CN204171873U - A kind of dish circle wire rod shot-blast cleaning machine - Google Patents
A kind of dish circle wire rod shot-blast cleaning machine Download PDFInfo
- Publication number
- CN204171873U CN204171873U CN201420554563.0U CN201420554563U CN204171873U CN 204171873 U CN204171873 U CN 204171873U CN 201420554563 U CN201420554563 U CN 201420554563U CN 204171873 U CN204171873 U CN 204171873U
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- China
- Prior art keywords
- shot
- wire rod
- cleaning machine
- cantilevered axle
- dish
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- Expired - Lifetime
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- 238000004140 cleaning Methods 0.000 title claims abstract description 21
- 239000000428 dust Substances 0.000 claims abstract description 8
- 238000005453 pelletization Methods 0.000 claims abstract description 7
- 238000010276 construction Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 3
- 238000005554 pickling Methods 0.000 abstract description 3
- 230000002929 anti-fatigue Effects 0.000 abstract description 2
- 238000005422 blasting Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000007599 discharging Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- Power-Operated Mechanisms For Wings (AREA)
Abstract
The utility model provides a kind of technical scheme of coiling round wire rod shot-blast cleaning machine, the program comprises housing, shot blast room, bullet control system, ball pulp separator, bucket elevator, dust pelletizing system and pneumatic control system, the charging aperture of described shot blast room is provided with revolving door device, the working face of this revolving door device is provided with dish circle bogey.The utility model is not only pollution-free compared with the pickling of prior art, and can significantly improve the inherent quality of workpiece, eliminates internal stress, improves the anti-fatigue performance of workpiece.
Description
Technical field
The utility model relates to ball blast sand removal technical field, especially a kind of dish circle wire rod shot-blast cleaning machine.
Background technology
In prior art, the domestic cleaning to dish circle adopts pickling more, causes the corrosion of wire rod rolled product on the one hand, also can produce serious contamination phenomenon, the weak point that Here it is existing for prior art on the other hand.
Summary of the invention
Technical problem to be solved in the utility model is exactly for the deficiency existing for prior art, and provide a kind of realize coiling round wire rod make an overall screening and cleaning efficiency is higher, economy, environmental protection the technical scheme of dish circle wire rod shot-blast cleaning machine.
This programme is achieved by the following technical measures: a kind of dish circle wire rod shot-blast cleaning machine, comprise housing, shot blast room, bullet control system, ball pulp separator, bucket elevator, dust pelletizing system and pneumatic control system, the charging aperture of described shot blast room is provided with revolving door device, the working face of this revolving door device is provided with dish circle bogey.
Further improvement of the utility model also has, described dish circle bogey has two, lay respectively on two relative working faces of revolving door device, when rotating gate and being in closed condition, being fixed on the dish circle bogey rotating side, gate working face is positioned at while shot blast room carries out impeller blasting, staff can manually add/discharging to being fixed on the dish circle bogey rotating gate opposite side working face, achieve double mode of operation, greatly can improve the operating efficiency of equipment.
Further improvement of the utility model also has, described revolving door device comprises the rotating support shaft be fixed in shot blast room and the rotation gate matched with shot blast room doorframe, described rotation gate is driven by the first drive unit, and the cavity that rotation gate and shot blast room are formed is that ball blast process provides good airtight condition; The surrounding at described rotation gate and shot blast room doorframe cooperation place are provided with multistage wear-resisting offset plate hermetically-sealed construction, effectively prevent the splashes of bullet in the course of work, the Zhu Pao district of two working faces at described rotation gate is all fixed with wear plate, reduce bullet to the infringement rotating gate generation, substantially increase the service life rotating gate.
Further improvement of the utility model also has, described dish circle bogey comprises the cantilevered axle supporting seat be fixed on described rotation gate, cantilevered axle supporting seat is connected with cantilevered axle by rotary support, described cantilevered axle supporting seat is provided with the second drive unit driving cantilevered axle rotation, described cantilevered axle supporting seat, rotary support and the second drive unit are positioned at closed wear plate, cantilevered axle is used for supporting disk circle wire rod, cantilevered axle rotation is driven by the second drive unit, thus band Moving plate circle wire rod realizes specific action in impeller blasting process, wear plate substantially increases the service life of cantilevered axle supporting seat, can prevent bullet from entering the normal work of supporting seat internal influence second drive unit simultaneously.
