CN204160685U - A kind of cast polyurethane foaming production line - Google Patents
A kind of cast polyurethane foaming production line Download PDFInfo
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- CN204160685U CN204160685U CN201420526297.0U CN201420526297U CN204160685U CN 204160685 U CN204160685 U CN 204160685U CN 201420526297 U CN201420526297 U CN 201420526297U CN 204160685 U CN204160685 U CN 204160685U
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Abstract
The utility model discloses a kind of cast polyurethane foaming production line.Comprising chain drive, baking oven, casting machine, robot, multiple mould and mould chassis, electric controller; Described chain drive is provided with baking oven, and chain drive driven mold chassis operates, and mould is arranged on mould trolley, and robot arm connects the material pipe of casting machine, is positioned at above mould and carries out material cast; Encoded servo device is driven by the synchronization chain be arranged in chain drive, and chassis quantity and number of molds adopt inductive proximity sensor to differentiate; Control device is connected with sensor, by communication module and bus, coordinates casting machine, robot, chain drive work.The cast polyurethane foaming production line that the utility model provides can carry out track cast according to shape of product, improves the quality of products to greatest extent, reduces wastage of material, decreasing pollution, thus significantly can reduce production cost.
Description
Technical field
The utility model relates to a kind of cast polyurethane foaming production line.
Background technology
A kind of cast polyurethane foaming production line of poly-ammonia conventional at present is mainly divided into two kinds: one is hand dropping foaming, and another kind is continuous pouring foaming.
In small business, hand dropping foaming is occupied an leading position, its main feature is that equipment maintenance cost is low, cast gimmick flexibly, cast track can be selected according to the custom of the shape of product, size and operating personnel; Its shortcoming is that production efficiency is low, the quality of product unstable, and owing to containing harmful substance in urethane raw, easily causes the actual bodily harm of operating personnel.
The mode of continuous pouring foaming mainly adopts pouring foaming production line to pour into a mould mould, and be characterized in that production efficiency is high, the steady quality of cast product, therefore, some medium-and-large-sized enterprises adopt in this way usually.At existing continuous cast polyurethane production line, mainly comprise chain drive, heating and thermal insulation baking oven, running gate system, cast X/Y TRAJECTORY CONTROL, multiple mould and mould and chassis, electrically main control cabinet, casting machine switch board are installed; Wherein encoded servo device is driven by the synchronization chain be arranged in chain drive, and chassis quantity and number of molds adopt inductive proximity sensor to differentiate; Link chain mechanism runs continuously, and driven mold chassis and mould run continuously, and the mechanism of cast polyurethane raw material carries out X/Y direction by servomotor and carries out skew operation, is poured into a mould by code device signal and the mould synchronous operation being in below.
There is following point in this existing cast polyurethane production line: can only carry out die casting in a mode for cast, material is undertaken being full of mould by self mobility, product for circular, semicircle and other special shapes carries out pouring into a mould and just there is material and can not be full of mould, cause unstable product quality, foam uneven shortcoming.Will cause the waste of urethane raw like this, and the loss of equipment is also large.Solid waste discharge can be reduced, reduce environmental pollution.
Utility model content
In order to overcome above-mentioned the deficiencies in the prior art, it is high that the utility model provides a kind of automaticity, and various difformity product, constant product quality and production efficiency is high can be produced, effectively can reduce the waste of urethane raw, solid waste discharge can be reduced, reduce the cast polyurethane foaming production line of environmental pollution.
The technical scheme that the utility model adopts is: described cast polyurethane foaming production line comprises chain drive, baking oven, casting machine, pouring robot, multiple mould and mould chassis, master controller, robot controller, casting machine controller; Baking oven is located at above chain drive; Chain drive is provided with baking oven, and chain drive driven mold chassis operates, and multiple mould is arranged on mould trolley; The manipulator of pouring robot connects the polyurethane materials pipeline of casting machine, is arranged on above multiple mould and carries out material cast; Wherein encoded servo device is by the chain-driving be arranged in chain drive, and mould chassis quantity and number of molds adopt inductance type transducer to differentiate; Master controller is connected with sensor, by communication module and bus, coordinates casting machine, robot, chain drive work.
Chain is run continuously by driven by motor; The main body of pouring robot is positioned at the outside, side of chain drive, and the cast parts on it extend to the top in the middle part of chain drive; Multiple mould chassis installs various mould, and along with chain drive runs, encoded servo device is transferred to master controller the position signalling of mold movement, and robot carries out various die casting according to the track program preset.
