CN204146775U - The semi-automatic scarfing of glass teapot kettle body and round mouth device - Google Patents
The semi-automatic scarfing of glass teapot kettle body and round mouth device Download PDFInfo
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- CN204146775U CN204146775U CN201420677678.9U CN201420677678U CN204146775U CN 204146775 U CN204146775 U CN 204146775U CN 201420677678 U CN201420677678 U CN 201420677678U CN 204146775 U CN204146775 U CN 204146775U
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Abstract
The semi-automatic scarfing of glass teapot kettle body and round mouth device, its firelock points to chuck, and axes normal is positioned at base plate central region place in the chuck of the base plate of support; It is interior lower than on the chuck motor installing plate of base plate that chuck motor is contained in support, this plate has sensor, has the chuck motor axle of sensor permanent magnet to connect with chuck; Have linear electric motors stationary base, the first telescoping electromagnetic iron on the upside of base plate, the former establishes the linear electric motors sliding bottom of linear electric motors on having, straight-line electric arbor has chuck key; The latter connects with linear electric motors sliding bottom; The rotary magnet sliding bottom of rotary magnet is established on frame upper of cranking arm on the upside of base plate has, rotary magnet and round mouth the inner of cranking arm connects, round mouth rod is located at round mouth and cranks arm outer end, and the second telescoping electromagnetic iron of support bottom of cranking arm connects with rotary magnet sliding bottom.Use this device, reduce kettle body breakage rate and operative employee's labour intensity, industrial accident rates, improve kettle body crudy, etc. product rate, working (machining) efficiency.
Description
Technical field
The utility model relates to tea glass production field, particularly the semi-automatic scarfing of a kind of glass teapot kettle body and round mouth device.
Background technology
At present, the scarfing of glass teapot kettle body and round mouth, normal adopt pure artificial and these two kinds of processing modes of horizontal type device (below to glass teapot kettle body all referred to as kettle body).
Described pure artificial mode, is generally adopt in the family workshop fallen behind, is eliminated gradually.Pure artificial mode, the scarfing of kettle body and round mouth are all by artificial and felt that such processing mode makes the depth of parallelism at the bottom of the Hu Kou of kettle body and kettle can not be guaranteed, and the shape of Hu Kou is difficult to guarantee to be circle simultaneously, and the moulding of teapot can not be guaranteed.Because the scarfing of kettle body and round mouth adopt pure artificial mode, therefore there is following defect: 1, production capacity is very low, and operative employee's every day (by 8 hours dutys) can only process 300 kettle bodies; 2, the heating of kettle body is uneven, Decrepitation Phenomena happens occasionally, breakage rate about 5%, and each kettle body is worth about 20 ~ 100 yuan, and waste greatly; 3, operative employee's long-time close contact with burning things which may cause a fire disaster all the time, scalds phenomenon and happens occasionally, there is larger potential safety hazard; 4, the labour intensity of operative employee is larger.In a word, pure artificial mode, can not meet quality requirement when kettle body scarfing and round mouth.
Now, glassware manufacturing enterprise adopts horizontal type device to process kettle body mostly, which is than pure artificial mode, the production capacity of teapot increases, operative employee's every day (8 hours dutys) can process 500 kettle bodies, but still there is following defect in quality, safety etc.:
1, the chuck of horizontal type device is in clamping with when unloading lower kettle body, entirely realize by artificial rotary chuck key, therefore production capacity is still lower, during each clamping kettle body, and kettle body discontinuity equalization, the breakage rate of kettle body is still larger;
Separately, chuck adopts horizontal arrangement (chuck is for laterally installing), certain contradiction is there is between the heating of kettle body, rotation, clamping, if kettle body homogeneous heating, its rotary speed certainly will be wanted soon, and the rotary speed of kettle body is fast, certainly will will clamp kettle body, but after clamping kettle body, in heating process, kettle is known from experience certain distortion or breakage; The scarfing of kettle body, round mouth are same rotary speed (namely the rotary speed of kettle body are fixed), cannot, according to technique adjustment rotating speed, the scarfing of kettle body and round mouth quality are greatly affected, and therefore, the breakage rate about 3% of kettle body, wastes still larger;
2, the position of the firelock of horizontal type device immobilizes (generally fixing firelock with iron wire), cannot to move and very near with the distance of kettle body, like this, the distance of operative employee and firelock is about 40cm, operative employee is when loading and unloading kettle body, artificial round mouth, be easy to be scalded by the high temperature afterheat of firelock, scald phenomenon and happen occasionally;
