CN204172380U - One prepares tire forming machine - Google Patents

One prepares tire forming machine Download PDF

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Publication number
CN204172380U
CN204172380U CN201420561597.2U CN201420561597U CN204172380U CN 204172380 U CN204172380 U CN 204172380U CN 201420561597 U CN201420561597 U CN 201420561597U CN 204172380 U CN204172380 U CN 204172380U
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CN
China
Prior art keywords
steel band
inflator pump
cylinder
rotary device
band cylinder
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Expired - Lifetime
Application number
CN201420561597.2U
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Chinese (zh)
Inventor
付登科
鲁傅豪
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KELING PRECISION MOULD Co Ltd
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KELING PRECISION MOULD Co Ltd
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Priority to CN201420561597.2U priority Critical patent/CN204172380U/en
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Abstract

The utility model provides one to prepare tire forming machine, the steel band cylinder of described forming machine and inflator pump are two or three, and all can rotation, and described forming machine is also provided with: steel band cylinder station rotary device, for driving all steel band cylinder unitary rotation, steel band cylinder is switched to different station; Inflator pump station rotary device, for driving all inflator pump unitary rotation, to be switched to different station by inflator pump; Two or three inflator pumps described are uniformly distributed and are installed on described inflator pump station rotary device, and two or three steel band cylinders described are equally distributed to be installed on steel band cylinder station rotary device.The above left side and the right two or three cylinders each work simultaneously, the content that it previous cylinder works has been come by two or three cylinders, eliminate the time of steel band cylinder and inflator pump wait mutually in original processing procedure, all parts cooperatively interacts, the round-the-clock step completing segmentation, between do not occur wait for step consuming time, substantially reduce the manufacturing time of tread rubber part.

