CN204170974U - A kind of air-conditioner throttling valve sorting assembling device - Google Patents
A kind of air-conditioner throttling valve sorting assembling device Download PDFInfo
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- CN204170974U CN204170974U CN201420549957.7U CN201420549957U CN204170974U CN 204170974 U CN204170974 U CN 204170974U CN 201420549957 U CN201420549957 U CN 201420549957U CN 204170974 U CN204170974 U CN 204170974U
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- sorting
- air tank
- underframe
- frock
- tank head
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Abstract
The utility model discloses a kind of air-conditioner throttling valve sorting assembling device.Comprise air tank head stepping frock, first, second air tank head that structure is identical chooses frock automatically, valve body stepping frock, first, second sorting underframe that structure is identical and sorting table frame; Sorting underframe is symmetrical arranged on the table-board to right or left limit of sorting table frame, first, second air tank head chooses the top that frock is placed in respective sorting underframe bottom portion of groove respectively automatically, be positioned at the table top front and rear side of the sorting table frame between two sorting underframes, be respectively equipped with valve body stepping frock and air tank head stepping frock.The utility model solves the low shortcoming of the automaticity of automation of current valve body, the apolegamy of air tank head stepping, and whole-process automatic measurement stepping, monitors in real time; Adopt electric control gear automatically to record measured value and automatic stepping, avoid manual measurement precision lower, easily produce the shortcoming of error; Record duty and the test parameter of each time, only need the simple operation interface controlling PC, time saving and energy saving.
Description
Technical field
The utility model relates to a kind of sorting assembling device, especially relates to a kind of air-conditioner throttling valve sorting assembling device in refrigeration system.
Background technology
Air-conditioner throttling valve is a vitals in refrigeration system, realizes oneself's adjustment of refrigeration system by controlling the degree of superheat.Air tank head is connected on the valve body of choke valve, be in the refrigerant gas stream of evaporator outlet, according to the superheated vapor temperature signal obtained, at transmission temperature, the pressure of saturation state is to valve body, promoting valve rod makes expansion valve opening change, thus automatically regulate the refrigerant flow entering evaporimeter, to adapt to the needs that cooling load constantly changes.Therefore, enterprise in process of production, the size of valve body, air tank head is measured, sorting assembling very necessary.
, there is following problem in existing air-conditioner throttling valve sorting assembling device:
1. detect automaticity low.Need operator manually to complete in the course of the work and measure stepping work, workload is large, and demand headcount is large, and process is loaded down with trivial details;
2. measuring accuracy is lower.Easily produce error during measurement size, thus it is inaccurate to cause test result;
3. production efficiency is low.Every procedure all needs configuration operation person, and labor cost is high, and production efficiency is low, and length consuming time, is not suitable for large-scale production.
Summary of the invention
In order to solve Problems existing in background technology, the purpose of this utility model is to provide a kind of air-conditioner throttling valve sorting assembling device.
The technical solution adopted in the utility model is:
The utility model comprises air tank head stepping frock, and first, second air tank head that structure is identical chooses frock automatically, valve body stepping frock, first, second sorting underframe that structure is identical and sorting table frame; First, second sorting underframe is symmetrical arranged on the table-board to right or left both sides of sorting table frame, first, second air tank head chooses the top that frock is placed in respective sorting underframe bottom portion of groove respectively automatically, both sides before and after the table top being positioned at the sorting table frame between first, second sorting underframe, be respectively equipped with valve body stepping frock and air tank head stepping frock, the sorting table frame near valve body stepping frock rear has frame.
Described first sorting underframe, there are two grooves turned forward from left to right successively: be A shelves underframe and B shelves underframe, described second sorting underframe has two grooves turned forward from left to right successively: be C shelves underframe and D shelves underframe, four underframes are the A shelves of corresponding tested air tank heads, B shelves, C shelves and D shelves 4 kinds of different sizes respectively, before and after each underframe, correspondence arranges a qualified lamp and an indicator lamp respectively, and each indicator lamp side is equipped with a control button.
