CN204183373U - Multi-angle automatic polishing system - Google Patents
Multi-angle automatic polishing system Download PDFInfo
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- CN204183373U CN204183373U CN201420575594.4U CN201420575594U CN204183373U CN 204183373 U CN204183373 U CN 204183373U CN 201420575594 U CN201420575594 U CN 201420575594U CN 204183373 U CN204183373 U CN 204183373U
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Abstract
The utility model discloses a kind of multi-angle automatic polishing system, comprise workbench, clamping device, burnishing device and control device, clamping device has the hold assembly for clamping material, drive the lateral driver device that described hold assembly moves along workbench place flat transverse, drive the translation driving device that described hold assembly moves along workbench place plane translation, and the device of rotation driving driving described hold assembly to rotate along workbench place flat transverse, the rotating driving device that hold assembly also has tumbler and drives described tumbler to rotate, the polishing drive unit that burnishing device has polishing component and drives described polishing component to operate, control device is connected to lateral driver device, device of rotation driving, rotating driving device and polishing drive unit.The multi-angle automatic polishing system that the utility model relates to, can multi-angle continuous polishing, and polishing is accurate, and protection workman is healthy, and cost is low.
Description
Technical field
The utility model relates to polishing field, particularly relates to a kind of multi-angle automatic polishing system.
Background technology
The finishing method of metal surface has a variety of, and for mechanical polishing method, current equipment investment cost intensive, complicated operation, be difficult to extensively promote the use of in the polishing industry of small profits.Complex surface polishing is to be manually finished to master, use the method for mechanical polishing wheel, belt polishing, its equipment is very simple, easily operation, by the qualification of workman and visual control quality of finish, not there is higher stability, the polishing environment at most workers place is extremely disliked slightly simultaneously, and the dust produced in polishing process and vibrations all have a great impact health and environment.Some little workshops or handicraft workshop still realize workpiece polishing at use manual machinery polishing wheel, the process unit of some large surfaces has promoted the method for polishing in batch, this method be a certain proportion of bulk of components and abrasive material and some catalysis are helped mix after put into drum container etc. and make their mutual frictional impact and reach polishing object, the advantage of this method is that labor strength is low, efficiency is high, cost is low, does not rely on qualification, the steady quality of workman, be applicable to various shape parts but polishing cleanliness is slightly poor.For the revolving body polishing designed herein, when revolving body is housing, such as thermos cup, workpiece does not have the method that very strong rigidity is not suitable for polishing in batch, is mainly still realized by artificial polishing.
Utility model content
Based on this, be necessary to provide one can multi-angle continuous polishing, and polishing is accurate, protection workman be healthy, the multi-angle automatic polishing system that cost is low.
A kind of multi-angle automatic polishing system, comprise workbench and
Clamping device, described clamping device has the hold assembly for clamping material, the lateral driver device driving described hold assembly to move along workbench place flat transverse, the translation driving device that drives described hold assembly to move along workbench place plane translation, and the device of rotation driving driving described hold assembly to rotate along workbench place flat transverse, the rotating driving device that described hold assembly also has tumbler and drives described tumbler to rotate;
Burnishing device, the polishing drive unit that described burnishing device has polishing component and drives described polishing component to operate;
Control device, described control device is connected to described lateral driver device, device of rotation driving, rotating driving device and polishing drive unit.
The multi-angle automatic polishing system that the utility model relates to, related to by clamping device, achieve fixedly stepping up of polished object, again under the triple role of the folder lateral driver device of burnishing device, translation driving device and device of rotation driving, realize the motion on three directions (mutually perpendicular direction) of polished object, the multi-angle multiaspect achieving polished object to rotation, polishing is accurate, and precision is high; Realize the Automatic-clamping of polished object, a series of actions of automatic polishing, does not need Human disturbance, decreases and manually directly contacts burnishing device, avoids workman and contacts with the direct short distance of polishing material etc., protect the healthy of workman largely; And this polissoir small investment, required expense is few, becomes local, and has also saved a large amount of human costs and time cost further.
Wherein in an embodiment, described hold assembly has base plate, the first clamping part and the second clamping part;
Described first clamping part is articulated with described base plate, and described second clamping part is articulated with described base plate, and described clamping device also has the second card driving described second clamping part to rotate along base plate place in-plane and establishes drive unit.By the cooperation of base plate, the first clamping part and the second clamping part, make the clamping work of hold assembly more accurate, card establishes drive unit to drive the second clamping part to make the release of material more convenient along the rotation of base plate place in-plane, make the card of material between described first clamping part and the second clamping part establish (stepping up), release more convenient, and achieving the work automatically stepping up and discharge, operating efficiency is high.
Wherein in an embodiment, when the end that described second clamping part turns to the second clamping part is toward described first clamping part, distance between the end of described first clamping part and described second clamping part is matched with the size of material, line between the end of described first clamping part and the end of described second clamping part is parallel with the plane at described workbench place, and vertical with the direction that described hold assembly moves along workbench place flat transverse.The size of the distance close fit material between the end of described first clamping part and described second clamping part, makes the not easily landing in polishing process of the material after stepping up.
Wherein in an embodiment, the axis of described second clamping part around the line place between the end of described first clamping part and the end of described second clamping part rotates.Be convenient to the release of material.
Wherein in an embodiment, described second card is established drive unit to have expansion link and drives the first telescopic cylinder of described expansion link stretching motion, and described first telescopic cylinder is articulated with described base plate;
One end of described expansion link is connected to the end of described second clamping part, and the other end of described expansion link is connected to described first telescopic cylinder.The clamping work making hold assembly is more accurate, and make the coordinating of telescopic element and described first telescopic cylinder stepping up and discharging more convenient of material, and achieve the work automatically stepping up and discharge, operating efficiency is high.