3, setting is not had can to guarantee to make the Hu Kou of kettle body and the dependency structure paralleled at the bottom of kettle in horizontal type device, only by the sense organ of operative employee and the position of iron wire adjustment firelock in this device, therefore, this artificial adjustment mode is comparatively loaded down with trivial details, cannot ensure that Hu Kou parallels with at the bottom of kettle at all, separately, round mouth still passes through manual mode of operation, that is: the hand-held round mouth rod of operative employee, at twice round mouth is carried out to the internal orifice of Hu Kou and collar extension, twice round mouth needs 8 ~ 15 seconds, after round mouth, the kettle mouth-shaped of kettle body be still difficult to guarantee be circular, uniformity is poor; Separately, during assembling, put into the kettle courage of kettle body and be difficult between kettle mouth realize preferably coordinating, sometimes also there will be and coordinate difficult situation;
4, after closing the chuck motor of horizontal type device, chuck can not stop operating immediately due to inertia, also need to wait for a period of time, after chuck stops operating, lean on artificial rotary chuck key, to complete the mode-lock operation of moving back mould and the processing of next kettle body of previous kettle body, visible, open wide chuck (moving back mould), expansion chuck (locked mode) still by manual type, inefficiency, waste the more time (general needs more than 15 seconds) when loading and unloading kettle body, therefore the production capacity of teapot is greatly affected, the labour intensity of operative employee is larger;
5, the operation of horizontal type device all relies on civil power, and cause power failure as being subject to the factors such as weather, maintenance and accident, all can cause the interruption of kettle body scarfing and round mouth, allow the kettle body processed scrap, and teapot is handicraft, each kettle body is worth about 20 ~ 100 yuan; Every bar production line of glassware manufacturing enterprise generally has this device of multiple stage, manufacturing enterprise meets with to have a power failure monthly generally has more than 2 times, the particularly strong convective weather in summer and peak of power consumption, frequency of power cut can be more, as every bar production line has 5 these devices, monthly meet with power failure 2 times, larger economic loss will be caused to manufacturing enterprise.
Utility model content
Technical problem to be solved in the utility model is to provide the semi-automatic scarfing of a kind of glass teapot kettle body and round mouth device, adopt this device, effectively reduce the breakage rate of kettle body and labour intensity, the industrial accident rates of operative employee, effectively improve the crudy of kettle body, etc. product rate, working (machining) efficiency.
In order to solve the problems of the technologies described above, the utility model provides the semi-automatic scarfing of a kind of glass teapot kettle body and round mouth device, comprise support, be used for the chuck of mounting glass teapot kettle body, chuck motor, chuck key, firelock, round mouth rod, there is horizontally disposed base plate the upside of support, the key hole that the uniform some specifications of circumference of chuck are identical with shape, the center line of some key holes is coplanar, arbitrary extended line of key hole center line and the intersect vertical axis of chuck, firelock points to and close chuck, chuck, chuck key, firelock, round mouth rod is higher than base plate,
Chuck is positioned at the central region place of base plate, leaves running clearance between chuck and base plate, and the axes normal of chuck is in base plate, and the bayonet socket of chuck is upward and away from base plate;
Chuck motor installing plate lower than base plate and horizontally disposed is provided with in support, chuck motor is arranged on the central region of chuck motor installing plate vertically, chuck motor is established controller in adopting and is had the motor of stepless time adjustment, electromagnetic brake function, and chuck motor axle passes base plate and coaxially connects with chuck;
Chuck motor installing plate is provided with sensor near chuck motor axle place, sensor is electrically connected with the controller of chuck motor, chuck motor axle corresponds to sensor place in position and is provided with sensor permanent magnet, leaves running clearance between sensor permanent magnet and sensor;
Arrange successively away from chuck and horizontally disposed linear electric motors stationary base on the upside of base plate, first telescoping electromagnetic iron, linear electric motors stationary base is arranged the linear electric motors sliding bottom be slidably matched with it, linear electric motors sliding bottom arranges linear electric motors, the expansion link of the first telescoping electromagnetic iron connects with linear electric motors sliding bottom, the telescopic direction of the expansion link of the first telescoping electromagnetic iron is consistent with the direction of motion of linear electric motors, the axle head of straight-line electric arbor coaxially arranges the chuck key suitable with arbitrary key hole, the position of chuck key, insert when being enough to make chuck key overhanging in that key hole corresponding with on its position,
Arrange on the upside of base plate vertically arrange and with chuck support of cranking arm separately, the crank arm top of support arranges the vertical rotary magnet sliding bottom slided, the upside of rotary magnet sliding bottom arranges rotary magnet, the swingle of rotary magnet upwards extends and connects with the inner that round mouth is cranked arm, round mouth rod is located at the outer end that round mouth is cranked arm, the lower vertical of support of cranking arm arranges the second telescoping electromagnetic iron, the expansion link of the second telescoping electromagnetic iron upwards extends and connects with rotary magnet sliding bottom, the telescopic direction of the expansion link of the second telescoping electromagnetic iron is consistent with the glide direction of rotary magnet sliding bottom.
