CN204183855U - A kind of casting films production equipment - Google Patents
A kind of casting films production equipment Download PDFInfo
- Publication number
- CN204183855U CN204183855U CN201420658175.7U CN201420658175U CN204183855U CN 204183855 U CN204183855 U CN 204183855U CN 201420658175 U CN201420658175 U CN 201420658175U CN 204183855 U CN204183855 U CN 204183855U
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- hopper
- negative
- pressure ward
- fumer
- rim charge
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a kind of casting films production equipment, comprise frame, described erecting is equipped with extrusion system, casting apparatus is disposed with below described extrusion system, thickness measuring system, traction fork system, winding system and unload film device, described extrusion system includes feeding device, described feeding device comprises the first hopper and the second hopper that vertically arrange successively, the discharging opening of described first hopper is located in the second hopper, the feeding mouth of described first hopper is connected to cyclone separator, screw rod is provided with in described first hopper, described screw rod comprises helical screw agitator section for stirring powder and for carrying powder to the screw rod transmission section in extruder, described second hopper side has been communicated with virgin material tremie pipe.Cooperation between the utility model rational deployment each system of cast film line, the extrusion pressure achieving extrusion system in cast film line is stablized, the product steady production of cast film line, and high efficiente callback rim charge, power consumption less and reduce production cost.
Description
Technical field
The utility model relates to the technical field of processing film equipment, more specifically, relates to a kind of casting films production equipment.
Background technology
Casting films is a kind of tensionless winkler foundation, the nondirectional flat crowded film produced by the quenching of melt curtain coating, is divided into simple curtain coating and multi-layer co-extruded curtain coating two kinds.The cast film production of China is started late, basis is comparatively weak, but development speed is very fast, and grow through the developments of nearly 20 years, cast film processing industry has had the rising industry of suitable production capacity and the level of production in the packaging industry of China.
In casting machine field, the automaticity of China's cast film line, still need and will improve further in the aspects such as the stability of production line, whole production line arranges the unreasonable production efficiency that causes low, and the powder of domestic cast film line and virgin material agitating device are all with vertical mixing, this agitating device is due to the mixing of powder and new pellet, easily plug stirring port, powder and blanking is made to occur the phenomenon of building bridge, the having some setbacks thus cause Screw Extrusion pressure transient of blanking, affect the thickness of casting films product, even there is the phenomenon of disconnected film, cause the stopping of production, make production efficiency low.
Utility model content
Technical problem to be solved in the utility model provides a kind of casting films production equipment for prior art present situation, the cast film line master-plan arrangement of solution China is unreasonable, production efficiency is low, and to solve in cast film line extrusion system because the mixing of powder and virgin material easily blocks stirring port, make powder and blanking occur the problem of building bridge.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is:
A kind of casting films production equipment, comprise frame, described erecting is equipped with extrusion system, casting apparatus is disposed with below described extrusion system, thickness measuring system, traction fork system, winding system and unload film device, described extrusion system includes feeding device, described feeding device comprises the first hopper and the second hopper that vertically arrange successively, the discharging opening of described first hopper is located in the second hopper, the feeding mouth of described first hopper is connected to cyclone separator, screw rod is provided with in described first hopper, described screw rod comprises helical screw agitator section for stirring powder and for carrying powder to the screw rod transmission section in extruder, described second hopper side has been communicated with virgin material tremie pipe.
The utility model is by the extrusion system in cast film line field, casting apparatus, thickness measuring system, the layout of traction fork system and winding system has carried out appropriate design, and the powder in extrusion system feeding device is stirred after entering the first hopper under the effect of helical screw agitator section, add that self gravitation affects, extruder can be delivered into by conveying screw rod section is stable when being stirred, virgin material then falls into the second hopper and enters extruder, then powder and new pellet mix and blend in the screw rod of extruder is good, enter plastic screw to melt extrude.This avoid powder and virgin material carries out stirring the problem causing blocking stirring port in hopper.
Described screw rod is driven by stirring motor and rotates, and described stirring motor is located on the first hopper.
Described first hopper shape is del.Can ensure that powder is stirred fully further like this, and contribute to powder and move to the first hopper discharging opening.