Wherein in an embodiment, also comprise guide rail, described clamping device is arranged at described guide rail, and described lateral driver device is connected to described clamping device and drives described clamping device along described guide rail movement.Be convenient to better flexible of the slip of described clamping device.
Wherein in an embodiment, described device of rotation driving has two the second telescopic cylinders;
Two described second telescopic cylinders are connected to the identical side of described hold assembly, have interval between two the second telescopic cylinders, and described in two described second telescopic cylinder driven, hold assembly rotates along workbench place plane toward described polishing component.Be convenient to many curved surface polishings of material.Also be convenient to the balance regulating clamping device, avoid rocking in polishing process, also avoid the landing of material further.
Wherein in an embodiment, described tumbler has changing of workpieces moving axis, described changing of workpieces moving axis is connected to described first clamping part, and is positioned at the side of the first clamping part towards described second clamping part, and the end of described changing of workpieces moving axis is towards the side of described second clamping part;
Described rotating driving device is connected to described changing of workpieces moving axis and drives described changing of workpieces moving axis to rotate.The design of rotary part, make can realize automatic rotation in the polishing process of material, achieve the polishing that material multiaspect amasss multi-angle, do not need artificial intervention, polishing efficiency is high, also protects the healthy of workman largely.
Wherein in an embodiment, described polishing component has buff spindle and polishing wheel, when the end that described second clamping part turns to the second clamping part is toward described first clamping part, the axis at the line place of axis being parallel between the end of described first clamping part and the end of described second clamping part of described buff spindle;
Described polishing wheel is connected to an end of described buff spindle, and described polishing drive unit is connected to the other end of described buff spindle and drives described buff spindle to rotate.Be convenient to coordinating between polishing wheel with material, also facilitate dismounting and the installation of polishing wheel.
The multi-angle automatic polishing method that the utility model relates to, equipment needed thereby is simple, easy to operation; required manpower is few, does not substantially need the foreign intervention of manpower, decrease manual labor in polishing process; decrease human cost largely, also protect the healthy of workman.Further, the automatic polishing method that the utility model relates to, automatically can realize the polishing process that multiaspect amasss multi-angle, and do not need manually to intervene too much, and polishing precision is high, polishing effect is good.
Accompanying drawing explanation
Fig. 1 is the utility model embodiment 1 figure clamping device front front view;
Fig. 2 is the utility model embodiment 1 figure clamping device back side front view;
Fig. 3 is the utility model embodiment 1 figure clamping device upward view;
Fig. 4 is the utility model embodiment 1 figure clamping device top view;
Fig. 5 is the utility model embodiment 1 figure clamping device and burnishing device front view;
Fig. 6 is the utility model embodiment 1 figure clamping device and burnishing device side view;
Fig. 7 is the utility model embodiment 1 figure clamping device and burnishing device top view;
Fig. 8 is the utility model embodiment 1 figure clamping device and burnishing device side view;
Fig. 9 is the utility model embodiment 1 figure clamping device and burnishing device side view;
Figure 10 is the utility model embodiment 1 figure clamping device and burnishing device front view;
Figure 11 is the utility model embodiment 2 figure clamping device and automatic material receiving system front view;
Figure 12 is the utility model embodiment 2 figure clamping device front view;
Figure 13 is the utility model embodiment 2 figure clamping device front view;
Figure 14 is the utility model embodiment 2 figure clamping device side view;
Figure 15 is the utility model embodiment 2 figure clamping device side view;
Figure 16 is the utility model embodiment 2 figure clamping device upward view;
Figure 17 is the utility model embodiment 2 figure clamping device top view;
Figure 18 is the utility model embodiment 1,2 figure automatic material receiving system front view;
Figure 19 is the utility model embodiment 2 clamping device and automatic material receiving system front view;
Figure 20 is the utility model embodiment 2 rotary multi-angle automatic polishing system front view;
Figure 21-23 is the utility model embodiment 2 rotary multi-angle automatic polishing system front view;
Figure 24-27 is the utility model embodiment 2 rotary multi-angle automatic polishing system side view;
Figure 28,29 is the utility model embodiment 2 rotary multi-angle automatic polishing system and housing front view.
Description of reference numerals
100, shell; 101, import; 102, export; 103, air inlet; 104, control panel; 201, Working gantry; 202, the second support; 203, the 3rd support; 300,300a, clamping device; 301, guide rail; 302, lateral driver device; 303, translation driving device; 304, the second telescopic cylinder; 305, articulated slab; 306, the first telescopic cylinder; 307a, driven pulley; 307b, driving wheel; 307c, belt; 308, the first clamping part; 309, plate established by card; 310, rotary supporting part; 311, base plate; 312, base fixing plate; 313, changing of workpieces moving axis; 400, polishing drive unit; 401, buff spindle; 402, polishing wheel; 500, fixed part; 501, feeding portion; 502, material taking claw; 503, feeding driving device; 504, charging transmission plane; 600, gathering sill; 601, rewinding mouth; 602, discharging opening; 603, rewinding transmission plane; 700, rotating shaft; 701, propelling drive apparatus; 702, air entry; 800, drench with rain device; 900, steel cylinder; 901, support frame; 902, support.