For the purpose of concise description problem, below to the semi-automatic scarfing of glass teapot kettle body described in the utility model and round mouth device all referred to as this device.
After adopting above technical scheme:
First, chuck is vertical structure, axis and the base plate of chuck are perpendicular, like this, in the scarfing and round mouth process of kettle body, kettle body is firmly clamped by chuck, fast and the rotary speed of the rotary speed of kettle body can conveniently adjust, thus adapt to the processing request of different size kettle body, kettle body is heated evenly and distortion or breakage less (breakage rate of kettle body is lower than 3%) in thermal histories, and the waste of kettle body is less, after effectively ensure that kettle body scarfing, Hu Kou parallels with at the bottom of kettle, improves the scarfing quality of kettle body and waits product rate;
Second, after the scarfing of previous kettle body and round mouth complete, when sensor and sensor permanent magnet facing each other time, sensor exports disconnected signal to the controller of chuck motor, this controller obtains signal, just can be in the state of quitting work immediately by control card coil motor, constitute chuck location structure, can facilitate, fast, chuck is made to be in the state of stopping the rotation exactly, reduce the stand-by period that chuck stops the rotation, at this moment, chuck is opened and carries out moving back mould, after unloading previous kettle body, and then the processing of next kettle body can be carried out again, effectively improve the working (machining) efficiency of kettle body,
Three, linear electric motors stationary base, linear electric motors sliding bottom, linear electric motors, chuck key, first telescoping electromagnetic iron, the Semi-automatic lock constituting kettle body moves back mode structure, clamping kettle body (namely rotates forward chuck key, chuck is clamped, to carry out locked mode), unload lower kettle body and (namely reversely rotate chuck key, chuck is opened, to carry out moving back mould) time, this Semi-automatic lock is relied on to move back mode structure to realize, save the time, the working (machining) efficiency of kettle body effectively improves, and operative employee's stow away from heat, can avoid scalding, the industrial accident rates of operative employee, labour intensity reduces, separately, during each clamping kettle body, kettle body stress equalization, therefore effectively reduce the breakage rate of kettle body,
Four fundamental rules, crank arm that support, the second telescoping electromagnetic iron, rotary magnet sliding bottom, rotary magnet, round mouth are cranked arm, the round mouth bar construction round mouth structure of kettle body, like this, during round mouth, this round mouth structure is relied on to realize, abandon manual type, the labour intensity of operative employee reduces, also make the shape of the oral area of kettle body for circular, ensure that the uniformity of the external sight of kettle, improve the round mouth quality of kettle body and wait product rate, and during assembling, putting into the kettle courage of kettle body and can realize between kettle mouth preferably coordinating.
In sum, adopt this device, effectively reduce the breakage rate of kettle body and labour intensity, the industrial accident rates of operative employee, effectively improve the crudy of kettle body, etc. product rate, working (machining) efficiency.
Arrange on the upside of described base plate horizontally disposed and with chuck line slideway separately, the straight-line guide rail slide block of line slideway arranged horizontally disposed and be enough to the adjustable plate that spacing between chuck changes, adjustable plate is arranged the firelock column vertically arranged, firelock is arranged on firelock column by the firelock column slide block be slidably matched with firelock column;
Correspond to every one end place of line slideway on the upside of base plate in position all to arrange one and be used for adhesive adjustable plate and obtain spacing permanent magnet to make firelock column.
Described line slideway and straight-line guide rail slide block, adjustable plate, two permanent magnets, firelock column, firelock column slide block, firelocks, constitute the firelock position adjustment structure of kettle body, the position in firelock longitudinal direction, transverse direction, height three directions all can correspondingly adjust and change: the longitudinal direction of firelock, by straight-line guide rail slide block, allow firelock linearly guide rail move back and forth (because straight-line guide rail slide block and line slideway are for being slidably matched), change flexibly the longitudinal pitch on firelock and chuck between institute's dress kettle body; The transverse direction of firelock, by adjustable plate and on adjustment hole, allow firelock linearly guide rail slide block move, change flexibly the horizontal spacing on firelock and chuck between institute's dress kettle body; The short transverse of firelock, by firelock column slide block, allows firelock move up and down along firelock column, realizes lifting, changes the height spacing on firelock and chuck between institute's dress kettle body flexibly.Like this, the scarfing demand of the kettle body of different-diameter and differing heights can be adapted to, firelock distance kettle body is far away, the distance of firelock and operative employee is greater than 40cm, when loading and unloading kettle body and scarfing, making operative employee's stow away from heat, effectively reducing operative employee and scalding phenomenon generation, the personal safety of operative employee is guaranteed, and also can ensure that Hu Kou is relative to the depth of parallelism of base plate after kettle body scarfing simultaneously.