Cast film line also can produce a large amount of casting films waste material rim charge in high speed manufacturing processes; domestic is adopt disintegrating machine directly the rim charge of casting films to be collected and pelletizing; but in the process of pelletizing; because the plastic foil pulverized is assembled in screen cloth there; easy blocking mesh; cause thin film leftover material can not be drawn into disintegrating machine by continuous print; and pile up in cast film line there; thus cause cast film line to stop producing; often repeatedly to start shooting shutdown, cause the low of production efficiency and waste raw material.
Described extrusion system further comprises offcut recover system for this reason, described offcut recover system comprise draw rim charge pipeline, with draw the device for suction material that rim charge pipeline is connected and the disintegrating machine be connected with device for suction material, described device for suction material comprises negative-pressure ward case, fumer and negative-pressure ward blower fan, the inlet scoop of described negative-pressure ward blower fan is connected with fumer, the air outlet of described negative-pressure ward blower fan is connected with negative-pressure ward case, described negative-pressure ward case connects fumer and disintegrating machine successively by discharge nozzle, described negative-pressure ward case also with draw rim charge pipeline and be connected.
Piling up problem the utility model for the rim charge easily produced in casting films high speed manufacturing processes adopts the Inner eycle suction system be interconnected to constitute by negative-pressure ward case, fumer and negative-pressure ward blower fan three to aspirate rim charge, be specially: negative-pressure ward blower fan is drawn into negative-pressure ward case by inlet scoop the air pressure of fumer, negative-pressure ward case produces air blast and supplements fumer, thus forms Inner eycle suction system.
Specifically have employed two kinds of technical schemes in the utility model:
One be described discharge nozzle is one, and it runs through fumer, and the pipeline section being positioned at fumer has several pores.When negative-pressure ward blower fan carries out exhaust to fumer time, the air-flow of negative-pressure ward case is supplemented by the hole of discharge nozzle, and the benefit of this technical scheme is that rim charge can by air blast effect quickly through negative-pressure ward case and fumer, and negative-pressure ward blower fan can not be sucked into, also not having rim charge remains in fumer;
Two is when discharge nozzle is two, be respectively the first discharge nozzle and the second discharge nozzle, first discharge nozzle connects the charging aperture of fumer, and the second discharge nozzle is communicated with the discharging opening of fumer and the charging aperture of disintegrating machine, and fumer is provided with the filter net device entering negative-pressure ward blower fan for intercepting rim charge.This technical scheme mainly adopts filter net device block the pipeline that is connected with negative-pressure ward blower fan of fumer to avoid rim charge and avoid rim charge to be sucked in negative-pressure ward blower fan.
Described filter net device is porous web, is positioned at the junction that fumer is connected with negative-pressure ward blower and pipeline.
The described rim charge pipeline that draws passes in negative-pressure ward case, and the discharging opening drawing rim charge pipeline is concordant with the air inlet entering negative-pressure ward case, also can arrange draw rim charge pipeline discharging opening lower than the air inlet entering negative-pressure ward case.Two schemes is all dispelled by from negative-pressure ward fan outlet air-flow out in order to avoid firm from drawing rim charge that rim charge pipeline enters negative-pressure ward case, have impact on the quick recovery of rim charge.
Described disintegrating machine is also connected to discharge blower fan, and described discharge blower fan is connected to rim charge gathering-device.By the suction of discharge blower fan, enter into rim charge gathering-device from disintegrating machine particle material out.
In the utility model, described extrusion system have employed PID temperature control technology.Realize the good control to extrusion temperature interval by this PID temperature control technology, by the temperature control algorithm of PCC itself, realize high-precision temperature and control; Electronic gear Synchronization Control realizes setting up temperature reliable resistance gear ratio relation between axis servomotor, guarantee that the electronic gear proportion relation between axle and axle is bound, and along with the change of speed, also strict synchronized relation can be ensured between each axle, and by communication modeling, under different materials, speed, temperature requirement, also can realize high-precision synchronized relation.
In addition, linear velocity between the Scroll related in the axis of traction related at trailer system in the utility model and winding system is synchronous, Scroll is adjusted angular speed by coil diameter prediction algorithm, belt tension sensor can be realized, without the tension compensating algorithm under the form of sensor place, ensure that high-precision tension force controls.