Detailed description of the invention
For the ease of understanding the utility model, below with reference to relevant drawings, the utility model is described more fully.Preferred embodiment of the present utility model is given in accompanying drawing.But the utility model can realize in many different forms, is not limited to embodiment described herein.On the contrary, provide the object of these embodiments be make the understanding of disclosure of the present utility model more comprehensively thorough.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present utility model understand usually.The object of the term used in description of the present utility model herein just in order to describe specific embodiment, is not intended to be restriction the utility model.Term as used herein "and/or" comprises arbitrary and all combinations of one or more relevant Listed Items.
Embodiment 1
A kind of multi-angle automatic polishing system, comprises Working gantry 201, clamping device 300, burnishing device, automatic feeding system, automatic material receiving system and control device; The plane at the upper surface place of described Working gantry 201 is in level.
See Fig. 1-Fig. 4, described clamping device has 300 articulated slabs 305, for clamping the hold assembly of material, the lateral driver device 302 driving described hold assembly to move along Working gantry 201 place flat transverse (horizontal plane), the translation driving device 303 that drives described hold assembly to move along Working gantry 201 place plane translation, and drive described hold assembly along the device of rotation driving of Working gantry 201 place plane (horizontal plane direction) lateral rotation;
In the present embodiment, preferably, described hold assembly has base plate 311, first clamping part 308 and plate 309 established by card, and described first clamping part 308 is fixed on described base plate 311.Described first clamping part 308 is structure of bearings, is matched with the rotation of changing of workpieces moving axis 313.Described articulated slab 305 is L-shaped along the cross section on the axial direction of rotating shaft, described base plate 311 is articulated with the side, bottom surface of described articulated slab 305, described device of rotation driving can drive described base plate 311 to drive whole hold assembly towards polishing component (polishing wheel 402 direction) reciprocating rotation, also namely drive described hold assembly along Working gantry 201 place plane (horizontal plane direction) lateral rotation, described device of rotation driving is arranged at the bottom of described blessing parts.
In the present embodiment, described device of rotation driving has two the second telescopic cylinders, 304, two telescopic cylinders 304 and is arranged in (the present embodiment figure is the bottom position of described base plate 311) bottom described hold assembly, two described second telescopic cylinders 304 are connected to the identical side of described hold assembly, between two the second telescopic cylinders 304, there is interval, described in two described second telescopic cylinder 304 driven, hold assembly rotates along Working gantry 201 place plane toward described polishing component, also namely when one of them second telescopic cylinder 304 extend order about described hold assembly rotate towards burnishing device (polishing wheel 402 of polishing component) direction time, another second telescopic cylinder 304 does not work, the elongation of two described second telescopic cylinders 304 and shrink-fit are in the curved surface on the surface of material.
Described second clamping part has card and establishes plate 309 and bearing group to form, bearing group is fixed on the end that plate 309 established by card, and card establishes the bearing group of the end of plate 309 relative with the bearing group of the first clamping part 308, is matched with the rotation of changing of workpieces moving axis 313 to drive the rotation of polished material 900.Described card establishes the middle part of plate 309 to be articulated with described base plate 311, and described clamping device 300 also has the second card driving described card to establish plate 309 to rotate along base plate 311 place in-plane and establishes drive unit.Described card establishes plate 309 to turn to card when establishing the end of plate 309 toward described first clamping part 308, and described first clamping part 308 and described card establish the distance between the end of plate 309 to be matched with the size of material.
When described card establishes the end of plate 309 toward described first clamping part 308, end and the described card of described first clamping part 308 establish the line between the end of plate 309 parallel with the plane at described Working gantry 201 place, and vertical with the direction that described hold assembly moves along Working gantry 201 place flat transverse.
Described second card is established drive unit to have expansion link and drives the first telescopic cylinder 306 of described expansion link stretching motion, and described first telescopic cylinder 306 is articulated with described base plate 311 and described first telescopic cylinder 306 is rotated along base plate 311 place in-plane; One end of described expansion link is connected to the end that plate 309 established by described card, and the other end of described expansion link is connected to described first telescopic cylinder 306; Described expansion link and described first clamping part 308, block and establish plate 309 to be positioned at same plane, the medium position that described expansion link is positioned at described first clamping part 308, plate 309 established by card, when described expansion link extends, ordering about described card establishes the end of plate 309 to rotate towards described first clamping part 308 direction, when described expansion link shortens, ordering about described card establishes the end of plate 309 to rotate away from described first clamping part 308 direction, and the end of described first clamping part 308 and described card establish the end of plate 309 to be all connected with polyurethane pad to increase frictional force.
Described clamping device 300 also comprises changing of workpieces moving axis 313, and described changing of workpieces moving axis 313 is connected to described first clamping part 308, and is positioned at the first clamping part 308 establishes plate 309 side towards described card, described clamping device 300 also has the described changing of workpieces moving axis 313 of driving along the rotating driving device that the direction perpendicular to Working gantry 201 place plane and described base place plane is rotated, described changing of workpieces moving axis 313 has rotary supporting part 310 (polyurethane material), described changing of workpieces moving axis 313 is through the end of described first clamping part 308, described rotary supporting part 310 is fixed on the changing of workpieces moving axis 313 of the end of described first clamping part 308, rotary supporting part 310 and bearing inner race are fixed, the position that rotary supporting part 310 contacts with polished material 900 adopts polyurethane material, to increase frictional resistance, the changing of workpieces moving axis 313 of the other end of described first clamping part 308 is connected to described rotating driving device, described rotating driving device has driving wheel 307b, driven pulley 307a and belt 307c, described driven pulley 307a is fixed on the changing of workpieces moving axis 313 of the other end of described first clamping part 308, described driven pulley 307a is connected to described driving wheel 307b by described belt 307c, described driving wheel 307b is controlled by the first motor (not shown), described control device controls the running of described first motor, the rotation of the described driven pulley 307a of further drive and changing of workpieces moving axis 313.