Described line slideway is in the side on base plate, linear electric motors stationary base is in the opposite side on base plate, in relative arrangement states between line slideway, linear electric motors stationary base, the crank arm position of support is between line slideway, linear electric motors stationary base, and support of cranking arm, line slideway, linear electric motors stationary base are triangularly arranged.
Like this, this device integrally-built cloth be set up comparatively balanced, rationally, locus utilizes appropriate, make this plant running steadily, vibration is less.
Be provided with stand-by power supply installing plate lower than chuck motor installing plate and horizontally disposed in described support, stand-by power supply installing plate arranged the photovoltaic alternating current-direct current stand-by power supply be electrically connected with chuck motor, linear electric motors, the first telescoping electromagnetic iron, the second telescoping electromagnetic iron, rotary magnet respectively.
Photovoltaic alternating current-direct current stand-by power supply is uninterrupted power source, like this, the operation of this device does not rely on civil power (certainly, civil power priority principle), during accidental power failure, described stand-by power supply can realize the automatic switchover of power supply instantaneously, and the scarfing of kettle body and round mouth can not interrupt, prevent accidental power failure and the kettle body caused is scrapped, avoid waste and the loss of kettle body machining raw and auxiliary material and the energy.
Accompanying drawing explanation
Fig. 1 is the stereogram (being provided with kettle body) that this device is seen from front to back.
Fig. 2 is another stereogram (being provided with kettle body) that this device is seen from front to back.
Fig. 3 is the front view (being provided with kettle body) of this device.
Fig. 4 is the rearview (being provided with kettle body) of this device.
Fig. 5 is the structural representation of the kettle body round mouth structure in this device.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is described in further detail.
See Fig. 1-Fig. 5:
This device comprises support 1, be used for installing the chuck 2 of kettle body H, chuck motor 7, chuck key 5f, firelock 3i, round mouth rod 4h, and there is horizontally disposed base plate 1a the upside of support 1, and chuck 2, chuck key 5f, firelock 3i, round mouth rod 4h is higher than base plate 1a.
Chuck 2 is positioned at the central region place of base plate 1a, and the downside of chuck 2 is connected to chuck flange 2b by bolt, leaves running clearance between the chuck flange 2b of chuck 2 and base plate 1a, and the axes normal of chuck 2 is in base plate 1a, and the bayonet socket of chuck 2 is upward and away from base plate 1a.The key hole 2a that uniform three specifications of circumference of chuck 2 are identical with shape, the center line of three key hole 2a is coplanar, arbitrary extended line of key hole 2a center line and the intersect vertical axis of chuck 2.On base plate 1a, position corresponds to chuck flange 2b place and bearing block assembly 1e is housed.
Chuck motor installing plate 1b lower than base plate 1a and horizontally disposed is provided with in support 1, chuck motor 7 is arranged on the central region of chuck motor installing plate 1b vertically, establish controller 7a in chuck motor 7 adopts and there is the motor of stepless time adjustment, electromagnetic brake function, chuck motor axle 7d meets shaft coupling 7e, shaft coupling 7e becomes the upwards prolongation of chuck motor axle 7d, and shaft coupling 7e passes the bearing block assembly 1e of base plate 1a and coaxially connects with the chuck flange 2b of chuck 2.
Chuck motor installing plate 1b is provided with sensor 1f near shaft coupling 7e place, and shaft coupling 7e corresponds to sensor 1f place bonding sensor permanent magnet 7f in position, leaves running clearance between sensor permanent magnet 7f and sensor 1f.Sensor 1f is electrically connected with the controller 7a of chuck motor 7.
Arrange horizontally disposed on the upside of base plate 1a and be in left side on base plate 1a with chuck 2 line slideway 3a separately, line slideway 3a, be front and back trends, line slideway 3a is connected with base plate 1a bolt.
The straight-line guide rail slide block 3b of line slideway 3a arranged horizontally disposed and be enough to the adjustable plate 3c that spacing between chuck 2 changes, straight-line guide rail slide block 3b and line slideway 3a is slidably matched, the length direction both sides of adjustable plate 3c respectively have a kidney ellipsoid adjustment hole 3d, install the bolt that screws in straight-line guide rail slide block 3b downwards in each kidney ellipsoid adjustment hole 3d, this makes the spacing between adjustable plate 3c and chuck 2 can carry out adjusting and changing.