Master controller is responsible for sensor signal and control instruction, the process of data and transmission;
The mould that heating controller is whole production line provides the temperature required for technological requirement, controls blower fan and heating rod by temperature sensor, keeps the temperature constant of baking oven at design temperature.
The speed data that chain controller sets through inductance type transducer and master controller, speeds control is carried out to chain motor, reductor drives chain drive to rotate, pass through below the cast parts making chain and be arranged on chain the mould on mould chassis to drive through robot, complete the motion of mould.
Cast controller controls material pressure stability in the duct by pressure sensor signal, and cast parts are connected with robot mechanical arm with polyurethane materials pipeline, the data sent according to master controller and order, completes product cast.
Robot controller is connected by bus with master controller, realize data sharing, the parameter of the position signalling sent according to encoded servo device and master controller setting and control instruction are in safe fence, can carry out justifying according to mold shape, the cast action of semicircle and other special shapes, material is cast in mold cavity inside uniformly, completes the operation of cast track.
Compared with prior art, the beneficial effects of the utility model are: it is high that the utility model provides a kind of automaticity, and various difformity product, constant product quality and production efficiency is high can be produced, effectively can reduce the waste of urethane raw, solid waste discharge can be reduced, reduce environmental pollution.
Accompanying drawing explanation
Fig. 1 is the top view of the cast polyurethane foaming production line according to the utility model embodiment;
Fig. 2 is the profile in the A-A direction of cast polyurethane foaming production line according to the utility model embodiment.
Fig. 3 is the profile in the B-B direction of cast polyurethane foaming production line according to the utility model embodiment.
Fig. 4 is the profile in the C-C direction of cast polyurethane foaming production line according to the utility model embodiment.
Fig. 5 forms block diagram according to the control device of the cast polyurethane foaming production line of the utility model embodiment.
Wherein: 1 is mould chassis; 2 is mould; 3 is chain; 4 is inductance type transducer; 5 is pouring robot; 6 is casting machine; 7 is chain drive; 8 is blower fan; 9 is heating rod; 10 is encoded servo device; 11 is chain motor; 12 is reductor; 13 is chain regulating mechanism; 15 is safe fence; 16 is cast parts; 17 is material pipe; 18 is baking oven; 19 is master controller; 20 is robot controller; 21 is casting machine controller; 22 is heating controller; 23 is pressure sensor; 24 is temperature sensor; 25 is chain controller.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, set forth the utility model further.These embodiments are interpreted as only being not used in restriction protection domain of the present utility model for illustration of the utility model.After the content of having read the utility model record, those skilled in the art can make various changes or modifications the utility model, and these equivalence changes and modification fall into the utility model claim limited range equally.
As shown in Figure 1, Figure 2, Figure 3, Figure 4, the cast polyurethane foaming production line that the utility model preferred embodiment provides, comprises chain drive 7, baking oven 18, casting machine 6, pouring robot 5, multiple mould 2 and mould chassis 1, master controller 19, robot controller 20, casting machine controller 21, heating controller 22, pressure sensor 23; Baking oven 18 is located at above chain drive 7; Chain drive 7 is provided with baking oven 18, chain drive 7 driven mold chassis 1 operates, and multiple mould 2 is arranged on mould trolley; The manipulator of pouring robot 6 connects the polyurethane materials pipeline 17 of casting machine 6, is arranged on above multiple mould 2 and carries out material cast; Wherein encoded servo device 10 is driven by the chain 3 be arranged in chain drive, and chassis quantity and number of molds adopt inductive proximity sensor 4 to differentiate; Master controller 19 is connected with sensor, by communication module and bus, coordinates casting machine 6, pouring robot 5, the work of chain 3 transmission mechanism.
As shown in Figure 5, described control device comprises master controller 19, heating controller 22, chain controller 25, casting machine controller 21, robot controller 20, temperature sensor 24, inductance type transducer 4, pressure sensor 23 and encoded servo device 10; Wherein:
Master controller 19 is responsible for sensor signal and control instruction, the process of data and transmission;
The mould 2 that heating controller 22 is whole production line provides the temperature required for technological requirement, controls blower fan 8 and heating rod 9 by temperature sensor 24, keeps the temperature constant of baking oven 18 at design temperature.
The speed data that chain controller 25 sets through inductance type transducer 4 and master controller 19, speeds control is carried out to chain motor 11, reductor 12 drives chain drive 7 to rotate, chain 3 is passed through with the mould 2 on the mould chassis 1 be arranged on chain below pouring robot 5, completes the motion of mould 2.
Cast controller 21 controls material pressure stability in material pipe 17 by pressure sensor 23 signal, and cast parts 16 and polyurethane materials pipeline 17 are connected with robot 5 manipulator, according to data and the order of master controller 19 transmission, complete product and pour into a mould.