The polishing drive unit 400 that described burnishing device has polishing component and drives described polishing component to operate; Described polishing component has buff spindle 401 and polishing wheel 402, and described buff spindle 401 is positioned at the top of described Working gantry 201, and described buff spindle 401 is in relative position with described clamping device 300.When described card establish plate 309 turn to card establish the end of plate 309 toward described first clamping part 308 time, the axis being parallel of described buff spindle 401 establishes the axis at the line place between the end of plate 309 in the end of described first clamping part 308 and described card; Described polishing wheel 402 is connected to an end of described buff spindle 401, described polishing drive unit 400 is connected to the other end of described buff spindle 401 and drives described buff spindle 401 to rotate, described polishing drive unit 400 is the second motor, is alternating current generator in the present embodiment.
Further, clamping device 300 is fixed on base fixing plate 312, also comprise guide rail 301, base fixing plate 312 is connected to described guide rail 301, described lateral driver device 302 is connected to described clamping device 300 and drives, and base fixing plate 312 drives whole clamping device 300 to move along described guide rail 301.
See Fig. 5-Figure 10, in the present embodiment, described buff spindle 401 is positioned at above the plane at described Working gantry 201 place, described guide rail 301 is positioned at the surface of described Working gantry 201, and the axes normal of the traffic direction of guide rail 301 and described buff spindle 401, the axis being parallel of the line between the end of plate 309 and described buff spindle 401 established by the end of described first clamping part 308 and described card, the side, bottom surface of described base plate 311 and the plane at described Working gantry 201 place have acute angle, the described plane at base plate 311 place and the axis being parallel of described buff spindle 401, described lateral driver device 302 drive described hold assembly at described Working gantry 201 planar move back and forth along the long axis direction of guide rail 301 towards described buff spindle 401, described translation driving device 303 drives described hold assembly in Working gantry 201 place (or parallel) plane along the motion along the long axis perpendicular to guide rail 301, described device of rotation driving drives described hold assembly at (or parallel) Working gantry 201 place rotation with in surface, described card establishes plate 309 to rotate on the direction perpendicular to the plane at described base plate 311 place and the plane at described Working gantry 201 place, when described first clamping part 308 rotates upward, be in open configuration, when described first clamping part 308 rotates, be in closure state downwards.Described expansion link establishes plate 309 to be positioned at the top of base plate 311 relative to described first clamping part 308, card, and the telescopic direction of described expansion link is parallel with described buff spindle 401.Described changing of workpieces moving axis 313 rotates around the direction being parallel to described buff spindle 401, also be, when described card establish plate 309 turn to card establish the end of plate 309 toward described first clamping part 308 time, described changing of workpieces moving axis 313 establishes the axis at the line place between the end of plate 309 to rotate around the end of described first clamping part 308 and described card.
See Figure 11, Figure 19-Figure 29, described automatic feeding system, comprise the fixed part 500 being connected to Working gantry 201, also comprise pay-off, clamping device, described fixed part 500 is vertically arranged at the below of described Working gantry 201, the bottom of described fixed part 500 has two projections, has interval between two projections.
Pay-off has feeding portion 501, and described feeding portion 501 is elongated, and pay-off also has the described feeding portion 501 of driving around described fixed part 500 along the feeding driving device 503 rotated in perpendicular.
Described clamping device has material taking claw 502, and described material taking claw 502 is connected to described feeding portion 501, and described clamping device also has the folding driving mechanism (not shown) driving the open and close movement of described material taking claw 502; Described material taking claw 502 has at least two arm for taking material, and described arm for taking material is circular arc, has the interval for placing material between described arm for taking material; One end of arm for taking material is articulated with described feeding portion 501, and the other end of arm for taking material bends towards the septal direction between arm for taking material.
Described feeding portion 501 is articulated with between two described projections by one end changing of workpieces moving axis 313 on the long axis direction in described feeding portion 501, make described feeding portion 501 be articulated with described fixed part 500, described feeding driving device 503 is connected to described changing of workpieces moving axis 313 and drives described changing of workpieces moving axis 313 to rotate; After described feeding driving device 503 drives described feeding portion 501 vertically upwards to rotate, described material taking claw 502 toward the surface of described Working gantry 201, and is established between the end of plate 309 in the end of described first clamping part 308 and described card.The other end on the long axis direction in described feeding portion 501 is connected with described arm for taking material.One end that described feeding portion 501 has material taking claw 502 bends towards described feeding portion 501 and the direction of holder hinged place.
See Figure 28, Figure 29, further, also comprise feed arrangement, described feed arrangement has charging transmission plane 504 and the charging for driving described charging transmission plane 504 to move transmits drive unit, and described material taking claw 502 is vertically positioned at below described charging transmission plane 504.The direction of motion of described charging transmission plane 504 is positioned at the plane that described feeding portion 501 rotates place.The both sides along traffic direction of described charging transmission plane 504 have baffle plate, and the spacing between described baffle plate is not less than the size of described material.In the present embodiment, described charging transmission plane 504 is strip, described charging transmission plane 504 is arranged on 202, the second support, described 202, second support has the groove of strip, the size of described groove is matched with the size of charging transmission plane 504, described charging transmission plane 504 is positioned at the groove of described strip, and the sidewall of the groove of strip forms described side plate, avoids the landing of material.
See Figure 11, Figure 18-Figure 29, described automatic material receiving system, comprises material collecting device, getter device.