In addition, the utility model is in order to ensure that whole production line high-speed is produced, ensure the quick change of lap of winding system, tension stability is reliable, and system is when high-speed cruising, and the speed sync of corresponding servo-drive system proposes huge requirement, after coil diameter switches, ensure that the speed of new volume is consistent with traction fast, such guarantee reel change steadily and film reliable, raising overall efficiency.
The cast film line that the utility model relates to is remote equipment distributing IP address by internet, Two monitor levels can be realized, the setting of Primary parameter monitoring and one-level amendment authority, Web Server then achieves the monitoring of equipment state by IE browser, systematic parameter, and the shaping of amendment can be downloaded on equipment by remote mode by FTP Sever.
Compared with prior art, the beneficial effect that the utility model has is: the cooperation between rational deployment cast film line each system, the extrusion pressure achieving extrusion system in cast film line is stablized, the product steady production of cast film line, and high efficiente callback rim charge, power consumption less and reduce production cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model high speed curtain coating membrane production equipment;
Fig. 2 is the structural representation of the utility model feeding device;
Fig. 3 is the structural representation of the utility model embodiment one offcut recover system;
Fig. 4 is the structural representation of the utility model embodiment two offcut recover system.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Embodiment one:
As Fig. 1, shown in Fig. 2 and Fig. 3, a kind of casting films production equipment, described frame 14 is provided with extrusion system 15, casting apparatus 16 is disposed with below described extrusion system 15, thickness measuring system 17, traction fork system 18, winding system 19 and unload film device 20, described extrusion system 15 includes feeding device 21, comprise the first hopper 22 and the second hopper 24 vertically arranged successively, the discharging opening of described first hopper 22 is located in the second hopper 24, screw rod is provided with in described first hopper 22, described screw rod comprises helical screw agitator section 23 for stirring powder and for carrying powder to the screw rod transmission section 25 in extruder, the feeding mouth of described first hopper is connected to cyclone separator 28.Described second hopper 24 side has been communicated with virgin material tremie pipe 26; Described screw rod drives rotation by stirring motor 27, and described stirring motor 27 is located on the first hopper 22; Described first hopper 22 shape is del.
In feeding device 21, from cyclone separator 28, be separated powder enters in the first hopper 22, helical screw agitator section 23 pairs of powders of stirring motor 27 drive screw stir, powder enters into extruder by screw rod transmission section 25 after agitation, enter the second hopper with stylish pellet by virgin material tremie pipe 26 and enter extruder again, after last powder and particulate material are stirred in the screw rod of extruder, enter plastic screw and carry out extruding melting.
Described extrusion system further comprises offcut recover system, described offcut recover system comprise draw rim charge pipeline 1, with draw the device for suction material that rim charge pipeline is connected and the disintegrating machine 5 be connected with device for suction material, described device for suction material comprises negative-pressure ward case 2, fumer 3 and negative-pressure ward blower fan 4, the inlet scoop of described negative-pressure ward blower fan 4 is connected with fumer 3, the air outlet of described negative-pressure ward blower fan 4 is connected with negative-pressure ward case 2, described negative-pressure ward case 2 connects fumer 3 and disintegrating machine 5 successively by discharge nozzle 12, described negative-pressure ward case 2 also with draw rim charge pipeline 1 and be connected.
Described discharge nozzle 12 runs through fumer 3, and the pipeline section being positioned at fumer 3 has several pores.
The described discharge end drawing rim charge pipeline 1 is concordant with the air inlet of negative-pressure ward case 2.
Described disintegrating machine 5 is also connected to discharge blower fan 7, and described discharge blower fan 7 is connected to the rim charge discharging opening 6 of rim charge gathering-device.
Utility model works process: time cast film line carries out producing cast film, produce a large amount of side crops, side crops enters by drawing rim charge pipeline 1, negative-pressure ward case 2 is under the effect of negative-pressure ward blower fan 4, produce air blast, the discharge end drawing rim charge pipeline 1 is concordant with the air inlet of negative-pressure ward case 2, side crops is entered effect that namely negative-pressure ward case 2 is subject to downward air blast, rim charge is drawn into negative-pressure ward case 2 fast and is then entered connection negative-pressure ward case 2 under air blast effect, the discharge nozzle 12 of fumer 3 and disintegrating machine 5, arrive be positioned at fumer 3 have the pipeline section of some apertures time, air-flow is drawn into fumer 3 by aperture by negative-pressure ward blower fan 4, and rim charge can only not fall into disintegrating machine 5 in the effect of self gravitation and inertia by aperture is pulverized.And rim charge the effect of air blast be issued to be positioned at fumer open the position of foraminate pipeline section time, there is very large speed vertically downward, only need the extremely short time by this pipeline section, can not be attracted on pipeline section because of the impact by negative-pressure ward fan induced draught air-flow and block aperture.