Description

One prepares tire forming machine
Technical field
The utility model belongs to rubber tyre preparation field, particularly relates to a kind of forming machine preparing tire.
Background technology
Rubber tyre all plays important role in daily life and industrial production, in prior art, as shown in Figure 1, tire comprise following structure: 1 inner face glue and tyre bead glue, 2 ground floor cords, 3 second layer cords, 4 wire loops, 5 ground floor steel bands, 6 second layer steel bands, 7 cap strips, 8 tread rubbers etc., in existing production technology, 1,2,3,4 is complete on an inflator pump, 5,6,7,8 is complete on steel band cylinder, then by carrying steel ring, the tread portion that steel ring cylinder completes being clipped on inflator pump, carrying out being rolled into green tire.As shown in Figure 2, in figure, 9 is inflator pump to existing forming machine, and 10 is steel band cylinder, and 11 for carrying circle, and 12 is inflator pump main frame assembly, and 13 is steel band cylinder main frame assembly.As shown in Figure 2, general forming machine is made up of 1 inflator pump and a steel band cylinder at present, and its every section molding time is as follows:
As seen from the above table, in prior art, forming machine completes one-stop operation cycle needs about 108 seconds consuming time, if the cycle can effectively shorten, so, enhancing productivity, reducing production cost by effectively reaching.
Prior art center, concrete technology flow process is as follows:
Steel band cylinder workflow:
The first step: ground floor steel band is transported on steel band cylinder by ground floor steel belt conveyer, is held by the magnet on cylinder, then winds with one circuit around steel band cylinder, cuts, and section is bonding;
Second step: second layer steel band is transported on steel band cylinder by second layer steel belt conveyer, is attached to above ground floor steel band, is held by the magnet on cylinder, then wind with one circuit around steel band cylinder, cut, and section is bonding;
3rd step: cap strip is transported on steel band cylinder by cap strip conveying device, is attached to the second layer steel band left side, and then rotation limit, steel band cylinder limit is wound around, from left to right, until around to second layer steel band rightmost, then automatically cut;
4th step: the tread rubber cut is transported on steel band cylinder by tread transferring device, is attached on cap strip, limit winding limit roll-in one week;
5th step: carry circle by tyre surface and ready-made tread portion is grabbed middle tyre surface carry on circle.
Inflator pump workflow:
The first step: the inner face glue cut out is transported on inflator pump by inner face glue conveying device, is held by getter device on cylinder, roll-in limit, limit winds with one circuit;
Second step: the ground floor cord cut out is transported on inflator pump by ground floor cord conveying device, is attached on inner face glue, and roll-in limit, limit winds with one circuit;
3rd step: the second layer cord cut out is transported on inflator pump by second layer cord conveying device, is attached on ground floor cord, and roll-in limit, limit winds with one circuit;
4th step: steel wire carries each one of the right and left enclosing and two wire loops are enclosed within second layer cord respectively, then inflates anti-package, by wire loop anti-package in which floor glue above;
5th step: tyre surface carries circle and to be enclosed within by tread portion ready-made on steel band cylinder on the inner face glue inflated, then inflation roll-in tread rubber further, make its compacting;
6th step: tyre surface carries circle and again taken out from inflator pump by ready-made green tire.
Due to the restriction by device structure, its inflator pump and steel band cylinder need mutually to wait for that the other side completes corresponding processing procedure in whole processing procedure, and just can carry out follow-up operation procedure, therefore whole processing procedure is consuming time higher.
Utility model content
The purpose of this utility model is the defect overcoming prior art existence, provides the tyre building machine of a kind of effective shortening production cycle.
The technical scheme realizing the utility model object is: one prepares tire forming machine, and the steel band cylinder of described forming machine and inflator pump are two or three, and all can rotation, and described forming machine is also provided with:
Steel band cylinder station rotary device, for driving all steel band cylinder unitary rotation, to be switched to different station by steel band cylinder;
Inflator pump station rotary device, for driving all inflator pump unitary rotation, to be switched to different station by inflator pump;
Two or three inflator pumps described are uniformly distributed and are installed on described inflator pump station rotary device, and two or three steel band cylinders described are equally distributed to be installed on steel band cylinder station rotary device.
Operation principle of the present utility model is, 2, the left side or 3 steel band cylinders and 2, the right or 3 inflator pumps work simultaneously.
The device specific works principle that two inflator pumps joined by two steel band cylinders is as follows:
B1 steel band cylinder workflow:
The first step: ground floor steel band is transported on steel band cylinder by ground floor steel belt conveyer, is held by the magnet on cylinder, then winds with one circuit around steel band cylinder, cuts, and section is bonding;
Second step: second layer steel band is transported on steel band cylinder by second layer steel belt conveyer, is attached to above ground floor steel band, is held by the magnet on cylinder, then wind with one circuit around steel band cylinder, cut, and section is bonding;