First, second air tank head that described structure is identical chooses frock automatically, includes crossbeam, screw mandrel, cylinder, gas pawl, motor, Gu plate, and two fixed bars and two supporting seats; The two ends of crossbeam are supported on above the bottom portion of groove of sorting underframe by two, left and right supporting seat respectively, and motor is fixed on one end of crossbeam, and one end of screw mandrel is connected with the output shaft of motor, and the other end of screw mandrel is connected with solid plate screw thread through in the middle part of solid plate; Gu the two ends up and down of plate are connected with two fixed bars respectively, the two ends, left and right of two fixed bars are welded on crossbeam respectively; Cylinder is fixed on Gu Banshang, and the cylinder rod of cylinder is connected with gas pawl down.
Described air tank head stepping frock, comprises the first digital dial gauge, air tank head measuring stick, air tank head apolegamy seat, the first gauge stand and the first bearing; The hole that first digital dial gauge matches seat one end with air tank head is connected, and another stomidium of air tank head apolegamy seat is connected with air tank head measuring stick; One end of first gauge stand is connected with the first digital dial gauge, and the other end of the first gauge stand is connected with the top of the first bearing, and the first rest base has fixing threaded hole.
Described valve body stepping frock, comprises the second digital dial gauge, valve body measuring stick, joins valve positioning seat, the second gauge stand, the second bearing; Second digital dial gauge is connected with the hole of joining valve positioning seat one end, joins another stomidium of valve positioning seat and is connected with valve body measuring stick; One end of second gauge stand is connected with the second digital dial gauge, and the other end of the second gauge stand is connected with the top of the second bearing, and the second rest base has fixing threaded hole.
Described sorting table frame, comprises lampshade, top board, cant board, PC, panel, pedestal, Key board drawer, electric controlled door, main frame chamber door, universal wheel and leg; Pedestal is connected with the cant board of top board by surrounding, lampshade is arranged on top board, panel is provided with above pedestal, PC placed by panel, and lower panels is sorting table frame, is pedestal below sorting table frame, pedestal left part is provided with electric controlled door, be provided with Key board drawer above pedestal right part, below is provided with main frame chamber door, is provided with leg and universal wheel bottom sorting table frame.
Compared with prior art, the beneficial effect had is the utility model:
1, solve the low shortcoming of automaticity of current valve body, the apolegamy of air tank head stepping, whole-process automatic measurement stepping, monitors in real time, substantially increases production efficiency.
2, adopt electric control gear automatically to record measured value and automatic stepping, test result is accurate, avoids manual measurement precision lower, easily produces the shortcoming of error.
3, adopt duty and the test parameter of equipment record each time, staff only needs the operation interface simply controlling PC, time saving and energy saving, greatly saves production cost.
Accompanying drawing explanation
Fig. 1 is overall structure front view of the present utility model.
Fig. 2 is the top view after Fig. 1 removes panel.
Fig. 3 is the left view of the utility model sorting underframe.
Fig. 4 is the front view that the utility model air tank head chooses frock automatically.
Fig. 5 is the front view of the utility model air tank head stepping frock.
Fig. 6 is the left view of Fig. 5.
Fig. 7 is the front view of the utility model valve body stepping frock.
Fig. 8 is the left view of Fig. 7.
Fig. 9 is the sectional view of the utility model air tank head apolegamy seat.
Figure 10 is the front view of the utility model air tank head measuring stick.
Figure 11 is the sectional view that the utility model joins valve positioning seat.
Figure 12 is the sectional view of the utility model valve body measuring stick.
Figure 13 is the front view of gauge stand in the utility model two stepping frocks.
Figure 14 is the top view of Figure 13.