Further improvement of the utility model also has, and described rotating support shaft comprises the back shaft I and back shaft II that are mutually permanently connected, described back shaft I and back shaft II coaxial line, and described back shaft I is solid shafting, and described back shaft II is hollow shaft.Back shaft II is the object of hollow shaft is that the cable that the second drive unit is powered passes this hollow shaft.
Further improvement of the utility model also has, described revolving door device is horizontal rotary door gear or vertical rotating door gear, the axis of the rotating support shaft of horizontal rotary door gear parallels with horizontal plane, the axis of the rotating support shaft of vertical rotating door gear and horizontal plane.
Further improvement of the utility model also has, the two ends, left and right of the rotating support shaft of described horizontal rotary door gear are fixed on the left and right sides in shot blast room respectively by bearing, bearing block, the two ends up and down of the rotating support shaft of described vertical rotating door gear be fixed on respectively by rotary support rotate gate supporting seat and shot blast room room body end face on.
Further improvement of the utility model also has, the two ends of described cantilevered axle are provided with backgauge dish, in cantilevered axle between two backgauge dishes, interval is fixed with eccentric bushing and bulk cargo dish, cantilevered axle, eccentric bushing and the acting in conjunction of bulk cargo dish, make dish circle wire rod in impeller blasting process, make the composite move of " dipping and heaving+swing+positive and negative rotation ", in addition rational impeller head arrangement thus reach the effect of thoroughly clearing up.
Further improvement of the utility model also has, and the angle between the axis of the eccentric bushing of each bulk cargo dish both sides is 180 °.
The beneficial effect of this programme can be learnt according to describing of such scheme, owing to comprising housing, shot blast room, bullet control system, ball pulp separator, bucket elevator, dust pelletizing system and pneumatic control system in this scenario, the charging aperture of described shot blast room is provided with revolving door device, the working face of this revolving door device is provided with dish circle bogey.Dish circle wire rod is placed on dish circle bogey, by the motion of revolving door device band Moving plate circle bogey, can easily complete and manually add/discharging, achieve the impeller blasting to dish circle wire rod, compared with pickling processes mode in prior art, have economy, environmental protection, efficiently feature, this dish circle cleaning function significantly improves the inherent quality of workpiece, eliminate the internal stress of workpiece, improve the anti-fatigue performance of workpiece.
As can be seen here, the utility model compared with prior art, has substantive distinguishing features and progress, and its beneficial effect implemented also is apparent.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model detailed description of the invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the sectional view of the top view of Fig. 1.
Fig. 4 is the structural representation of the utility model cantilevered axle.
Fig. 5 is the structural representation of the another detailed description of the invention of the utility model.
In figure, 1 is impeller head, 2 is bullet control system, 3 is inspection platform, 4 is cloth spiral, 5 is ball pulp separator, 6 is bucket elevator, 7 is dust pelletizing system, 8 is housing, 9 is auger conveyor, 10 is shot blast room, 11 is lifting foot pedal, 12 for rotating gate, 12.1 be bearing block, 12.2 is back shaft I, 12.3 is back shaft II, 12.4 be driven wheel, 12.5 be reduction box, 12.6 be drive motors, 12.8 be driven gear, 13 is cantilevered axle, 13.1 is cantilevered axle reductor, 13.2 is cantilevered axle supporting seat, 13.3 is cantilevered axle drive sprocket, 13.4 is cantilevered axle driven sprocket, 13.5 be rotary support, 13.6 be wear plate, 13.7 be chain tensioning device, 13.8 is backgauge dish, 13.9 be eccentric bushing, 13.10 be bulk cargo dish, 13.11 be backgauge dish, 13.12 be wedge, 14 for rotating gate, 14.1 be rotating support shaft, 14.2 be rotary support, 14.3 be reductor, 14.4 be drive sprocket, 14.5 be driven sprocket, 15 is dish circle wire rod.