Institute's material collecting device has gathering sill 600, and described gathering sill 600 has rewinding mouth 601 and discharging opening 602; The rewinding mouth 601 of described gathering sill 600 is opened on the sidewall of described gathering sill 600, and the rewinding mouth 601 of described gathering sill 600 is rounded, and the bottom side of described gathering sill 600 is curved; Described gathering sill 600 reduces gradually along the size in rewinding mouth 601 to discharging opening 602 direction of gathering sill 600.
Described getter device has air entry 702, described air entry 702 is opened on described card and establishes the end of plate 309 and towards described first clamping part 308, described first clamping part 308 is vertically positioned at sustained height with the rewinding mouth 601 of described gathering sill 600, described first clamping part 308, toward the rewinding mouth 601 of described gathering sill 600, makes described air entry 702 toward the rewinding mouth 601 of described gathering sill 600; The rewinding mouth 601 of described gathering sill 600 and the material taking claw 502 in described feeding portion 501 towards consistent.Described air entry 702 is communicated with gas handling system.
Further, also comprise air cleaning unit, described air cleaning unit is connected to the air entry 702 of described getter device.Described air cleaning unit has the air intake filter for inlet air drying, and air intake filter is communicated in the air entry 702 of described getter device, and outside air carries out drying process by air intake filter;
Further, also comprise dust removal and filtration system, described dust removal and filtration system has strong drawing device, drench with rain device 800 and liquid waste treating apparatus, and dust removal and filtration system connectivity is in described air inlet 103.
Further, described material collecting device also comprises rewinding transmission plane 603 and transmits drive unit for the rewinding that described rewinding transmission plane 603 moves.The discharging opening 602 of described gathering sill 600 is vertically positioned at the top of described rewinding transmission plane 603, and toward described rewinding transmission plane 603.The both sides along traffic direction of described rewinding transmission plane 603 have baffle plate, and the spacing between described baffle plate is not less than the size of described material.In the present embodiment, described rewinding transmission plane 603 is strip, described rewinding transmission plane 603 is arranged on 203, the 3rd support, described 203,3rd support has the groove of strip, the size of described groove is matched with the size of rewinding transmission plane 603, described rewinding transmission plane 603 is positioned at the groove of described strip, and the sidewall of the groove of strip forms described side plate, avoids the landing of material after polishing.
Described control device drives described lateral driver device 302, translation driving device 303, device of rotation driving, second to block and establishes drive unit (the first telescopic cylinder 306), rotating driving device, polishing drive unit 400, balance drive device, feeding driving device 503, charging transmits drive unit, rewinding transmits drive unit, folding driving mechanism, getter device.
In the present embodiment, also have shell 100, described shell 100 has import 101 and outlet 102, and described shell 100 import 101 and shell 100 export the same side that 102 are positioned at shell 100.Described shell 100 is wrapped in described Working gantry 201, clamping device 300, burnishing device, automatic feeding system, automatic material receiving system and control device, described charging transmission plane 504 runs through the import 101 of described shell 100, described rewinding transmission plane 603 runs through the outlet 102 of described shell 100, the outside of described shell 100 also has control panel 104, and described control device is connected to described control panel 104.The described device 800 that drenches with rain is arranged at the outside of described shell 100.Described shell 100 also has air inlet 103, and the air entry 702 of described getter device is communicated in described shell 100 air inlet 103 by described air cleaning unit.
The finishing method that the multi-angle automatic polishing system that the utility model relates to relates in use, comprises the steps:
Be that the steel cylinder 900 (polished material) of curved surface is positioned on charging transmission plane 504 successively by body, and by the side of the bottom of described steel cylinder 900 toward the rewinding mouth 601 (the first clamping part 308) of gathering sill 600, the opening of described steel cylinder 900 establishes the side of plate 309, operation control panel 104 to make control device control charging transmission plane 504 toward the running of described material taking claw 502 direction toward card;
When described steel cylinder 900 arrives material taking claw 502 position in feeding portion 501, control device controls folding driving mechanism and drives material taking claw 502 to open and under the motion effect of charging transmission plane 504, make steel cylinder 900 enter in the interval of material taking claw 502, control device control folding driving mechanism drives material taking claw 502 to close and is clamped by described steel cylinder 900;
Control device controls feeding driving device 503 and drives described feeding portion 501 and material taking claw 502 to rotate towards clamping device 300 along in perpendicular around described fixed part 500, and further steel cylinder 900 is delivered to the end of the first clamping part 308, between the end that plate 309 established by card;
Control device control second card establish drive unit (the first telescopic cylinder 306) drive described expansion link extend order about described card establish the end of plate 309 towards described first clamping part 308 direction rotate, the end and the card that described steel cylinder 900 are clamped in the first clamping part 308 are established between the end of plate 309, and the bottom of steel cylinder 900 is arranged on rotary supporting part 310, described card establishes the end of plate 309 to be embedded in the opening of steel cylinder 900;