Adjustable plate 3c is arranged the firelock column 3e vertically arranged, point to and be arranged on firelock column 3e near the firelock 3i of chuck 2 by the firelock column slide block 3g be slidably matched with firelock column 3e, firelock column 3e is arranged along its length the slideway 3f vertically arranged, along the radial direction of firelock column slide block 3g, fastening adjustment bolt 3h revolves and puts in slideway 3f through firelock column slide block 3g.
The gas piping of firelock 3i is respectively equipped with firelock oxygen adjusting knob 3m, firelock natural gas adjusting knob 3n.
The every one end place corresponding to line slideway 3a on the upside of base plate 1a in position all arranges one by permanent magnet support 3j and is used for adhesive adjustable plate 3c and obtains spacing permanent magnet 3k to make firelock column 3e.Two permanent magnet support 3j glue respectively and fill corresponding permanent magnet 3k, and two permanent magnet support 3j and base plate 1a are all bolted.
When firelock column 3e moves to the middle section position of line slideway 3a, scarfing can be carried out to kettle body H; Because two permanent magnet support 3j are equipped with corresponding permanent magnet 3k respectively, when firelock column 3e moves to the either end of line slideway 3a, adjustable plate 3c will be held, and allows firelock column 3e realize location, now, no longer carries out scarfing to kettle body H.
Arrange successively away from chuck 2 and horizontally disposed linear electric motors stationary base 5a, the first telescoping electromagnetic iron 5d on the upside of base plate 1a, linear electric motors stationary base 5a is in right side on base plate 1a, is left and right trend, linear electric motors stationary base 5a is connected with base plate 1a bolt, in relative arrangement states between line slideway 3a, linear electric motors stationary base 5a.First telescoping electromagnetic iron 5d is connected with base plate 1a bolt by the first telescoping electromagnetic retort stand 5c.
Linear electric motors stationary base 5a is arranged the linear electric motors sliding bottom 5b be slidably matched with it, linear electric motors sliding bottom 5b arranges linear electric motors 5e by bolt, the expansion link of the first telescoping electromagnetic iron 5d connects with linear electric motors sliding bottom 5b, the telescopic direction of the expansion link of the first telescoping electromagnetic iron 5d is consistent with the direction of motion of linear electric motors 5e, the axle head of straight-line electric arbor coaxially welds the chuck key 5f suitable with arbitrary key hole 2a, the position of chuck key 5f, insert when being enough to make chuck key 5f overhanging in that key hole 2a corresponding with on its position, now, the center line of chuck key 5f and the center line coaxial line of this key hole 2a.
On the upside of base plate 1a by bolt arrange vertically arrange and with the chuck 2 support 4a that cranks arm separately, the position of the support 4a that cranks arm is between line slideway 3a, linear electric motors stationary base 5a, and is in the rear side on base plate 1a.
The crank arm top of support 4a arranges the vertical rotary magnet sliding bottom 4c slided by rotary magnet stationary base 4b, rotary magnet stationary base 4b is connected with support 4a bolt of cranking arm, rotary magnet sliding bottom 4c and rotary magnet stationary base 4b is slidably matched, the upside of rotary magnet sliding bottom 4c arranges rotary magnet 4d, the swingle of rotary magnet 4d is upwards extended and is connected by bolt with crank arm the inner of 4g of round mouth, round mouth rod 4h is located at round mouth and cranks arm the outer end of 4g and both tight fit connections, the crank arm bottom of support 4a vertically arranges the second telescoping electromagnetic iron 4f by the second telescoping electromagnetic retort stand 4e, second telescoping electromagnetic retort stand 4e is connected with support 4a bolt of cranking arm, the expansion link of the second telescoping electromagnetic iron 4f upwards extends and connects with rotary magnet sliding bottom 4c, the telescopic direction of the expansion link of the second telescoping electromagnetic iron 4f is consistent with the glide direction of rotary magnet sliding bottom 4c.
Crank arm support 4a, line slideway 3a, linear electric motors stationary base 5a is triangularly arranged.
Be provided with stand-by power supply installing plate 1c lower than chuck motor installing plate 1b and horizontally disposed in support 1, stand-by power supply installing plate 1c arranged the photovoltaic alternating current-direct current stand-by power supply 6 be electrically connected with chuck motor 7, linear electric motors 5e, the first telescoping electromagnetic iron 5d, the second telescoping electromagnetic iron 4f, rotary magnet 4d respectively.