Side crops enters disintegrating machine 5 and is broken, and the particle material of generation, by discharge blower fan 7 sucking-off, enters single screw extrusion machine from the rim charge discharging opening 6 of rim charge gathering-device.
The whole cast film line of the utility model castables that first extrusion system 15 is extruded enters casting apparatus 16, the cast film that casting apparatus 16 is made carries out Thickness sensitivity through thickness measuring system 17, enter traction fork system 18 by the cast film of Thickness sensitivity and carry out the adjustment before rolling, cast film is by winding system 19 rolling fast, rolling a bundle is complete, automatic change of lap, a bundle film enters and unloads film transfer frame 20, and casting films has been produced.The line speed of this production line reaches 750m/min, and the output of this production line reaches 2400kg/h, and thin-film width is 3000mm, and thickness range 12 μm-23 μm has the structured transparent cast film of 5 or 7 layers.
Embodiment two:
Embodiment two and embodiment one are except offcut recover system is different, other is basically identical, as shown in Figure 4, described offcut recover system comprises and draws rim charge pipeline 1, with draw the device for suction material that rim charge pipeline is connected and the disintegrating machine 5 be connected with device for suction material, described device for suction material comprises negative-pressure ward case 2, fumer 3 and negative-pressure ward blower fan 4, the inlet scoop of described negative-pressure ward blower fan 4 is connected with fumer 3, the air outlet of described negative-pressure ward blower fan 4 is connected with negative-pressure ward case 2, described negative-pressure ward case 2 connects fumer 3 and disintegrating machine 5 successively by discharge nozzle 12, described negative-pressure ward case 2 also with draw rim charge pipeline 1 and be connected.
Described discharge nozzle has two, be respectively the first discharge nozzle 12 and the second discharge nozzle 14, first discharge nozzle 12 connects the charging aperture of fumer 3, second discharge nozzle 14 is communicated with the discharging opening of fumer 3 and the charging aperture of disintegrating machine 5, and fumer 3 is provided with the filter net device 13 entering negative-pressure ward blower fan for intercepting rim charge.
The described discharge end drawing rim charge pipeline 1 is lower than the air inlet of negative-pressure ward case 2.
Described disintegrating machine 5 is also connected to discharge blower fan 7, and described discharge blower fan 7 is connected to the rim charge discharging opening 6 of rim charge gathering-device.
Utility model works process: time cast film line carries out producing cast film, produce a large amount of side crops, side crops enters by drawing rim charge pipeline 1, negative-pressure ward case 2 is under the effect of negative-pressure ward blower fan 4, produce air blast, draw the air inlet of discharge end lower than negative-pressure ward case 2 of rim charge pipeline 1, side crops is entered effect that namely negative-pressure ward case 2 is subject to downward air blast, rim charge is drawn into negative-pressure ward case 2 fast and is then entered connection negative-pressure ward case 2 under air blast effect, first discharge nozzle 12 of fumer 3 and disintegrating machine 5, when arriving the position of the porous web 13 be positioned on fumer 3, air-flow passing hole is drawn into fumer 3 by negative-pressure ward blower fan 4, and rim charge passing hole can not can only fall into disintegrating machine 5 by the second discharge nozzle 14 and pulverized under the effect of self gravitation and inertia.And rim charge is when the effect of air blast is issued to the position of many mesh 13, there is very large speed vertically downward, need the extremely short time by many mesh 13, can not be attracted on many mesh because of the impact by negative-pressure ward fan induced draught air-flow and block mesh.
Side crops enters disintegrating machine 5 and is broken, and the particle material of generation, by discharge blower fan 7 sucking-off, enters single screw extrusion machine from the rim charge discharging opening 6 of rim charge gathering-device.