Control device controls lateral driver device 302 and drives whole hold assembly to move to polishing wheel 402 place of contact burnishing device along Working gantry 201 place flat transverse, control device controls polishing drive unit 400 and drives polishing wheel 402 to operate, simultaneously, described control device controls translation driving device 303 and drives hold assembly to move along Working gantry 201 place plane translation, control device controls device of rotation driving and drives described hold assembly along Working gantry 201 place in-plane lateral rotation, also be, two described second telescopic cylinders 304 are according to the curvature of the outer wall of steel cylinder 900, described hold assembly is driven to rotate along Working gantry 201 place plane toward described polishing component, when one of them second telescopic cylinder 304 extend order about described hold assembly rotate towards burnishing device (polishing wheel 402 of polishing component) direction time, another second telescopic cylinder 304 does not work, the elongation of two described second telescopic cylinders 304 and shrink-fit are in the shape of the curved surface on the surface of material.The sidewall of steel cylinder 900 is contacted successively by one end to the other end coordinates polishing component to carry out polishing, in polishing process, control device controls rotating driving device and drives changing of workpieces moving axis 313 to rotate with the rotation of driven rotary support component 310, thus drive steel cylinder 900 to establish the axis between the end of plate 309 to rotate around rotary supporting part 310 and card further, thus realize the multi-faceted of the outer wall of steel cylinder 900, multiaspect is amassed, the polishing of multi-angle;
After polishing terminates, control device control lateral driver device 302, translation driving device 303, rotating driving device make described clamping device 300 reset;
Control device controls the second card and establishes drive unit (the first telescopic cylinder 306) to drive the shortening of described expansion link to order about the end backwards rotation (reset) 90 ° that plate 309 established by described card, namely along base plate 311 place Plane Rotation, the bottom of described steel cylinder 900 is made completely toward the rewinding mouth 601 of described gathering sill 600;
It is jet in described steel cylinder 900 by described air entry 702 that control device controls getter device, when air pressure in steel cylinder 900 is greater than ambient pressure, rewinding mouth 601 direction of described steel cylinder 900 towards gathering sill 600 is ejected, steel cylinder 900 is made to enter gathering sill 600 by the rewinding mouth 601 of gathering sill 600, steel cylinder 900 slides on rewinding transmission plane 603 along the bottom side of gathering sill 600 by the discharging opening 602 of gathering sill 600, and export 102 by shell 100 and transport, complete stock removal polishing operation.
Embodiment 2
The present embodiment relates to a kind of rotary multi-angle automatic polishing system, and on the basis of embodiment 1, the clamping device 300 of the present embodiment is different from embodiment 1.
See Figure 11-Figure 19, described clamping device 300 have by rotating shaft 700 be articulated with described Working gantry 201 hold assembly, drive described hold assembly along the propelling drive apparatus 701 rotated towards described polishing component perpendicular to the plane of rotating shaft 700, drive described hold assembly along the reciprocating translation driving device 303 of rotating shaft 700 axial direction; Described control device is connected to described propelling drive apparatus 701.
Described hold assembly has base plate 311, first clamping part 308 and plate 309 established by card; Described card establishes plate 309 to be articulated with described base plate 311, and described clamping device 300 also has the second card driving described card to establish plate 309 to rotate along base plate 311 place in-plane and establishes drive unit.Described card establishes plate 309 to turn to card when establishing the end of plate 309 toward described first clamping part 308, and described first clamping part 308 and described card establish the distance between the end of plate 309 to be matched with the size of material; End and the described card of described first clamping part 308 establish the line between the end of plate 309 parallel with described rotating shaft 700 axial direction.Described card establishes plate 309 toward the rewinding mouth 601 of described gathering sill 600.Described first clamping part 308 is provided with described air entry 702, and described air entry 702 is toward the rewinding mouth 601 of described gathering sill 600.
Described clamping device 300 also has support frame, and described hold assembly is connected to described support frame, makes described card establish plate 309 toward described polishing component; Described support frame is articulated with described Working gantry 201, and described support frame is also connected to described propelling drive apparatus 701.One end of described propelling drive apparatus 701 is articulated with described Working gantry 201, and described propelling drive apparatus 701 is rotated along perpendicular to described rotating shaft 700 direction in perpendicular, and the other end of described propelling drive apparatus 701 is articulated with described support frame.
Described base plate 311 is articulated with described articulated slab 305, described device of rotation driving can drive described base plate 311 to drive whole hold assembly towards polishing component (polishing wheel 402 direction) reciprocating rotation, also namely drive described hold assembly along Working gantry 201 place plane (horizontal plane direction) lateral rotation, described device of rotation driving is arranged at the bottom of described blessing parts.
In the present embodiment, described device of rotation driving has two the second telescopic cylinders, 304, two telescopic cylinders 304 and is arranged in described hold assembly top (the present embodiment figure is the tip position of described base plate 311).
The rotating driving device that described clamping device 300 has drives described changing of workpieces moving axis 313 to rotate along the radial direction of described rotating shaft 700.