Robot controller 20 is connected by bus with master controller 19, realizes data sharing, and the parameter that the position signalling sent according to encoded servo device 10 and master controller 19 set and control instruction, in safe fence 15, complete the operation of cast track.
When the cast polyurethane foaming production line needing to utilize the utility model to provide starts to produce, first on mould chassis 1, install the mould 2 needing to produce, open heating controller 22, make blower fan 8 and heating rod 9 start, under the control of temperature sensor 24, to heat mould 2.The screen of master controller 19 arranges the parameters such as product running orbit, robot 5 program, product casting quality, mould 2 position dimension.Open chain controller 25, chain 3 runs, chain motor 11 operates through reduction box 12, chain drive 7 is driven to operate, can by the degree of tightness of chain regulating mechanism 13 adjusting chain, the synchronous rotation of encoded servo device 10 and the inductance type transducer 4 of driving is transferred to master controller 19 mould 2 position signalling.After mold temperature reaches design temperature, urethane raw is added in casting machine 6, open casting machine controller 21, control to be arranged on the cast parts 16 on pouring robot 5 arm and the raw material in material pipe 17 by pressure sensor 23 to stablize, encoded servo device 10 and inductance type transducer 4 transmit the die location signal come makes master controller 19 send instruction, pouring robot 5 runs according to setting track at the cast parts 16 of robot controller 20 and casting machine controller 21 in safe fence 15, urethane raw cast in a mold, product cast is completed.Continuous repetition said process completes the mould of whole production line.
Claims (1)
1. a cast polyurethane foaming production line, it is characterized in that: described cast polyurethane foaming production line comprises chain drive (7), baking oven (18), casting machine (6), pouring robot (5), multiple mould (2), mould chassis (1) and master controller (19), baking oven (18) is located at chain drive (7) top; Chain drive (7) is provided with baking oven (18), and chain drive (7) driven mold chassis (1) operates, and multiple mould (2) is arranged on mould trolley; The manipulator of pouring robot (6) connects the polyurethane materials pipeline (17) of casting machine (6), is arranged on multiple mould (2) top and carries out material cast; Master controller (19) is connected with heating controller (22), chain controller (25), casting machine controller (21), robot controller (20), temperature sensor (24), inductance type transducer (4), pressure sensor (23) and encoded servo device (10) respectively by bus, encoded servo device (10) is driven by the chain (3) be arranged in chain drive (7), and mould chassis quantity and number of molds are differentiated by inductance type transducer (4); Master controller (19), by communication module and bus, coordinates the work of casting machine (6), pouring robot (5) and chain drive (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420526297.0U CN204160685U (en) | 2014-09-12 | 2014-09-12 | A kind of cast polyurethane foaming production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420526297.0U CN204160685U (en) | 2014-09-12 | 2014-09-12 | A kind of cast polyurethane foaming production line |
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| Publication Number | Publication Date |
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| CN204160685U true CN204160685U (en) | 2015-02-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420526297.0U Active CN204160685U (en) | 2014-09-12 | 2014-09-12 | A kind of cast polyurethane foaming production line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108145898A (en) * | 2018-02-07 | 2018-06-12 | 济南德恩机械设备有限公司 | Aluminium section bar cavity filling-foam equipment |
| CN110918952A (en) * | 2019-12-11 | 2020-03-27 | 上海发那科机器人有限公司 | Pouring device is tracked to robot |
| CN111168914A (en) * | 2019-12-11 | 2020-05-19 | 福州联泓交通器材有限公司 | Automobile seat foam-combining production line and production process |
| CN113001152A (en) * | 2019-12-18 | 2021-06-22 | 王鼎瑞 | Assembly module, assembly equipment and application method of assembly module |
-
2014
- 2014-09-12 CN CN201420526297.0U patent/CN204160685U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108145898A (en) * | 2018-02-07 | 2018-06-12 | 济南德恩机械设备有限公司 | Aluminium section bar cavity filling-foam equipment |
| CN110918952A (en) * | 2019-12-11 | 2020-03-27 | 上海发那科机器人有限公司 | Pouring device is tracked to robot |
| CN111168914A (en) * | 2019-12-11 | 2020-05-19 | 福州联泓交通器材有限公司 | Automobile seat foam-combining production line and production process |
| CN113001152A (en) * | 2019-12-18 | 2021-06-22 | 王鼎瑞 | Assembly module, assembly equipment and application method of assembly module |
| CN113001152B (en) * | 2019-12-18 | 2023-08-22 | 王鼎瑞 | Assembly module, assembly device and application method of assembly module |
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