In figure: 1, PC, 2, embedded handle, 3, qualified lamp, 4, hex nut, 5, door lock, 6, universal wheel, 7, pedestal, 8, lampshade, 9, cant board, 10, panel, 11, sorting underframe, 12, Key board drawer, 13, electric controlled door, 14, main frame chamber door, 15, support plate, 16, leg, 17, top board, 18, valve body stepping frock, 19, air tank head stepping frock, 20, air tank head chooses frock automatically, and 21, indicator lamp, 22, control button, 23, underframe guide rail, 24, A shelves underframe, 25, B shelves underframe, 26, C shelves underframe, 27, D shelves underframe, 28, motor, 29, gas pawl, 30, crossbeam, 31, cylinder, 32, screw mandrel, 33.33 ', fixing threaded hole, 34.34 ', digital dial gauge, 35.35 ', soket head cap screw, 36.36 ', soket head cap screw, 37.37 ', soket head cap screw, 38.38 ', bearing, 39.39 ', gauge stand, 40, join valve positioning seat, 41, valve body measuring stick, 43, air tank head measuring stick, 44, air tank head apolegamy seat, 45, first screw, 46, second screw, 48, 3rd screw, 49, 4th screw, 50, sorting table frame, 53, frame, 54, supporting seat, 55, Gu plate, 56, fixed bar.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is described in further detail.
As shown in Figure 1, Figure 2, Figure 3 shows, the utility model comprises air tank head stepping frock 19, and first, second air tank head that structure is identical chooses frock 20 automatically, valve body stepping frock 18, first, second sorting underframe 11 that structure is identical and sorting table frame 50; First, second sorting underframe 11 is symmetrical arranged on the table-board to right or left both sides of sorting table frame 50, first, second air tank head chooses the top that frock 20 is placed in respective sorting underframe 11 bottom portion of groove respectively automatically, both sides before and after the table top being positioned at the sorting table frame 50 between first, second sorting underframe 11, be respectively equipped with valve body stepping frock 18 and air tank head stepping frock 19, the sorting table frame 50 near valve body stepping frock 18 rear has frame 53.
As shown in Figure 2 and Figure 3, described first sorting underframe 11 has two grooves turned forward from left to right successively: be A shelves underframe 24 and B shelves underframe 25, described second sorting underframe 11 has two grooves turned forward from left to right successively: be C shelves underframe 26 and D shelves underframe 27, four underframes are the A shelves of corresponding tested air tank heads, B shelves, C shelves and D shelves 4 kinds of different sizes respectively, before and after each underframe, correspondence arranges a qualified lamp 3 and an indicator lamp 21 respectively, and each indicator lamp side is equipped with a control button 22.When air tank head enters the inclined groove of sorting underframe 11 correspondence, move to bottom underframe along underframe guide rail 23, now the qualified lamp 3 of this underframe 11 is bright, if press control button 22, shows the stepping situation of this air tank head known.After valve body is by valve body stepping frock 18 stepping, on sorting underframe 11 corresponding specification underframe 11 on indicator lamp 21 bright, point out and institute's side valve body matched with corresponding air tank head.
As Figure 1 and Figure 4, first, second air tank head that described structure is identical chooses frock 20 automatically, includes crossbeam 30, screw mandrel 32, cylinder 31, gas pawl 29, motor 28, Gu plate 55, two fixed bars 56, and frame 53 and two supporting seats 54; The two ends of crossbeam 30 are supported on above the bottom portion of groove of sorting underframe 11 by two, left and right supporting seat 54 respectively, motor 28 is fixed on one end of crossbeam 30, one end of screw mandrel 32 is connected with the output shaft of motor 28, and the other end of screw mandrel 32 is connected with solid plate 55 screw thread through in the middle part of solid plate 55; Gu the two ends up and down of plate 55 are connected with two fixed bars 56 respectively, the two ends, left and right of two fixed bars 56 are welded on crossbeam 30 respectively; Cylinder 31 is fixed on solid plate 55, and the cylinder rod of cylinder 31 is connected with gas pawl 29 down.
When entering corresponding sorting underframe 11 after air tank head stepping, valve body is by after valve body stepping frock 18 stepping, motor 28 controls screw mandrel 32 and is with dynamic air cylinder 31 to do linear reciprocating motion, meanwhile, cylinder 31 carries out vertical up-or-down movement by piston action band pawl 29 of taking offence, when above gas pawl 29 moves to the sorting underframe 11 of corresponding specification, gas pawl 29 clamps air tank head, automatically unclamp when moving to above frame 53, air tank head enters in frame 53, thus matches with valve body.The corresponding air tank head of A shelves underframe 24, B shelves underframe 25 chooses frock 20, C shelves underframe 26 automatically, the corresponding air tank head of D shelves underframe 27 chooses frock 20 automatically.