The finishing method that the rotary multi-angle automatic polishing system that the utility model relates to relates in use, comprises the steps:
See Figure 20-Figure 29, be that the steel cylinder 900 (polished material) of curved surface is positioned on charging transmission plane 504 successively by body, and by the side of the bottom of described steel cylinder 900 toward the rewinding mouth 601 (the first clamping part 308) of gathering sill 600, the opening of described steel cylinder 900 establishes the side of plate 309, operation control panel 104 to make control device control charging transmission plane 504 toward the running of described material taking claw 502 direction toward card;
When described steel cylinder 900 arrives material taking claw 502 position in feeding portion 501, control device controls folding driving mechanism and drives material taking claw 502 to open and under the motion effect of charging transmission plane 504, make steel cylinder 900 enter in the interval of material taking claw 502, control device control folding driving mechanism drives material taking claw 502 to close and is clamped by described steel cylinder 900;
Control device controls feeding driving device 503 and drives described feeding portion 501 and material taking claw 502 to rotate towards clamping device 300 along in perpendicular around described fixed part 500, and further steel cylinder 900 is delivered to the end of the first clamping part 308, between the end that plate 309 established by card;
Control device control second card establish drive unit (the first telescopic cylinder 306) drive described expansion link extend order about described card establish the end of plate 309 towards described first clamping part 308 direction rotate, the end and the card that described steel cylinder 900 are clamped in the first clamping part 308 are established between the end of plate 309, and the bottom of steel cylinder 900 is arranged on rotary supporting part 310, described card establishes the end of plate 309 to be embedded in the opening of steel cylinder 900;
Control device controls propelling drive apparatus 701 and drives whole hold assembly to turn to polishing wheel 402 place of burnishing device along the plane perpendicular to rotating shaft 700 towards described polishing component, control device controls polishing drive unit 400 and drives polishing wheel 402 to operate, simultaneously, described control device controls translation driving device 303 and drives hold assembly to move along rotating shaft 700 axial direction, control device controls device of rotation driving and drives described hold assembly to rotate, also be, two described second telescopic cylinders 304 are according to the curvature of the outer wall of steel cylinder 900, described hold assembly is driven to rotate along Working gantry 201 place plane toward described polishing component, when one of them second telescopic cylinder 304 extend order about described hold assembly rotate towards burnishing device (polishing wheel 402 of polishing component) direction time, another second telescopic cylinder 304 does not work, the elongation of two described second telescopic cylinders 304 and shrink-fit are in the shape of the curved surface on the surface of material.The sidewall of steel cylinder 900 is contacted successively by one end to the other end coordinates polishing component to carry out polishing, when different curved surfaces contacts with polishing wheel 402 successively, propelling drive apparatus 701 carries out corresponding stretching motion to ensure that the outer wall energy of steel cylinder 900 remains the contact with polishing wheel 402, in polishing process, control device controls rotating driving device and drives rotating shaft 700 to rotate with the rotation of driven rotary support component 310, thus drive steel cylinder 900 to establish the axis between the end of plate 309 to rotate around rotary supporting part 310 and card further, thus realize the multi-faceted of the outer wall of steel cylinder 900, multiaspect is amassed, the polishing of multi-angle,
After polishing terminates, control device control lateral driver device 302, translation driving device 303, propelling drive apparatus 701 make described clamping device 300 reset;
Control device controls the second card and establishes drive unit (the first telescopic cylinder 306) to drive the shortening of described expansion link to order about the end backwards rotation (reset) 90 ° that plate 309 established by described card, makes described steel cylinder 900 be in relaxed state and makes the bottom of steel cylinder 900 completely toward the rewinding mouth 601 of described gathering sill 600;
It is jet in described steel cylinder 900 by described air entry 702 that control device controls getter device, when air pressure in steel cylinder 900 is greater than ambient pressure, rewinding mouth 601 direction of described steel cylinder 900 towards gathering sill 600 is ejected, steel cylinder 900 is made to enter gathering sill 600 by the rewinding mouth 601 of gathering sill 600, steel cylinder 900 slides on rewinding transmission plane 603 along the bottom side of gathering sill 600 by the discharging opening 602 of gathering sill 600, and export 102 by shell 100 and transport, complete stock removal polishing operation.
The multi-angle automatic polishing system that the utility model relates to, by the design of clamping device, achieve fixedly stepping up of polished object, again under the triple role of the folder lateral driver device of burnishing device, translation driving device and device of rotation driving, realize the motion on three directions (mutually perpendicular direction) of polished object, the multi-angle multiaspect achieving polished object to rotation, polishing is accurate, and precision is high; Realize the Automatic-clamping of polished object, a series of actions of automatic polishing, does not need Human disturbance, decreases and manually directly contacts burnishing device, avoids workman and contacts with the direct short distance of polishing material etc., protect the healthy of workman largely; And this polissoir small investment, required expense is few, becomes local, and has also saved a large amount of human costs and time cost further.
The multi-angle automatic polishing system that the utility model relates to, by the cooperation of base plate, the first clamping part and the second clamping part, make the clamping work of hold assembly more accurate, the second card establishes drive unit to drive the second clamping part to make the release of material more convenient along the rotation of base plate place in-plane; And achieving the work automatically stepping up and discharge, operating efficiency is high.Changing of workpieces moves shaft design, makes can realize automatic rotation in the polishing process of material, and achieve the polishing that material multiaspect amasss multi-angle, do not need artificial intervention, polishing efficiency is high, also protects the healthy of workman largely.
The multi-angle automatic polishing system that the utility model relates to, the material taking claw had by described clamping device and drive the cooperation of folding driving mechanism of described material taking claw open and close movement, realize the crawl of material and the operation of clamping, again by the feeding portion of pay-off and drive described feeding portion around the cooperation of described fixed part along the feeding driving device rotated in perpendicular, achieve the automatic transmission of material, adequately achieve material Automatic-clamping and automatically to the operation of feeding (feeding), save the operation of manpower charging feed, decrease the time of contact of workman and polishing machine, protect the healthy of workman largely, simultaneously, autofeed also achieves the raising of production efficiency, improve the production quantity in the unit interval, save human cost, save the plenty of time.
The multi-angle automatic polishing system that the utility model relates to, by the air entry that described getter device has, material between described air entry and the rewinding mouth of gathering sill is sprayed, is not needing under extraneous manual operation, realizing material and automatically entered in material collecting device by station; Achieve automatic blanking and the collection of material; adequately achieve the automatic absent-mindedness of material and automatically collect the operation of (blanking); save the operation of manpower rewinding; decrease the time of contact of workman and polishing machine, protect the healthy of workman largely, simultaneously; automatic material receiving also achieves the raising of production efficiency; improve the production quantity in the unit interval, saved human cost, save the plenty of time.