Then logical limit B1 and B2 rotates, and exchanged by B1 and B2 cylinder, now B2 cylinder is in the position of B1, then repeats two steps above;
And B1 cylinder is in B2 position, continue:
3rd step: cap strip is transported on steel band cylinder by cap strip conveying device, is attached to the second layer steel band left side, and then rotation limit, steel band cylinder limit is wound around, from left to right, until around to second layer steel band rightmost, then automatically cut;
4th step: the tread rubber cut is transported on steel band cylinder by tread transferring device, is attached on cap strip, limit winding limit roll-in one week;
5th step: carry circle by tyre surface and ready-made tread portion is grabbed centre.
Now complete a circulation, then logical limit B1 and B2 rotates, and exchanged by B1 and B2 cylinder, now initial position got back to by B1 cylinder, then repeats the first step and second step;
And initial position is got back at B2 cylinder place, continue the subsequent step of B2 cylinder:
3rd step: cap strip is transported on steel band cylinder by cap strip conveying device, is attached to the second layer steel band left side, and then rotation limit, steel band cylinder limit is wound around, from left to right, until around to second layer steel band rightmost, then automatically cut;
4th step: the tread rubber cut is transported on steel band cylinder by tread transferring device, is attached on cap strip, limit winding limit roll-in one week;
5th step: carry circle by tyre surface and ready-made tread portion is grabbed centre.
Meanwhile, two, the right inflator pump is also simultaneously in work.
A1 cylinder workflow:
The first step: the inner face glue cut out is transported on inflator pump by inner face glue conveying device, is held by getter device on cylinder, roll-in limit, limit winds with one circuit;
Second step: the ground floor cord cut out is transported on inflator pump by ground floor cord conveying device, is attached on inner face glue, and roll-in limit, limit winds with one circuit;
3rd step: the second layer cord cut out is transported on inflator pump by second layer cord conveying device, is attached on ground floor cord, and roll-in limit, limit winds with one circuit;
4th step: steel wire carries each one of the right and left enclosing and two wire loops are enclosed within second layer cord respectively, then inflates anti-package, by wire loop anti-package in which floor glue above;
Then logical limit A1 and A2 rotates, and exchanged by A1 and A2 cylinder, now A2 cylinder is in the position of A1, then repeats two steps above;
And A1 cylinder is in A2 position, continue:
5th step: tyre surface carries circle and to be enclosed within by tread portion ready-made on steel band cylinder on the inner face glue inflated, then inflation roll-in tread rubber further, make its compacting;
6th step: tyre surface carries circle and again taken out from inflator pump by ready-made green tire.
Now complete whole preparation technology's processing procedures of a green tire.
Then logical limit A1 and A2 rotates, and exchanged by A1 and A2 cylinder, now initial position got back to by A1 cylinder, then repeats the first step to the 4th step;
And initial position got back to by A2 cylinder, continue the subsequent step of A2 cylinder:
5th step: tyre surface carries circle and to be enclosed within by tread portion ready-made on steel band cylinder on the inner face glue inflated, then inflation roll-in tread rubber further, make its compacting;
6th step: tyre surface carries circle and again taken out from inflator pump by ready-made green tire.
Now, whole preparation technology's processing procedures of second green tire are completed.
The utility model has the advantages that: each two cylinders in the above left side and the right work simultaneously, the content that it previous cylinder works have been come by two cylinders, have substantially reduced the manufacturing time of tread rubber part.The course of work and the above-mentioned processing procedure of each three cylinders in both sides are similar, repeat no more.
Further, described steel band cylinder is two, is symmetricly set in the both sides of described steel band cylinder station rotary device rotation, and circumferentially rotates same under the drive of steel band cylinder station rotary device.
Further, described inflator pump is two, is symmetricly set in the both sides of described inflator pump station rotary device rotation, and circumferentially rotates same under the drive of inflator pump station rotary device.
Further, described steel band cylinder station rotary device rotation is a horizontal axis.
Further, described inflator pump station rotary device rotation is a horizontal axis.
Two or three steel band cylinders and two or three inflator pumps are installed on same whirligig side by side, their station conversion adopts the mode of rolling around horizontal axis, take up room little, during operation, its envelope and workman post and passage do not interfere with each other, safer.And adopting 180 degree of horizontally-opposed or 120 degree of Y shapes are horizontally disposed modes, the conversion of its station rotates around vertical vertical pivot, takes up room large, and may its running package winding thread and workman post and passage interference, there is potential safety hazard.
Further, described steel band cylinder is three, be uniformly distributed on 3 of the isosceles triangle be arranged at centered by the rotation of steel band cylinder station rotary device, and circumferentially rotate same under the drive of steel band cylinder station rotary device, described steel band cylinder station rotary device rotation is a horizontal axis.
Further, described inflator pump is three, be uniformly distributed on 3 of the isosceles triangle be arranged at centered by the rotation of inflator pump station rotary device, and circumferentially rotate same under the drive of inflator pump station rotary device, described inflator pump station rotary device rotation is a horizontal axis.