Detailed description of the invention
For the technical characterstic of this programme can be clearly demonstrated, below by a detailed description of the invention, and in conjunction with its accompanying drawing, this programme is set forth.
First detailed description of the invention:
A kind of dish circle wire rod shot-blast cleaning machine, comprise housing 8, shot blast room 10, bullet control system 2, ball pulp separator 5, bucket elevator 6, dust pelletizing system 7 and pneumatic control system, the charging aperture of described shot blast room is provided with revolving door device, two relative working faces of this revolving door device is fixed with respectively a dish circle bogey.Described revolving door device comprises the rotating support shaft be fixed in shot blast room 10 and the rotation gate matched with shot blast room doorframe, described rotation gate is driven by the first drive unit, the surrounding at described rotation gate and shot blast room 10 doorframe cooperation place are provided with multistage wear-resisting offset plate hermetically-sealed construction, described multistage wear-resisting offset plate hermetically-sealed construction is at least three grades of sealing offset plates, and the Zhu Pao district of two working faces at described rotation gate is all fixed with wear plate.First drive unit comprises the drive motors 12.6 being fixed on shot blast room 10 side, drive motors 12.6 output shaft is fixed with drive sprocket, drive sprocket is by chain-driving driven sprocket, driven sprocket is fastened on reduction box 12.5 power shaft by key, the output shaft of reduction box 12.5 is fixed with the driven wheel 12.4 rotating gate, driven wheel 12.4 passes through gears meshing mode by power transmission to driven gear 12.8, and driven gear 12.8 is connected also driven rotary gate by key connection with the rotating support shaft rotating gate and rotates.
Described dish circle bogey comprises the cantilevered axle supporting seat 13.2 be bolted on described rotation gate, cantilevered axle supporting seat 13.2 is connected with cantilevered axle 13 by rotary support 13.5, described cantilevered axle supporting seat 13.2 is provided with the second drive unit driving cantilevered axle 13 rotation, described cantilevered axle supporting seat 13.2, rotary support 13.5 and the second drive unit are positioned at closed wear plate 13.6.Second drive unit comprises cantilevered axle drive motors, cantilevered axle reductor 13.1, and be provided with chain tensioning device 13.7, cantilevered axle reductor 13.1 output shaft is fixed with cantilevered axle drive sprocket 13.3, cantilevered axle drive sprocket 13.3 is rotated by chain-driving cantilevered axle driven sprocket 13.4, cantilevered axle driven sprocket 13.4 is connected by key and to be connected with cantilevered axle 13 and to drive cantilevered axle 13 to rotate, cantilevered axle rotating speed is adjustable, and power frequency rotating speed and frequency control can carry out manual switching.
Described rotating support shaft comprises the back shaft I 12.2 and back shaft II 12.3 that are mutually permanently connected, described back shaft I 12.2 is solid shafting, described back shaft II 12.3 is hollow shaft, described back shaft I 12.2 and back shaft II 12.3 coaxial line and and plane-parallel, the two ends, left and right of rotating support shaft are respectively by bearing, bearing block 12.1 is fixed on the left and right sides of shot blast room 10, the axis of this rotating support shaft and the revolving door device of plane-parallel are horizontal rotary door gear, the rotation gate 12 of horizontal rotary door gear can around the positive and negative along the vertical direction 180 ° of rotations of its rotation centerline, when rotating gate 12 and being in vertical state, lifting foot pedal 11 is driven by Artificial Control reducer hoisting machine device and rises to assigned address, now shot blast room 10 and lifting foot pedal 11 form an airtight cavity, ensure in impeller blasting process without bullet, flour dust overflow phenomenon.