Photovoltaic alternating current-direct current stand-by power supply 6 is made up of (attached not shown described photovoltaic battery panel) electric power host and photovoltaic battery panel; Electric power host comprises charging-discharging controller, battery, civil power inverter etc., and charging-discharging controller plays the effect of charge and discharge control; Photovoltaic battery panel is put in open air, accepts generating by solar.Photovoltaic alternating current-direct current stand-by power supply 6 can control the output of alterating and direct current automatically, is this device uninterrupted power source of 24 hours.
Separately, the front side of support 1 is provided with riser 1d in place between base plate 1a and chuck motor installing plate 1b, and the lock controlled the retracted position of the first telescoping electromagnetic iron 5d, the positive-negative rotation state of linear electric motors 5e moves back mode convertion knob 5g and is arranged on riser 1d.After the lock of turn left moves back mode convertion knob 5g, can carry out locked mode, this knob present position is the position of locked mode; When lock move back mode convertion knob 5g be in vertical state time, this knob present position is the position of neutral; After the lock of turn to the right moves back mode convertion knob 5g, can carry out moving back mould, this knob present position is the position of moving back mould.Rotation start button 7b, the rotation stop button 7c of the controller 7a of chuck motor 7 are also arranged on riser 1d.
Make firelock 3i just need the position of scarfing to kettle body H, press and rotate start button 7b, chuck motor 7 works, and chuck motor 7 is with dynamic sensor permanent magnet 7f and chuck 2 to rotate, and can carry out the scarfing of kettle body H.
Press and rotate stop button 7c, chuck motor 7 does not quit work at once, needs time delay just to quit work for 4 seconds, can complete the round mouth of kettle body H in these 4 seconds.
The expansion link of the second telescoping electromagnetic iron 4f protrudes upward, moved upward by rotary magnet sliding bottom 4c driven rotary electromagnet 4d, when the swingle of rotary magnet 4d rotates to an angle, round mouth cranks arm that 4g and round mouth rod 4h is positioned at will directly over the kettle body H of round mouth, at this moment, the expansion link of the second telescoping electromagnetic iron 4f bounces back downwards, round mouth rod 4h can carry out the round mouth of about 3 second time to kettle body H, then, the expansion link of the second telescoping electromagnetic iron 4f protrudes upward, driven rotary electromagnet 4d and the round mouth 4g that cranks arm moves up, away from kettle body H, the swingle of rotary magnet 4d drives the round mouth 4g that cranks arm to reversely rotate certain angle again, exit round mouth.
This device utilizes the flexible of the expansion link of the second telescoping electromagnetic iron 4f, the rotation of the swingle of rotary magnet 4d, disposablely complete round mouth, only need about 3 second time, the accurate positioning of round mouth rod 4h, the round mouth shape of kettle body H is circular, can reach unified, and replace artificial round mouth with mechanical round mouth, operative employee is away from the kettle body H of high heat, the possibility that effective reduction human body is scalded, from the time of round mouth, the round mouth efficiency of this device is far above the round mouth efficiency (the round mouth efficiency of this device is more than 2.5 times of the round mouth efficiency of other devices) of other devices, the round mouth qualification rate of kettle body H is greater than 99%.
After completing the round mouth of kettle body H, when sensor permanent magnet 7f and sensor 1f faces, sensor 1f outputs signal to the controller 7a of chuck motor 7, because chuck motor 7 carries electromagnetic brake function, therefore chuck 2 can stop the rotation immediately, the stop position of chuck 2 ensures that a corresponding key hole 2a and chuck key 5f faces just, getting ready, saving the plenty of time for moving back mould, next step replacing kettle body and locked mode fast.
When the expansion link of the first telescoping electromagnetic iron 5d stretches out, drive linear electric motors sliding bottom 5b, linear electric motors 5e move towards the direction of chuck 2, chuck key 5f is made to insert in that key hole 2a corresponding with on its position, after insertion, linear electric motors 5e can move back mould (namely opening chuck 2) fast, next step changes the locked mode after kettle body (i.e. closed chuck 2).
Chuck motor 7 also possesses stepless time adjustment function, and the scarfing and the round mouth that can be kettle body H provide different rotating speeds, thus improves scarfing and the round mouth quality of kettle body H.
Battery for photovoltaic alternating current-direct current stand-by power supply 6, Ruo Qinei not to be full of electricity daytime and just to continue charging, and automatically switches to mains-supplied, to remain the fully charged state of battery; When battery is full of electricity daytime time, automatically switch to unnecessary photovoltaic electric energy and power, power to this device by civil power inverter; Or: if whenever have a power failure in one day, photovoltaic alternating current-direct current stand-by power supply 6 will power in 0.3 second this device, make just kettle body H to be caused to scrap because of accidental power failure at the kettle body H of scarfing or round mouth, photovoltaic alternating current-direct current stand-by power supply 6 powers to this device continuously 2 hours, like this, occurring with regard to solving accidental power failure the problem that kettle body H scraps achieving the utilization of regenerative resource, saving electric energy.If strengthen cell panel power and accumulator capacity, do not need civil power, also can reach round-the-clock power supply capacity.
