CN204159819U - A kind of equipment and system manufacturing metallic article - Google Patents
A kind of equipment and system manufacturing metallic article Download PDFInfo
- Publication number
- CN204159819U CN204159819U CN201420582733.6U CN201420582733U CN204159819U CN 204159819 U CN204159819 U CN 204159819U CN 201420582733 U CN201420582733 U CN 201420582733U CN 204159819 U CN204159819 U CN 204159819U
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- equipment
- molten metal
- metallic article
- fusible material
- liquid
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Abstract
The utility model relates to a kind of equipment and the system that manufacture metallic article, this equipment comprises: 3D printing equipment, grouting device, shaping melting appartus, metal molten device, molten metal injection device, mobile positioning mechanism and amount of liquid detector, the metallic article model fusible material that first will manufacture prints, form fusible material formpiston, meanwhile print fusible material former in fusible material formpiston periphery; Exotic material slip is injected in cavity between fusible material formpiston and fusible material former; After making the fusible material fusing simultaneously of exotic material slip drying and moulding, form exotic material former; In exotic material former, inject molten metal liquid, after molten metal cooling, form the model of metallic article.Adopt the utility model equipment to achieve the production automation of arbitrary shape metallic article, production precision is high, produce and equipment cost low.
Description
Technical field
The utility model belongs to manufacturing technology field, is specifically related to a kind of equipment and the system that manufacture metallic article.
Background technology
At industry manufacture field many employing 3D laser printing technologies now.With 3D laser printing metal, adopt powdery metal, piled up by high power laser light/electron-beam sintering, the mode successively printed carrys out constructed object more.There is following defect in this mode:
1) owing to adopting the mode successively printed, print speed is slow;
2) there is microscopic void in metal dust in sintering process, and filling rate is low, and the extrudate density printed is low, intensity difference, damages the mechanical performance of metal product;
3) metal is easily oxidized in sinter molding process;
4) printer arrangement is complicated, expensive.
These have had a strong impact on metal 3D and have printed the utilization of production technology and popularize.
Utility model content
For the defect of prior art, the purpose of this utility model is to provide a kind of equipment and system of manufacture metallic article completely newly.The utility model abandon completely traditional metal powder sintered-successively printing technique, product strength is high, cost is low.
The manufacturing equipment of the metallic article that the utility model provides, the metallic article model fusible material that this equipment is used for first will manufacturing prints, and forms fusible material formpiston, meanwhile prints fusible material former in fusible material formpiston periphery; Exotic material slip is injected in cavity between fusible material formpiston and fusible material former; After making the fusible material fusing simultaneously of exotic material slip drying and moulding, form exotic material former; In exotic material former, inject molten metal liquid, after molten metal cooling, form the model of metallic article.This manufacturing equipment comprises frame 1 and the 3D printing equipment for printing fusible material model, and described 3D printing equipment comprises hoistable platform 3, and hoistable platform 3 can move up and down location, and this manufacturing equipment also comprises:
Grouting device, for injecting the cavity between fusible material formpiston and fusible material formpiston by exotic material slip;
Shaping melting appartus, makes fusible material melt for making exotic material slip drying and moulding simultaneously;
Metal molten device, for deposite metal;
Molten metal injection device, for injecting exotic material former by molten metal liquid;
Mobile positioning mechanism, for locating the outlet of exotic material slip or molten metal liquid, accurately to inject relevant position with the opening of described fusible material former or exotic material former respectively; With
Amount of liquid detector, for the amount of the exotic material slip and molten metal liquid that detect injection;
Fusible material model, exotic material model and metallic article model are all formed on hoistable platform 3.
The utility model have employed with traditional metal powder sintered-successively print diverse thinking, first produce fusible material model, regeneration exotic material former, melts by fusible material, finally in exotic material former, inject molten metal, remove exotic material former.The utility model tool has the following advantages specifically:
1) adopt the utility model equipment and method to achieve the automated production of arbitrary shape metallic article, and production efficiency is high, this equipment still can print the fusible material goods such as plastics;
2) adopt mobile positioning mechanism and amount of liquid detector, production precision is high;
3) mode adopting metal molten to inject, not easily oxidized, filling rate is high, and the product strength printed is unaffected;
4) can use common metal material, do not need to make metal dust, production cost is low, and do not need high laser sintered of price, equipment cost is low simultaneously.
Accompanying drawing explanation
Accompanying drawing 1 is the utility model detailed description of the invention Facad structure schematic diagram.
Accompanying drawing 2 is Fig. 2 structure schematic diagram.
Accompanying drawing 3 is Fig. 1 Z-Z direction view.
Accompanying drawing 4 is the partial view of another detailed description of the invention of the utility model.
Accompanying drawing 5 is the fusible material model that step 1 3D prints.
Accompanying drawing 6 is the exotic material model of step 3.