Further, the axis of the rotation of described inflator pump is horizontal axis.
Further, the axis of the rotation of described steel band cylinder is horizontal axis.
Accompanying drawing explanation
In order to make content of the present utility model more easily be clearly understood, below according to specific embodiment also by reference to the accompanying drawings, the utility model is described in further detail, wherein:
Fig. 1 is the structural representation of prior art ordinary rubber tire.
Fig. 2 is the structural representation of prior art.
Fig. 3 is structural representation of the present utility model.
In figure, 1 inner face glue and tyre bead glue, 2 ground floor cords, 3 second layer cords, 4 wire loops, 5 ground floor steel bands, 6 second layer steel bands, 7 cap strips, 8 tread rubbers, 9 steel band cylinders, 10 inflator pumps, 11 carry enclose, 12 steel band cylinder main frame assemblies, 13 inflator pump main frame assemblies
Detailed description of the invention
A kind of embodiment of the present utility model, as shown in Figure 3, one prepares tire forming machine, and the steel band cylinder of described forming machine and inflator pump are two, and all can rotation, and described forming machine is also provided with:
Steel band cylinder station rotary device 14, for driving all steel band cylinder 9 unitary rotation, to be switched to different station by steel band cylinder 9;
Inflator pump station rotary device 15, for driving all inflator pump 10 unitary rotation, to be switched to different station by inflator pump 10;
Described two inflator pump A1 and A2 are uniformly distributed and are installed on described inflator pump station rotary device 15, and described two steel band cylinder B1 and B2 are equally distributed to be installed on steel band cylinder station rotary device 14.
Operation principle of the present utility model is, 2, left side steel band cylinder 9 and 2, the right inflator pump 10 work simultaneously.
Two steel band cylinders 9 coordinate the device specific works principle of two inflator pumps 10 as follows:
B1 steel band cylinder workflow:
The first step: ground floor steel belt conveyer (the existing device of forming machine in prior art, lower with) ground floor steel band is transported on the B1 cylinder of steel band cylinder 9, by B1 cylinder on magnet hold, the B1 cylinder then around steel band cylinder 9 winds with one circuit, cut, section is bonding;
Second step: second layer steel band is transported on the B1 cylinder of steel band cylinder 9 by second layer steel belt conveyer, is attached to above ground floor steel band, is held by the magnet on B1 cylinder, and the B1 cylinder then around steel band cylinder 9 winds with one circuit, and cuts, and section is bonding;
Then logical limit B1 and B2 rotates, and exchanged by B1 and B2 cylinder, now B2 cylinder is in the position of B1, then repeats two steps above;
And B1 cylinder is in B2 position, continue:
3rd step: cap strip conveying device (the existing device of forming machine in prior art, lower same) cap strip is transported on the B1 cylinder of steel band cylinder 9, be attached to the second layer steel band left side, then the rotation limit, B1 cylinder limit of steel band cylinder 9 is wound around, from left to right, until around to second layer steel band rightmost, then automatically cut;
4th step: the tread rubber cut is transported on the B1 cylinder of steel band cylinder 9 by tread transferring device (in prior art, the existing device of forming machine, lower same), is attached on cap strip, limit winding limit roll-in one week;
5th step: carry circle 11 by tyre surface and ready-made tread portion is grabbed centre.
Now complete a circulation, then logical limit B1 and B2 rotates, and exchanged by B1 and B2 cylinder, now initial position got back to by B1 cylinder, then repeats the first step and second step;
And initial position is got back at B2 cylinder place, continue the subsequent step of B2 cylinder:
3rd step: cap strip is transported on the B2 cylinder of steel band cylinder 9 by cap strip conveying device, is attached to the second layer steel band left side, and then the rotation limit, B2 cylinder limit of steel band cylinder 9 is wound around, from left to right, until around to second layer steel band rightmost, then automatically cut;
4th step: the tread rubber cut is transported on the B2 cylinder of steel band cylinder 9 by tread transferring device, is attached on cap strip, limit winding limit roll-in one week;
5th step: carry circle 11 by tyre surface and ready-made tread portion is grabbed centre.
Meanwhile, two, the right inflator pump 10 is also simultaneously in work.
A1 cylinder workflow:
The first step: the inner face glue cut out is transported on the A1 cylinder of inflator pump 10 by inner face glue conveying device, is held by getter device on A1 cylinder, and roll-in limit, limit winds with one circuit;
Second step: the ground floor cord cut out is transported on the A1 cylinder of inflator pump 10 by ground floor cord conveying device, is attached on inner face glue, and roll-in limit, limit winds with one circuit;
3rd step: the second layer cord cut out is transported on the A1 cylinder of inflator pump 10 by second layer cord conveying device, is attached on ground floor cord, and roll-in limit, limit winds with one circuit;
4th step: steel wire carries each one of the right and left enclosing and two wire loops are enclosed within second layer cord respectively, then inflates anti-package, by wire loop anti-package in which floor glue above;
Then logical limit A1 and A2 rotates, and exchanged by A1 and A2 cylinder, now A2 cylinder is in the position of A1, then repeats two steps above;
And A1 cylinder is in A2 position, continue:
5th step: tyre surface carries circle 11 and is enclosed within by ready-made tread portion on steel band cylinder 9 (being now B1 cylinder) on the inner face glue inflated, then inflation roll-in tread rubber further, make its compacting;
6th step: tyre surface carries circle 11 and again taken out from inflator pump by ready-made green tire.
Now complete whole preparation technology's processing procedures of a green tire.
Then logical limit A1 and A2 rotates, and exchanged by A1 and A2 cylinder, now initial position got back to by A1 cylinder, then repeats the first step to the 4th step;
And initial position got back to by A2 cylinder, continue the subsequent step of A2 cylinder:
5th step: tyre surface carries circle 11 and is enclosed within by ready-made tread portion on steel band cylinder 9 (being now B2 cylinder) on the inner face glue inflated, then inflation roll-in tread rubber further, make its compacting;
6th step: tyre surface carries circle 11 and again taken out from inflator pump by ready-made green tire.
Now, whole preparation technology's processing procedures of second green tire are completed.
The utility model has the advantages that: each two cylinders in the above left side and the right work simultaneously, the content that it previous cylinder works has been come by two cylinders, eliminate the time of steel band cylinder and inflator pump wait mutually in original processing procedure, four parts cooperatively interact, the round-the-clock step completing segmentation, between do not occur wait for step consuming time, substantially reduce the manufacturing time of tread rubber part.In reality test, the time shorten that whole processing procedure completes was by about 47 seconds, and that is, the production capacity of the utility model equipment is that the twice of existing equipment is many, and to reduction specific energy consumption, gratifying contribution has also been made in the environmental protection aspect of energy-saving and emission-reduction.The course of work and the above-mentioned processing procedure of each three cylinders in both sides are similar, repeat no more.
In some embodiments of practical application, coordination that can be best between device fabrication cost, the ease of control system, the consuming time of processing procedure and optimization when described steel band cylinder is two, two steel band cylinders are symmetricly set in the both sides of described steel band cylinder station rotary device rotation, and circumferentially rotate same under the drive of steel band cylinder station rotary device.Wherein, when described steel band cylinder station rotary device rotation is a horizontal axis, when the axis of two steel band cylinders is also in horizontal setting, the occupation of land space of equipment is less, the envelope that equipment rotates can not be interfered with the running route of miscellaneous equipment, personnel, eliminates potential safety hazard.
In like manner, when described inflator pump is two, coordination that can be best between the ease of device fabrication cost, control system, the consuming time of processing procedure and optimization, two inflator pumps are symmetricly set in the both sides of described inflator pump station rotary device rotation, and circumferentially rotate same under the drive of inflator pump station rotary device.Wherein, when described inflator pump station rotary device rotation is a horizontal axis, when the axis of two steel band cylinders is also in horizontal setting, the occupation of land space of equipment is less, the envelope that equipment rotates can not be interfered with the running route of miscellaneous equipment, personnel, eliminates potential safety hazard.
When as shown in Figure 3, two steel band cylinders and two inflator pumps are horizontal symmetrical when arranging, and equipment each side is taken into account best.
In some embodiments of the technical scheme that the utility model provides, two or three steel band cylinders and two or three inflator pumps are installed on same whirligig side by side, their station conversion adopts the mode of rolling around horizontal axis, take up room little, during operation, its envelope and workman post and passage do not interfere with each other, safer.And adopting 180 degree of horizontally-opposed or 120 degree of Y shapes are horizontally disposed modes, the conversion of its station rotates around vertical vertical pivot, takes up room large, and may its running package winding thread and workman post and passage interference, there is potential safety hazard.
In certain embodiments, if rotating steel band cylinder is three, be uniformly distributed on 3 of the isosceles triangle be arranged at centered by the rotation of steel band cylinder station rotary device, and circumferentially rotate same under the drive of steel band cylinder station rotary device, the axis of the rotation of described steel band cylinder is horizontal axis.Described steel band cylinder station rotary device rotation is a horizontal axis.Corresponding, described inflator pump is three, be uniformly distributed on 3 of the isosceles triangle be arranged at centered by the rotation of inflator pump station rotary device, and circumferentially rotate same under the drive of inflator pump station rotary device, the axis of the rotation of described inflator pump is horizontal axis.Described inflator pump station rotary device rotation is a horizontal axis.The configuration of three inflator pumps and three steel band cylinders, the arrangement of processing procedure can be used for reference the processing procedure arrangement of two inflator pumps and two steel band cylinder configuration-systems, point three parts are completed corresponding all processing procedures by each parts, cooperatively interact, make to wait for and to realize producing fast continuously, the reduction production cycle, improve production efficiency greatly, saved the energy and cost.