The two ends of described cantilevered axle 13 are provided with backgauge dish, in cantilevered axle between two backgauge dishes, interval is fixed with eccentric bushing 13.9 and bulk cargo dish 13.10, what the eccentric bushing of cantilevered axle 13 adopted is abrasive rubber, and the angle between the axis of the eccentric bushing 13.9 of each bulk cargo dish 13.10 both sides is 180 °.Gap between backgauge dish 13.8 and wear plate 13.6 is 10-20mm, effectively prevents bullet to enter Bearing inner in cantilevered axle supporting seat 13.2, improves the reliability of equipment.Backgauge dish 13.11 near cantilevered axle 13 spindle nose place adopts wedge 13.12 structure, is convenient to dismounting.
In the utility model, be positioned at the cantilevered axle rotated on two relative working faces of gate and be respectively 1# cantilevered axle and 2# cantilevered axle.The course of work of shot-blast cleaning machine is: be manually lifted in 1# cantilevered axle by dish for clearance circle wire rod, lifting foot pedal 11 lands, and rotates gate 12 and rotates 180 °, and the foot-operated door 11 of lifting rises; 1# cantilevered axle enters ball blast station, after sequence starting dust pelletizing system 7, ball pulp separator 5, bucket elevator 6, auger conveyor 9, impeller head 1, bullet control system 2, starts to clear up workpiece.In scale removal process, 2# cantilevered axle is positioned at and adds/unloading station, is manually lifted in 2# cantilevered axle by another dish circle wire rod, after in 1# cantilevered axle, dish circle wire rod has been cleared up, lifting foot pedal 11 has landed, and rotates gate 12 and rotates 180 °, 1# cantilevered axle rotates to adding/unloading station, discharging.The rotation of 2# cantilevered axle carries out impeller blasting to ball blast station.Manually dish to be processed circle wire rod is lifted in 1# cantilevered axle, after 2# cantilevered axle being coiled cleaning and completing, repeats said procedure and carry out impeller blasting.
With first detailed description of the invention unlike: the axis of the rotating support shaft of revolving door device and horizontal plane, this revolving door device is vertical rotating door gear.The two ends up and down of the rotating support shaft 14.1 of described vertical rotating door gear be fixed on respectively by rotary support 14.2 rotate gate 14 supporting seat and shot blast room room body end face on.Rotating gate 14 can around its rotation centerline positive and negative rotation 180 ° in left-right direction, the reductor 14.3 being fixed on shot blast room 10 top is associated mode with motor, reductor 14.3 output shaft is fixed with drive sprocket 14.4, drive sprocket 14.4 is rotated by chain-driving driven sprocket 14.5, and driven sprocket 14.5 is connected driven rotary gate 14 by key connection with rotating support shaft 14.1 and rotates.
By reference to the accompanying drawings the detailed description of the invention of utility model is described although above-mentioned; but the restriction not to the utility model protection domain; one of ordinary skill in the art should be understood that; on the basis of the technical solution of the utility model, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection domain of the present utility model.
Claims (9)
1. a dish circle wire rod shot-blast cleaning machine, comprise housing, shot blast room, bullet control system, ball pulp separator, bucket elevator, dust pelletizing system and pneumatic control system, it is characterized in that: the charging aperture of described shot blast room is provided with revolving door device, the working face of this revolving door device is provided with dish circle bogey.
2. dish circle wire rod shot-blast cleaning machine according to claim 1, is characterized in that: described dish circle bogey has two, lays respectively on two relative working faces of revolving door device.
3. dish circle wire rod shot-blast cleaning machine according to claim 1, is characterized in that: described revolving door device comprises the rotating support shaft be fixed in shot blast room and the rotation gate matched with shot blast room doorframe, and described rotation gate is by the first drive unit
Drive; The surrounding at described rotation gate and shot blast room doorframe cooperation place are provided with multistage wear-resisting offset plate hermetically-sealed construction, and the Zhu Pao district of two working faces at described rotation gate is all fixed with wear plate.
4. dish circle wire rod shot-blast cleaning machine according to claim 1, it is characterized in that: described dish circle bogey comprises the cantilevered axle supporting seat be fixed on described rotation gate, cantilevered axle supporting seat is connected with cantilevered axle by rotary support, described cantilevered axle supporting seat is provided with the second drive unit driving cantilevered axle rotation, described cantilevered axle supporting seat, rotary support and the second drive unit are positioned at closed wear plate.