The preferred embodiment of accompanying drawing 7 for utilizing electromagnetic induction coil to heat.
In figure: frame 1, first moves horizontally detent mechanism 2, hoistable platform 3, second moves horizontally detent mechanism 4, refrigerating gas nozzle 5, fluid reservoir 6, thermal insulation board 7, high-temperature gas nozzle 8, gas outlet 9, support bar 10, elevating bracket 11, extruding conveying roller 12, transfer tube 13, electromagnetic induction heating coil 14, screw mandrel 15, upright guide rail 16, metal smelting-furnace 17, molten metal thermal insulation stove 18, molten metal outlet 19, fire-resistant platform 20, sliding seat 41, front and back guide post 401, left and right holder 402, guide rods 403, fusible material formpiston A, fusible material former B, exotic material cavity C, inject the opening D of exotic material, molten metal inlet sprue E, fusible material outlet sprue F, exotic material mould C ', inject the opening E ' of metal, fusible material melt flow outlet F '.
Detailed description of the invention
As shown in Figure 1, the equipment that the utility model manufactures metallic article comprises frame 1 and the 3D printing equipment for printing fusible material model, this manufacturing equipment also comprises: grouting device, for exotic material slip being injected the cavity between fusible material formpiston and fusible material formpiston; Shaping melting appartus, makes fusible material melt for making exotic material slip drying and moulding simultaneously; Metal molten device, for deposite metal; Molten metal injection device, for injecting exotic material former by molten metal liquid; Mobile positioning mechanism, for locating the outlet of exotic material slip or molten metal liquid, accurately to inject relevant position with the opening of described fusible material former or exotic material former respectively; With amount of liquid detector, for the amount of the exotic material slip and molten metal liquid that detect injection.
The utility model can carry out repacking and realize on existing 3D printer basis.3D printing equipment adopts elevating mechanism and hoistable platform 3 running fix in the vertical direction.Elevating mechanism comprises Z axis moving assembly and lifting driven unit.As Fig. 2, Z axis moving assembly comprises upright guide rail 16 and screw mandrel 15.Lifting driven unit is Z axis motor.Hoistable platform 3 and two upright guide rails 16 be located in frame 1 are slidably connected, and hoistable platform 3 is connected with the screw mandrel 15 be located in frame 1, and screw mandrel 15 lower end is connected with the rotating shaft of the Z axis motor be located in frame 1, for the lifting of hoistable platform 3.
3D printing equipment moves horizontally detent mechanism 2 by first and moves in the horizontal direction location.First moves horizontally detent mechanism 2 can adopt prior art (not indicating in detail at accompanying drawing), which is provided with sliding seat and printhead, printhead is provided with fusible material (as thermoplastic or ultraviolet photo-curing resin) extrusion device and extruding motor, extrusion device is connected with fusible material storage tank, and extrusion device is provided with shower nozzle.Existing control method is adopted to carry out the printing of fusible material.
Grouting device comprises fluid reservoir 6 for storing exotic material slip and catheter.Grouting device is provided with liquid transporting apparatus (comprising transfusion motor), and the fluid reservoir 6 holding exotic material slip is communicated with liquid transporting apparatus by catheter, and liquid transporting apparatus divides into liquid outlet.Fluid reservoir 6 opening can be provided with range sensor, residual liquid quantity in monitoring fluid reservoir 6.
Shaping melting appartus, such as, use heat gun, produces high-temperature gas, frame 1 arranges high-temperature gas nozzle 8.
Metal molten device can adopt multiple heating mode to make metal molten, as electromagnetic induction heating, heating plasma etc.Inert gas protection system can be set in addition, pass into inert gas shielding, better prevent burning.
As one preferred embodiment, as Fig. 1, metal molten device comprises electromagnetic induction heating coil 14.Molten metal injection device comprises support bar 10, elevating bracket 11, extruding conveying roller 12 and transfer tube 13; Support bar 10 is fixed in frame 1, elevating bracket 11 can move up and down along support bar 10, and two extruding conveying rollers 12 are arranged on elevating bracket 11, for extruding transferring metal silk, transfer tube 13 passes electromagnetic induction heating coil 14, for transferring metal silk and molten metal liquid.Preferred, as shown in Figure 7, hoistable platform 3 arranges fire-resistant platform 20, model is placed on fire-resistant platform 20, when injecting molten metal, makes model be in electromagnetic induction heating coil 14 centre position.
As another one preferred embodiment, as Fig. 4, metal molten device comprises metal smelting-furnace 17.Molten metal injection device comprises molten metal thermal insulation stove 18, and it establishes molten metal to export 19.Molten metal flows into molten metal thermal insulation stove 18 from metal smelting-furnace 17, and molten metal exports 19 places can arrange magnetic valve (high temperature spool), controls opening and closing and molten metal flow.