As shown in Fig. 5, Fig. 6, Fig. 9, Figure 11, Figure 13, Figure 14, described air tank head stepping frock 19, comprises the first digital dial gauge 34, air tank head measuring stick 43, air tank head apolegamy seat 44, first gauge stand 39 and the first bearing 38; First digital dial gauge 34 and air tank head match hole first soket head cap screw 35 of seat 44 one end, another stomidium of air tank head apolegamy seat 44 is connected with air tank head measuring stick 43, and the first digital dial gauge 34, air tank head apolegamy seat 44, air tank head measuring stick 43 are connected and fixed connection by the first soket head cap screw 35 at the second screw 46; One end of first gauge stand 39 is fixedly connected with at the 4th screw 49 place with the first digital dial gauge 34 first soket head cap screw 36, the other end of the first gauge stand 39 is fixedly connected with at the 3rd screw 48 place with the top of the first bearing 38 the 3rd soket head cap screw 37, has four fixing threaded holes 33 bottom the first bearing 38.Air tank head measuring stick 43 for measuring air tank head size, the first digital dial gauge 34 display measurement value.
As shown in Fig. 7, Fig. 8, Figure 11, Figure 12, Figure 13, Figure 14, described valve body stepping frock 18 comprises the second digital dial gauge 34 ', valve body measuring stick 41, joins valve positioning seat 40, second gauge stand 39 ', the second bearing 38 '; Second digital dial gauge 34 ' with join the hole of valve positioning seat 40 one end with being connected, join another stomidium of valve positioning seat 40 to be connected with valve body measuring stick 41, the second digital dial gauge 34 ', join valve positioning seat 40, valve body measuring stick 41 is fixedly connected with at the first screw 45 by the second soket head cap screw 35 '; One end of second gauge stand 39 ' is fixedly connected with at the 4th screw 49 place with the second digital dial gauge 34 ' the first soket head cap screw 36 ', the other end of the second gauge stand 39 ' is fixedly connected with at the 3rd screw 48 place with the top of the second bearing 38 ' the 4th soket head cap screw 37 ', and fixing threaded hole 33 ' is arranged at the second bearing 38 ' bottom.Valve body measuring stick 41 for measuring body size, the second digital dial gauge 34 ' display measurement value.
As shown in Figure 1, described sorting table frame 50, comprises lampshade 8, top board 17, cant board 9, PC 1, panel 10, pedestal 7, Key board drawer 12, electric controlled door 13, main frame chamber door 14, support plate 15, universal wheel 6 and leg 16, pedestal 7 is connected with the cant board 9 of top board 17 by surrounding, lampshade 8 is arranged on top board 17, panel 10 is provided with above pedestal 7, panel 10 is placed PC 1, it is sorting table frame 50 below panel 10, it is pedestal 7 below sorting table frame 50, pedestal 7 left part is provided with electric controlled door 13, Key board drawer 12 is provided with above pedestal 7 right part, Key board drawer 12 is equipped with embedded handle 2, below is provided with main frame chamber door 14, electric controlled door 13 and main frame chamber door 14 are equipped with door lock 5 respectively, four legs 16 are installed bottom sorting table frame 50, height is adjusted respectively by hex nut 4, respectively by support plate 15, four universal wheels 6 are installed bottom sorting table frame 50.
Wherein, air tank head, valve body are exported by vibratory sieve respectively, enter feed arrangement by rectilinear orbit, enter air tank head stepping frock 19 respectively by feed arrangement, valve body stepping frock 18.
When each valve body, air tank head complete measurement, stepping, the number of meeting real time record air tank head, valve body, current air tank head/body size, specification and detection time, device duty etc.