5. dish circle wire rod shot-blast cleaning machine according to claim 3, it is characterized in that: described rotating support shaft comprises the back shaft I and back shaft II that are mutually permanently connected, described back shaft I and back shaft II coaxial line, described back shaft I is solid shafting, and described back shaft II is hollow shaft.
6. the dish circle wire rod shot-blast cleaning machine according to the arbitrary claim of claim 1-5, it is characterized in that: described revolving door device is horizontal rotary door gear or vertical rotating door gear, the axis of the rotating support shaft of horizontal rotary door gear parallels with horizontal plane, the axis of the rotating support shaft of vertical rotating door gear and horizontal plane.
7. dish circle wire rod shot-blast cleaning machine according to claim 6, it is characterized in that: the two ends, left and right of the rotating support shaft of described horizontal rotary door gear are fixed on the left and right sides in shot blast room respectively by bearing, bearing block, the two ends up and down of the rotating support shaft of described vertical rotating door gear be fixed on respectively by rotary support rotate gate supporting seat and shot blast room room body end face on.
8. dish circle wire rod shot-blast cleaning machine according to claim 4, it is characterized in that: the two ends of described cantilevered axle are provided with backgauge dish, in the cantilevered axle between two backgauge dishes, interval is fixed with eccentric bushing and bulk cargo dish.
9. dish circle wire rod shot-blast cleaning machine according to claim 8, is characterized in that: the angle between the axis of the eccentric bushing of each bulk cargo dish both sides is 180 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420554563.0U CN204171873U (en) | 2014-09-25 | 2014-09-25 | A kind of dish circle wire rod shot-blast cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420554563.0U CN204171873U (en) | 2014-09-25 | 2014-09-25 | A kind of dish circle wire rod shot-blast cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204171873U true CN204171873U (en) | 2015-02-25 |
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ID=52560709
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420554563.0U Expired - Lifetime CN204171873U (en) | 2014-09-25 | 2014-09-25 | A kind of dish circle wire rod shot-blast cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204171873U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104999376A (en) * | 2015-07-24 | 2015-10-28 | 安徽蓝翔电器成套设备有限公司 | Transformer shell outer surface polishing equipment and operating method thereof |
| CN105290979A (en) * | 2015-10-08 | 2016-02-03 | 济南普铭威机电设备有限公司 | Wire shot feeding method and double-station wire shot blasting machine using method |
| CN105773445A (en) * | 2016-04-28 | 2016-07-20 | 济南普铭威机电设备有限公司 | Cantilever shaft for shot blasting machine |
| CN111168580A (en) * | 2020-02-09 | 2020-05-19 | 重庆市大足区众合五行废旧钢材有限责任公司 | Disc spiral rust removing device and working method thereof |
-
2014
- 2014-09-25 CN CN201420554563.0U patent/CN204171873U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104999376A (en) * | 2015-07-24 | 2015-10-28 | 安徽蓝翔电器成套设备有限公司 | Transformer shell outer surface polishing equipment and operating method thereof |
| CN105290979A (en) * | 2015-10-08 | 2016-02-03 | 济南普铭威机电设备有限公司 | Wire shot feeding method and double-station wire shot blasting machine using method |
| CN105773445A (en) * | 2016-04-28 | 2016-07-20 | 济南普铭威机电设备有限公司 | Cantilever shaft for shot blasting machine |
| CN111168580A (en) * | 2020-02-09 | 2020-05-19 | 重庆市大足区众合五行废旧钢材有限责任公司 | Disc spiral rust removing device and working method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180530 Address after: 250000 2045 Century Avenue, Zhangqiu District, Ji'nan, Shandong Patentee after: JINAN WANTONG CASTING EQUIPMENT ENGINEERING CO.,LTD. Address before: 250200 101 unit 3, building 2, Chun Yuan Li District, Ji'nan, Shandong Patentee before: Zhang Wanjun |
|
| CX01 | Expiry of patent term |
Granted publication date: 20150225 |