The operation principle of this device is:
To treat that the kettle body H of scarfing and round mouth puts into chuck 2, lock is moved back after mode convertion knob 5g is placed in the position of locked mode, turn back to the position of neutral at once, Semi-automatic lock moves back mode structure and inserts in that key hole 2a corresponding with on its position by chuck key 5f, chuck key 5f rotates immediately, kettle body H is locked, time delay stops for 2.5 seconds, now, again lock is moved back after mode convertion knob 5g is placed in the position of moving back mould, turn back to the position of neutral at once, the expansion link of the first telescoping electromagnetic iron 5d drives chuck key 5f retraction, leave chuck 2, so far, complete the mode-lock operation of kettle body H,
The middle section position of mobile firelock column 3e to line slideway 3a, firelock 3i is made just to need the position of scarfing to kettle body H, press and rotate start button 7b, chuck 2 rotates immediately, light firelock 3i and regulate firelock oxygen adjusting knob 3m and firelock natural gas adjusting knob 3n, the scarfing making the flame of firelock 3i meet kettle body H requires and carries out scarfing, after the several seconds, stop flame combustion, complete the scarfing of kettle body H;
Press and rotate stop button 7c, chuck 2 can not stop the rotation immediately, time delay is needed just to stop the rotation for 4 seconds, within this time of 4 seconds, round mouth structure starts action, make round mouth rod 4h enter the commitment positions of round mouth at once, after about 3 second time completed the round mouth of kettle body H, round mouth structure returns wait state again;
Now, sensor 1f outputs signal to controller 7a, chuck 2 is stopped the rotation, lock is moved back after mode convertion knob 5g is placed in the position of moving back mould, turn back to the position of neutral at once, Semi-automatic lock moves back mode structure and to be inserted by chuck key 5f rapidly in a corresponding key hole 2a and to reversely rotate, open chuck 2, after the time delay time of 2.5 seconds, the expansion link of the first telescoping electromagnetic iron 5d drives chuck key 5f retraction, leave chuck 2, what realize kettle body H moves back modulo operation, and complete scarfing and the round mouth of kettle body H, Semi-automatic lock moves back mode structure and automatically returns wait state, be convenient to scarfing and the round mouth of next kettle body, so sustainably kettle body is processed.
Day production capacity (8 hours dutys) about 1250 kettle bodies of this device, due to its be semi-automatic device, technological parameter is adjustable, therefore, the qualification rate of kettle body is more than 99%.
Adopt this device, effectively reduce the breakage rate of kettle body and labour intensity, the industrial accident rates of operative employee, effectively improve the crudy of kettle body, etc. product rate, working (machining) efficiency.
The foregoing is only preferred embodiment of the present utility model, only in order to explain the utility model, be not used for limiting protection domain of the present utility model; If do not depart from spirit and scope of the present utility model, the utility model is modified or equivalent to replace, in the middle of the protection domain that all should be encompassed in the utility model claim.
Claims (5)
1. the semi-automatic scarfing of glass teapot kettle body and round mouth device, comprise support, be used for the chuck of mounting glass teapot kettle body, chuck motor, chuck key, firelock, round mouth rod, there is horizontally disposed base plate the upside of support, the key hole that the uniform some specifications of circumference of chuck are identical with shape, the center line of some key holes is coplanar, arbitrary extended line of key hole center line and the intersect vertical axis of chuck, firelock points to and close chuck, chuck, chuck key, firelock, round mouth rod, higher than base plate, is characterized in that:
Chuck is positioned at the central region place of base plate, leaves running clearance between chuck and base plate, and the axes normal of chuck is in base plate, and the bayonet socket of chuck is upward and away from base plate;
Chuck motor installing plate lower than base plate and horizontally disposed is provided with in support, chuck motor is arranged on the central region of chuck motor installing plate vertically, chuck motor is established controller in adopting and is had the motor of stepless time adjustment, electromagnetic brake function, and chuck motor axle passes base plate and coaxially connects with chuck;
Chuck motor installing plate is provided with sensor near chuck motor axle place, sensor is electrically connected with the controller of chuck motor, chuck motor axle corresponds to sensor place in position and is provided with sensor permanent magnet, leaves running clearance between sensor permanent magnet and sensor;
Arrange successively away from chuck and horizontally disposed linear electric motors stationary base on the upside of base plate, first telescoping electromagnetic iron, linear electric motors stationary base is arranged the linear electric motors sliding bottom be slidably matched with it, linear electric motors sliding bottom arranges linear electric motors, the expansion link of the first telescoping electromagnetic iron connects with linear electric motors sliding bottom, the telescopic direction of the expansion link of the first telescoping electromagnetic iron is consistent with the direction of motion of linear electric motors, the axle head of straight-line electric arbor coaxially arranges the chuck key suitable with arbitrary key hole, the position of chuck key, insert when being enough to make chuck key overhanging in that key hole corresponding with on its position,
Arrange on the upside of base plate vertically arrange and with chuck support of cranking arm separately, the crank arm top of support arranges the vertical rotary magnet sliding bottom slided, the upside of rotary magnet sliding bottom arranges rotary magnet, the swingle of rotary magnet upwards extends and connects with the inner that round mouth is cranked arm, round mouth rod is located at the outer end that round mouth is cranked arm, the lower vertical of support of cranking arm arranges the second telescoping electromagnetic iron, the expansion link of the second telescoping electromagnetic iron upwards extends and connects with rotary magnet sliding bottom, the telescopic direction of the expansion link of the second telescoping electromagnetic iron is consistent with the glide direction of rotary magnet sliding bottom.