Claims (9)

1. prepare a tire forming machine, it is characterized in that, the steel band cylinder of described forming machine and inflator pump are two or three, and all can rotation, and described forming machine is also provided with:
Steel band cylinder station rotary device, for driving all steel band cylinder unitary rotation, to be switched to different station by steel band cylinder;
Inflator pump station rotary device, for driving all inflator pump unitary rotation, to be switched to different station by inflator pump;
Two or three inflator pumps described are uniformly distributed and are installed on described inflator pump station rotary device, and two or three steel band cylinders described are equally distributed to be installed on steel band cylinder station rotary device.
2. according to claim 1ly prepare tire forming machine, it is characterized in that, described steel band cylinder is two, is symmetricly set in the both sides of described steel band cylinder station rotary device rotation, and circumferentially rotates same under the drive of steel band cylinder station rotary device.
3. according to claim 1ly prepare tire forming machine, it is characterized in that, described inflator pump is two, is symmetricly set in the both sides of described inflator pump station rotary device rotation, and circumferentially rotates same under the drive of inflator pump station rotary device.
4. according to claim 2ly prepare tire forming machine, it is characterized in that, described steel band cylinder station rotary device rotation is a horizontal axis.
5. according to claim 3ly prepare tire forming machine, it is characterized in that, described inflator pump station rotary device rotation is a horizontal axis.
6. according to claim 1ly prepare tire forming machine, it is characterized in that, described steel band cylinder is three, be uniformly distributed on 3 of the isosceles triangle be arranged at centered by the rotation of steel band cylinder station rotary device, and circumferentially rotate same under the drive of steel band cylinder station rotary device, described steel band cylinder station rotary device rotation is a horizontal axis.
7. according to claim 1ly prepare tire forming machine, it is characterized in that, described inflator pump is three, be uniformly distributed on 3 of the isosceles triangle be arranged at centered by the rotation of inflator pump station rotary device, and circumferentially rotate same under the drive of inflator pump station rotary device, described inflator pump station rotary device rotation is a horizontal axis.
8. described prepare tire forming machine according to claim 1 to 7 is arbitrary, it is characterized in that, the axis of the rotation of described inflator pump is horizontal axis.
9. described prepare tire forming machine according to claim 1 to 7 is arbitrary, it is characterized in that, the axis of the rotation of described steel band cylinder is horizontal axis.
CN201420561597.2U 2014-09-26 2014-09-26 One prepares tire forming machine Expired - Lifetime CN204172380U (en)

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Application Number Priority Date Filing Date Title
CN201420561597.2U CN204172380U (en) 2014-09-26 2014-09-26 One prepares tire forming machine

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Application Number Priority Date Filing Date Title
CN201420561597.2U CN204172380U (en) 2014-09-26 2014-09-26 One prepares tire forming machine

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Publication Number Publication Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105437578A (en) * 2014-09-26 2016-03-30 昆山市科玲精密模具有限公司 Forming machine for preparation of tyres
WO2019216861A3 (en) * 2018-04-10 2020-01-30 Ersoy Salih A tire production machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105437578A (en) * 2014-09-26 2016-03-30 昆山市科玲精密模具有限公司 Forming machine for preparation of tyres
CN105437578B (en) * 2014-09-26 2018-02-23 昆山市科玲精密模具有限公司 One kind prepares tire forming machine
WO2019216861A3 (en) * 2018-04-10 2020-01-30 Ersoy Salih A tire production machine

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Granted publication date: 20150225