Digital dial gauge model is three rich digital display meter 543-251B, and PC is for grinding magnificent industrial computer.
The implementation process of the utility model device is as follows:
When utilizing the utility model to carry out the apolegamy of measurement stepping to valve body and air tank head, first power to device, turn on the power switch, open valve body stepping frock 18 respectively, digital dial gauge 34.34 ' in air tank head stepping frock valve body 19, by calibrated bolck zeroising, then start to enter measurement process of separation: 1, air tank head measures stepping: air tank head is exported by vibratory sieve, feed arrangement is entered by rectilinear orbit, be transported to air tank head measuring stick 43 place to measure, measuring-signal is sent to PC 1 by the first digital dial gauge 34 by 232 interfaces of PC 1 and carries out pre-value judgement, then, indicator lamp 21 on the corresponding sorting underframe 11 connected by the PCL1730 industry control card of PC 1 is bright, now air tank head is put into corresponding underframe, air tank head moves to bottom underframe along underframe guide rail 23, if press control button 22, show the stepping situation of this air tank head known, 2, valve body measures stepping: valve body is exported by vibratory sieve, feed arrangement is entered by rectilinear orbit, be transported to valve body measuring stick 41 place to measure, measuring-signal is sent to PC 1 by the second digital dial gauge 34 ' by 232 interfaces of PC 1 and carries out pre-value judgement, then, qualified lamp 3 on the corresponding sorting underframe 11 connected by the PCL1730 industry control card of PC 1 is bright, points out and is matched with corresponding air tank head by institute's side valve body, 3, air tank head is chosen automatically: now the PCL1711 industry control card output signal control motor 28 of PC 1 operates, motor 28 controls screw mandrel 32 and does reciprocating linear motion, meanwhile, the solenoid control cylinder 31 that PCL1711 industry control card connects moves up and down, when above gas pawl 29 moves to corresponding underframe, gas pawl 29 unclamps, clamping air tank head, be transported to above frame 53 with cylinder 31, screw mandrel 32 afterwards, now gas pawl 29 unclamps, air tank head falls into frame 53, matches with institute side valve body.In whole test process, the operation screen on PC 1 shows the number of surveyed air tank head, valve body in real time, the size of current air tank head, valve body, specification and detection time and the content such as whether device duty normal.
Above-mentioned detailed description of the invention is used for explaining and the utility model is described; instead of the utility model is limited; in the protection domain of spirit of the present utility model and claim, any amendment make the utility model and change, all fall into protection domain of the present utility model.
Claims (6)
1.
oneplant air-conditioner throttling valve sorting assembling device, it is characterized in that: comprise air tank head stepping frock (19), first, second air tank head that structure is identical chooses frock automatically, valve body stepping frock (18), first, second sorting underframe that structure is identical and sorting table frame (50); First, second sorting underframe is symmetrical arranged on the table-board to right or left both sides of sorting table frame (50), first, second air tank head chooses the top that frock is placed in respective sorting underframe bottom portion of groove respectively automatically, both sides before and after the table top being positioned at the sorting table frame (50) between first, second sorting underframe, be respectively equipped with valve body stepping frock (18) and air tank head stepping frock (19), the sorting table frame (50) near valve body stepping frock (18) rear has frame (53).
2. a kind of air-conditioner throttling valve sorting assembling device according to claim 1, it is characterized in that: described first sorting underframe (11), there are two grooves turned forward from left to right successively: be A shelves underframe (24) and B shelves underframe (25), described second sorting underframe (11) has two grooves turned forward from left to right successively: be C shelves underframe (26) and D shelves underframe (27), the A shelves of four corresponding tested air tank heads of underframe difference, B shelves, C shelves and D shelves 4 kinds of different sizes, before and after each underframe, correspondence arranges a qualified lamp and an indicator lamp respectively, each indicator lamp side is equipped with a control button.