The multi-angle automatic polishing system that the utility model relates to, the bottom side of described gathering sill is curved, and make the blanking of material smooth, not easily jam, not easily damages material, protects the integrality of material to the full extent.Rewinding transmission plane and transmit drive unit for the rewinding of described rewinding transmission plane motion and make; material by discharging opening out after spread out of by rewinding transmission plane further; be convenient to compile; also the contact of workman and automatic material receiving system is reduced further; protection workers ' health, also improves the efficiency of rewinding.
The rotary multi-angle automatic polishing method that the utility model relates to, equipment needed thereby is simple, easy to operation; required manpower is few, does not substantially need the foreign intervention of manpower, decrease manual labor in polishing process; decrease human cost largely, also protect the healthy of workman.Further, the automatic polishing method that the utility model relates to, automatically can realize the polishing process that multiaspect amasss multi-angle, and do not need manually to intervene too much, and polishing precision is high, polishing effect is good.
The above embodiment only have expressed several embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (9)
1. a multi-angle automatic polishing system, is characterized in that, comprise workbench and
Clamping device, described clamping device has the hold assembly for clamping material, the lateral driver device driving described hold assembly to move along workbench place flat transverse, the translation driving device that drives described hold assembly to move along workbench place plane translation, and the device of rotation driving driving described hold assembly to rotate along workbench place flat transverse, the rotating driving device that described hold assembly also has tumbler and drives described tumbler to rotate;
Burnishing device, the polishing drive unit that described burnishing device has polishing component and drives described polishing component to operate;
Control device, described control device is connected to described lateral driver device, device of rotation driving, rotating driving device and polishing drive unit.
2. multi-angle automatic polishing system according to claim 1, is characterized in that, described hold assembly has base plate, the first clamping part and the second clamping part;
Described first clamping part is articulated with described base plate, and described second clamping part is articulated with described base plate, and described clamping device also has the second card driving described second clamping part to rotate along base plate place in-plane and establishes drive unit.
3. multi-angle automatic polishing system according to claim 2, it is characterized in that, when the end that described second clamping part turns to the second clamping part is toward described first clamping part, distance between the end of described first clamping part and described second clamping part is matched with the size of material, line between the end of described first clamping part and the end of described second clamping part is parallel with the plane at described workbench place, and vertical with the direction that described hold assembly moves along workbench place flat transverse.
4. multi-angle automatic polishing system according to claim 3, is characterized in that, the axis of described second clamping part around the line place between the end of described first clamping part and the end of described second clamping part rotates.
5. multi-angle automatic polishing system according to claim 2, is characterized in that, described second card is established drive unit to have expansion link and drives the first telescopic cylinder of described expansion link stretching motion, and described first telescopic cylinder is articulated with described base plate;
One end of described expansion link is connected to the end of described second clamping part, and the other end of described expansion link is connected to described first telescopic cylinder.
6. the multi-angle automatic polishing system according to claim 1-5 any one, it is characterized in that, also comprise guide rail, described clamping device is arranged at described guide rail, and described lateral driver device is connected to described clamping device and drives described clamping device along described guide rail movement.
7. the multi-angle automatic polishing system according to claim 1-5 any one, is characterized in that, described device of rotation driving has two the second telescopic cylinders;
Two described second telescopic cylinders are connected to the identical side of described hold assembly, have interval between two the second telescopic cylinders, and described in two described second telescopic cylinder driven, hold assembly rotates along workbench place plane toward described polishing component.
8. the multi-angle automatic polishing system according to claim 2-5 any one, it is characterized in that, described tumbler has changing of workpieces moving axis, described changing of workpieces moving axis is connected to described first clamping part, and being positioned at the side of the first clamping part towards described second clamping part, the end of described changing of workpieces moving axis is towards the side of described second clamping part;
Described rotating driving device is connected to described changing of workpieces moving axis and drives described changing of workpieces moving axis to rotate.
9. the multi-angle automatic polishing system according to claim 2-5 any one, it is characterized in that, described polishing component has buff spindle and polishing wheel, when the end that described second clamping part turns to the second clamping part is toward described first clamping part, the axis at the line place of axis being parallel between the end of described first clamping part and the end of described second clamping part of described buff spindle;
Described polishing wheel is connected to an end of described buff spindle, and described polishing drive unit is connected to the other end of described buff spindle and drives described buff spindle to rotate.
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| CN201420575594.4U CN204183373U (en) | 2014-09-30 | 2014-09-30 | Multi-angle automatic polishing system |
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| CN201420575594.4U CN204183373U (en) | 2014-09-30 | 2014-09-30 | Multi-angle automatic polishing system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104290014A (en) * | 2014-09-30 | 2015-01-21 | 广东省自动化研究所 | Multi-angle automatic polishing system and polishing method |
| CN106625151A (en) * | 2016-10-13 | 2017-05-10 | 五邑大学 | Multi-degree-of-freedom series-parallel polishing system |
-
2014
- 2014-09-30 CN CN201420575594.4U patent/CN204183373U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104290014A (en) * | 2014-09-30 | 2015-01-21 | 广东省自动化研究所 | Multi-angle automatic polishing system and polishing method |
| US9878422B2 (en) | 2014-09-30 | 2018-01-30 | Guangdong Institute Of Intelligent Manufacturing | Multi-angle automated polishing system and polishing method |
| CN106625151A (en) * | 2016-10-13 | 2017-05-10 | 五邑大学 | Multi-degree-of-freedom series-parallel polishing system |
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