2. the semi-automatic scarfing of glass teapot kettle body according to claim 1 and round mouth device, is characterized in that:
Arrange on the upside of described base plate horizontally disposed and with chuck line slideway separately, the straight-line guide rail slide block of line slideway arranged horizontally disposed and be enough to the adjustable plate that spacing between chuck changes, adjustable plate is arranged the firelock column vertically arranged, firelock is arranged on firelock column by the firelock column slide block be slidably matched with firelock column;
Correspond to every one end place of line slideway on the upside of base plate in position all to arrange one and be used for adhesive adjustable plate and obtain spacing permanent magnet to make firelock column.
3. the semi-automatic scarfing of glass teapot kettle body according to claim 1 and 2 and round mouth device, it is characterized in that: described line slideway is in the side on base plate, linear electric motors stationary base is in the opposite side on base plate, in relative arrangement states between line slideway, linear electric motors stationary base, the crank arm position of support is between line slideway, linear electric motors stationary base, and support of cranking arm, line slideway, linear electric motors stationary base are triangularly arranged.
4. the semi-automatic scarfing of glass teapot kettle body according to claim 1 and 2 and round mouth device, it is characterized in that: in described support, be provided with stand-by power supply installing plate lower than chuck motor installing plate and horizontally disposed, stand-by power supply installing plate is arranged the photovoltaic alternating current-direct current stand-by power supply be electrically connected with chuck motor, linear electric motors, the first telescoping electromagnetic iron, the second telescoping electromagnetic iron, rotary magnet respectively.
5. the semi-automatic scarfing of glass teapot kettle body according to claim 3 and round mouth device, it is characterized in that: in described support, be provided with stand-by power supply installing plate lower than chuck motor installing plate and horizontally disposed, stand-by power supply installing plate is arranged the photovoltaic alternating current-direct current stand-by power supply be electrically connected with chuck motor, linear electric motors, the first telescoping electromagnetic iron, the second telescoping electromagnetic iron, rotary magnet respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420677678.9U CN204146775U (en) | 2014-11-13 | 2014-11-13 | The semi-automatic scarfing of glass teapot kettle body and round mouth device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420677678.9U CN204146775U (en) | 2014-11-13 | 2014-11-13 | The semi-automatic scarfing of glass teapot kettle body and round mouth device |
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| Publication Number | Publication Date |
|---|---|
| CN204146775U true CN204146775U (en) | 2015-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420677678.9U Withdrawn - After Issue CN204146775U (en) | 2014-11-13 | 2014-11-13 | The semi-automatic scarfing of glass teapot kettle body and round mouth device |
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| CN (1) | CN204146775U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104305797A (en) * | 2014-11-13 | 2015-01-28 | 安徽凤阳亚欧玻璃工艺品有限公司 | Semiautomatic mouth cutting and rounding device of glass teapot bodies |
-
2014
- 2014-11-13 CN CN201420677678.9U patent/CN204146775U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104305797A (en) * | 2014-11-13 | 2015-01-28 | 安徽凤阳亚欧玻璃工艺品有限公司 | Semiautomatic mouth cutting and rounding device of glass teapot bodies |
| CN104305797B (en) * | 2014-11-13 | 2016-05-11 | 安徽凤阳亚欧玻璃工艺品有限公司 | The semi-automatic scarfing of glass teapot kettle body and round mouth device |
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Granted publication date: 20150211 Effective date of abandoning: 20160511 |
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