Metal molten device can also adopt Muffle furnace to heat, and can open bottom Muffle furnace, for being sent into by hoistable platform 3.
Mobile positioning mechanism can be set directly on hoistable platform 3, makes hoistable platform 3 can not only Z axis running fix vertically, and can X-axis in the horizontal direction and Y direction running fix.
Mobile positioning mechanism can also be provided separately.Such as, by hoistable platform 3 running fix in the vertical direction, by arrange second move horizontally detent mechanism 4 make grouting device liquid outlet can in the horizontal direction more accurately, running fix more freely.As Fig. 1 and 3, now, the liquid outlet of grouting device is on sliding seat 41, and sliding seat 41 is arranged on second and moves horizontally on detent mechanism 4, and second moves horizontally detent mechanism 4 comprises X-axis moving assembly, Y-axis moving assembly and horizontal drive assembly.
Second moves horizontally detent mechanism 4 can move horizontally detent mechanism 2 and adopt identical structure with first.Be described in detail with a preferred embodiment below.X-axis moving assembly comprises front and back guide post 401 and driving chain.Y-axis moving assembly comprises guide rods 403, left and right holder 402 and left and right driving-belt.Horizontal drive assembly comprises X-axis motor and y-axis motor.
Holder 402 horizontal and vertical movement can be driven by belt and chain drive, left and right driving-belt is respectively equipped with left and right holder 402, holder 402 and the guide rods 403 extending longitudinally be located in frame 1 are slidably connected, be provided with front and back guide post 401 and driving chain between left and right holder 402, sliding seat 41 and front and back guide post 401 are slidably connected.Second moves horizontally detent mechanism 4 is provided with X-axis motor and y-axis motor, drives sliding seat 41 to move along X-axis and Y-axis on front and back guide post 401 and guide rods 403.
Mobile positioning mechanism (comprising each motor), amount of liquid detector (as range sensor) are connected with control unit respectively with magnetic valve.Control unit is used for: control 3D printing equipment carries out 3D printing; Control mobile positioning mechanism, make corresponding component move in horizontal and/or vertical and locate; The signal of receiving liquid scale of construction detector, when amount of liquid reaches predetermined value, control grouting device or molten metal injection device enter closed condition by opening, quantitatively to inject exotic material slip or molten metal liquid.
Adopt the utility model to manufacture metallic article, fusible material model, exotic material model and metallic article model are all formed on hoistable platform 3, comprise the steps:
Step 1,3D printing equipment uses fusible material to be printed by fusible material formpiston A and fusible material former B, and fusible material formpiston A is identical with the model of the metallic article that will manufacture; Fusible material former B is arbitrary shape, in fusible material formpiston A is enclosed in by it, and leaves cavity C between fusible material formpiston A and fusible material former B, and the thickness at the arbitrary place of cavity C is not all 0; Fusible material former B reserves opening, in cavity C, establishes sprue, inject the opening of exotic material, the opening injecting molten metal and the outlet of fusible material melt flow as postorder;
To print a metal ball, as shown in Figure 5, ball is identical therewith for fusible material formpiston A, and fusible material former B adopts square shape; Stay opening D Through-cavity C for injecting exotic material at fusible material former B top; Establish a hollow tubular sprue E for injecting molten metal afterwards at cavity C top, namely meaning opens an opening identical with opening D, blocks, make sprue E crossing with fusible material formpiston A with hollow tubular sprue E, so that postorder isolation exotic material slip forms opening E '; Bottom cavity C, establish a solid sprue F to flow out for the fusing of postorder fusible material; (sprue E and F fusible material print);
Step 2, the exotic material slurry outlet of mobile positioning mechanism adjustment grouting device and opening (opening D) relative position of injection exotic material, exotic material slip injects from opening by grouting device, and just fills up cavity C;
Step 3, mobile positioning mechanism adjustment model and shaping melting appartus relative position, make exotic material slip drying and moulding by shaping melting appartus heating, fusible material fusing is flowed out from the outlet of fusible material melt flow, leaves exotic material former C ';
As shown in Figure 6, now sprue E and sprue F melts, and leaves opening E ' and F ', and an opening F ' leakproof sprue, for injecting molten metal, blocks, prevents postorder molten metal from spilling by opening E ';
Step 4, metal molten device is by metal molten, opening E ' the relative position of mobile positioning mechanism adjustment molten metal outlet and injection molten metal, molten metal liquid injects from the opening injecting molten metal by molten metal injection device, and just fills up the internal cavities of exotic material former C ';
Step 5, after molten metal cooling forming, adopts physics or chemical method removing exotic material former C ', obtains the model of metallic article.
If manufacture the metallic article that spheroid etc. easily rolls, metallic article can be fixed on hoistable platform 3 in step 3, or adopt below step 1 fusible material formpiston A, in fusible material former B, form a horizontal cavity, inject exotic material and shaping after, generate one flat, would not tumble on platform.