3. a kind of air-conditioner throttling valve sorting assembling device according to claim 1, it is characterized in that: first, second air tank head that described structure is identical chooses frock automatically, include crossbeam (30), screw mandrel (32), cylinder (31), gas pawl (29), motor (28), Gu plate (55), two fixed bars and two supporting seats; The two ends of crossbeam (30) are supported on above the bottom portion of groove of sorting underframe by two, left and right supporting seat respectively, motor (28) is fixed on one end of crossbeam (30), one end of screw mandrel (32) is connected with the output shaft of motor (28), and the other end of screw mandrel (32) is connected with solid plate (55) screw thread through solid plate (55) middle part; Gu the two ends up and down of plate (55) are connected with two fixed bars respectively, the two ends, left and right of two fixed bars are welded on crossbeam (30) respectively; Cylinder (31) is fixed on solid plate (55), and the cylinder rod of cylinder (31) is connected with gas pawl (29) down.
4. a kind of air-conditioner throttling valve sorting assembling device according to claim 1, it is characterized in that: described air tank head stepping frock (19), comprise the first digital dial gauge (34), air tank head measuring stick (43), air tank head apolegamy seat (44), the first gauge stand (39) and the first bearing (38); The hole that first digital dial gauge (34) and air tank head match seat (44) one end is connected, and air tank head apolegamy seat (44) another stomidium is connected with air tank head measuring stick (43); One end of first gauge stand (39) is connected with the first digital dial gauge (34), and the other end of the first gauge stand (39) is connected with the top of the first bearing (38), and fixing threaded hole (33) is arranged at the first bearing (38) bottom.
5. a kind of air-conditioner throttling valve sorting assembling device according to claim 1, it is characterized in that: described valve body stepping frock (18), comprise the second digital dial gauge (34 '), valve body measuring stick (41), join valve positioning seat (40), second gauge stand (39 '), the second bearing (38 '); Second digital dial gauge (34 ') is connected with the hole of joining valve positioning seat (40) one end, joins valve positioning seat (40) another stomidium and is connected with valve body measuring stick (41); One end of second gauge stand (39 ') is connected with the second digital dial gauge (34 '), and the other end of the second gauge stand (39 ') is connected with the top of the second bearing (38 '), and fixing threaded hole (33 ') is arranged at the second bearing (38 ') bottom.
6. a kind of air-conditioner throttling valve sorting assembling device according to claim 1, it is characterized in that: described sorting table frame (50), comprises lampshade (8), top board (17), cant board (9), PC (1), panel (10), pedestal (7), Key board drawer (12), electric controlled door (13), main frame chamber door (14), universal wheel (6) and leg (16), pedestal (7) is connected with the cant board (9) of top board (17) by surrounding, lampshade (8) is arranged on top board (17), pedestal (7) top is provided with panel (10), panel (10) is placed PC (1), panel (10) below is sorting table frame (50), sorting table frame (50) below is pedestal (7), pedestal (7) left part is provided with electric controlled door (13), Key board drawer (12) is provided with above pedestal (7) right part, below is provided with main frame chamber door (14), sorting table frame (50) bottom is provided with leg (16) and universal wheel (6).
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CN201420549957.7U CN204170974U (en) | 2014-09-24 | 2014-09-24 | A kind of air-conditioner throttling valve sorting assembling device |
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CN201420549957.7U CN204170974U (en) | 2014-09-24 | 2014-09-24 | A kind of air-conditioner throttling valve sorting assembling device |
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CN201420549957.7U Withdrawn - After Issue CN204170974U (en) | 2014-09-24 | 2014-09-24 | A kind of air-conditioner throttling valve sorting assembling device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104307762A (en) * | 2014-09-24 | 2015-01-28 | 中国计量学院 | Air conditioner throttle valve sorting assembly device |
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2014
- 2014-09-24 CN CN201420549957.7U patent/CN204170974U/en not_active Withdrawn - After Issue
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104307762A (en) * | 2014-09-24 | 2015-01-28 | 中国计量学院 | Air conditioner throttle valve sorting assembly device |
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AV01 | Patent right actively abandoned |
Granted publication date: 20150225 Effective date of abandoning: 20160914 |
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C25 | Abandonment of patent right or utility model to avoid double patenting |