Claims (10)
1. a casting films production equipment, comprise frame, described erecting is equipped with extrusion system, casting apparatus is disposed with below described extrusion system, thickness measuring system, traction fork system, winding system and unload film device, it is characterized in that, described extrusion system includes feeding device, described feeding device comprises the first hopper and the second hopper that vertically arrange successively, the discharging opening of described first hopper is located in the second hopper, the feeding mouth of described first hopper is connected to cyclone separator, screw rod is provided with in described first hopper, described screw rod comprises helical screw agitator section for stirring powder and for carrying powder to the screw rod transmission section in extruder, described second hopper side has been communicated with virgin material tremie pipe.
2. casting films production equipment according to claim 1, is characterized in that, described screw rod is driven by stirring motor and rotates, and described stirring motor is located on the first hopper.
3. casting films production equipment according to claim 1 and 2, is characterized in that, described first hopper shape is del.
4. casting films production equipment according to claim 1, it is characterized in that, described extrusion system further comprises offcut recover system, described offcut recover system comprises and draws rim charge pipeline, with draw the device for suction material that rim charge pipeline is connected and the disintegrating machine be connected with device for suction material, described device for suction material comprises negative-pressure ward case, fumer and negative-pressure ward blower fan, the inlet scoop of described negative-pressure ward blower fan is connected with fumer, the air outlet of described negative-pressure ward blower fan is connected with negative-pressure ward case, described negative-pressure ward case connects fumer and disintegrating machine successively by discharge nozzle, described negative-pressure ward case also with draw rim charge pipeline and be connected.
5. casting films production equipment according to claim 4, is characterized in that, described discharge nozzle is one, and it runs through fumer, and the pipeline section being positioned at fumer has several pores.
6. casting films production equipment according to claim 4, it is characterized in that, described discharge nozzle is two, be respectively the first discharge nozzle and the second discharge nozzle, first discharge nozzle connects the charging aperture of fumer, second discharge nozzle is communicated with the discharging opening of fumer and the charging aperture of disintegrating machine, and fumer is provided with the filter net device entering negative-pressure ward blower fan for intercepting rim charge.
7. casting films production equipment according to claim 6, is characterized in that, described filter net device is porous web, is positioned at the junction that fumer is connected with negative-pressure ward blower and pipeline.
8. casting films production equipment according to claim 4, is characterized in that, described in draw rim charge pipeline and pass in negative-pressure ward case, and the discharging opening drawing rim charge pipeline is concordant with the air inlet entering negative-pressure ward case.
9. casting films production equipment according to claim 4, is characterized in that, described in draw rim charge pipeline and pass in negative-pressure ward case, and the discharging opening drawing rim charge pipeline is lower than the air inlet entering negative-pressure ward case.
10. casting films production equipment according to claim 1, is characterized in that, described extrusion system have employed PID temperature control technology.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420658175.7U CN204183855U (en) | 2014-11-06 | 2014-11-06 | A kind of casting films production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420658175.7U CN204183855U (en) | 2014-11-06 | 2014-11-06 | A kind of casting films production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204183855U true CN204183855U (en) | 2015-03-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420658175.7U Expired - Fee Related CN204183855U (en) | 2014-11-06 | 2014-11-06 | A kind of casting films production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204183855U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104527081A (en) * | 2014-12-30 | 2015-04-22 | 广东联塑机器制造有限公司 | High-speed casting film production line |
| CN105619747A (en) * | 2014-11-06 | 2016-06-01 | 广东联塑机器制造有限公司 | Casting film production equipment |
| CN111497294A (en) * | 2020-04-20 | 2020-08-07 | 中山凤纪科技有限公司 | PP decorative film casting machine |
-
2014
- 2014-11-06 CN CN201420658175.7U patent/CN204183855U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105619747A (en) * | 2014-11-06 | 2016-06-01 | 广东联塑机器制造有限公司 | Casting film production equipment |
| CN105619747B (en) * | 2014-11-06 | 2018-03-16 | 广东联塑机器制造有限公司 | One kind curtain coating membrane production equipment |
| CN104527081A (en) * | 2014-12-30 | 2015-04-22 | 广东联塑机器制造有限公司 | High-speed casting film production line |
| CN111497294A (en) * | 2020-04-20 | 2020-08-07 | 中山凤纪科技有限公司 | PP decorative film casting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150304 Termination date: 20211106 |
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| CF01 | Termination of patent right due to non-payment of annual fee |