Described exotic material fusing point > melting point metal > fusible material fusing point, exotic material and fusible material all can select existing material, such as exotic material can adopt gypsum etc., and fusible material can adopt plastics etc.
Claims (7)
1. one kind manufactures the equipment of metallic article, this equipment comprises frame (1) and the 3D printing equipment for printing fusible material model, described 3D printing equipment comprises hoistable platform (3), and hoistable platform (3) can move up and down location, it is characterized in that this equipment also comprises:
Grouting device, for injecting the cavity between fusible material formpiston and fusible material former by exotic material slip;
Shaping melting appartus, makes fusible material melt for making exotic material slip drying and moulding simultaneously;
Metal molten device, for deposite metal;
Molten metal injection device, for injecting exotic material former by molten metal liquid;
Mobile positioning mechanism, for locating the outlet of exotic material slip or molten metal liquid, accurately to inject relevant position with the opening of described fusible material former or exotic material former respectively; With
Amount of liquid detector, for the amount of the exotic material slip and molten metal liquid that detect injection;
Fusible material model, exotic material model and metallic article model are all in the upper formation of hoistable platform (3).
2. the equipment of manufacture metallic article according to claim 1, it is characterized in that described mobile positioning mechanism is arranged on hoistable platform (3), make hoistable platform (3) can not only Z axis running fix vertically, and can X-axis in the horizontal direction and Y direction running fix.
3. the equipment of manufacture metallic article according to claim 1, is characterized in that:
Described grouting device comprises fluid reservoir (6) for storing exotic material slip and catheter, and catheter end establishes liquid outlet;
Described liquid outlet is on sliding seat (41), and sliding seat (41) is arranged on second and moves horizontally on detent mechanism (4), and second moves horizontally detent mechanism (4) comprises X-axis moving assembly, Y-axis moving assembly and horizontal drive assembly.
4. the equipment of manufacture metallic article according to claim 1, is characterized in that described shaping melting appartus produces high-temperature gas, frame (1) arranges high-temperature gas nozzle (8).
5., according to the equipment of the manufacture metallic article one of claim 1 ~ 4 Suo Shu, it is characterized in that:
Described metal molten device comprises electromagnetic induction heating coil (14);
Described molten metal injection device comprises support bar (10), elevating bracket (11), extruding conveying roller (12) and transfer tube (13);
Support bar (10) is fixed in frame (1), elevating bracket (11) can move up and down along support bar (10), two extruding conveying roller (12) are arranged on elevating bracket (11), for extruding transferring metal silk, transfer tube (13) through electromagnetic induction heating coil (14), for transferring metal silk and molten metal liquid.
6., according to the equipment of the manufacture metallic article one of claim 1 ~ 4 Suo Shu, it is characterized in that:
Described metal molten device comprises metal smelting-furnace (17);
Described molten metal injection device comprises molten metal thermal insulation stove (18), and it establishes molten metal to export (19).
7. one kind manufactures the system of metallic article, comprise manufacturing equipment and the control unit of the described metallic article of one of claim 1 ~ 6, described mobile positioning mechanism is connected with control unit with amount of liquid detector, and control unit is used for: control 3D printing equipment carries out 3D printing; Control mobile positioning mechanism, make corresponding component move in horizontal and/or vertical and locate; The signal of receiving liquid scale of construction detector, when amount of liquid reaches predetermined value, control grouting device or molten metal injection device enter closed condition by opening, quantitatively to inject exotic material slip or molten metal liquid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420582733.6U CN204159819U (en) | 2014-10-10 | 2014-10-10 | A kind of equipment and system manufacturing metallic article |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420582733.6U CN204159819U (en) | 2014-10-10 | 2014-10-10 | A kind of equipment and system manufacturing metallic article |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204159819U true CN204159819U (en) | 2015-02-18 |
Family
ID=52533547
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420582733.6U Withdrawn - After Issue CN204159819U (en) | 2014-10-10 | 2014-10-10 | A kind of equipment and system manufacturing metallic article |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204159819U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259391A (en) * | 2014-10-10 | 2015-01-07 | 陈锋 | Method, equipment and system for manufacturing metal product and control method of equipment |
| CN105772727A (en) * | 2016-04-11 | 2016-07-20 | 吉林大学 | 3D printing forming method for metal material gradient parts |
-
2014
- 2014-10-10 CN CN201420582733.6U patent/CN204159819U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259391A (en) * | 2014-10-10 | 2015-01-07 | 陈锋 | Method, equipment and system for manufacturing metal product and control method of equipment |
| CN105772727A (en) * | 2016-04-11 | 2016-07-20 | 吉林大学 | 3D printing forming method for metal material gradient parts |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150218 Effective date of abandoning: 20160824 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |