CN104305797B - The semi-automatic scarfing of glass teapot kettle body and round mouth device - Google Patents
The semi-automatic scarfing of glass teapot kettle body and round mouth device Download PDFInfo
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- CN104305797B CN104305797B CN201410640352.3A CN201410640352A CN104305797B CN 104305797 B CN104305797 B CN 104305797B CN 201410640352 A CN201410640352 A CN 201410640352A CN 104305797 B CN104305797 B CN 104305797B
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Abstract
The semi-automatic scarfing of glass teapot kettle body and round mouth device, its firelock points to chuck, and axis is positioned at base plate central region place perpendicular to the chuck of the base plate of support; Chuck motor is contained on the interior chuck motor mounting plate lower than base plate of support, on this plate, has sensor, has chuck motor shaft and the chuck of sensor permanent magnet to join; Base plate upside has linear electric motors stationary base, the first telescoping electromagnetic iron, and the former establishes the linear electric motors sliding bottom of linear electric motors on having, on straight-line electric arbor, have chuck key; The latter and linear electric motors sliding bottom join; On having, the support top of cranking arm of base plate upside establishes the rotary magnet sliding bottom of rotary magnet, rotary magnet and the round mouth the inner of cranking arm joins, round mouth rod is located at the round mouth outer end of cranking arm, and the second telescoping electromagnetic iron and the rotary magnet sliding bottom of the support bottom of cranking arm join. With this device, reduced kettle body breakage rate and operative employee's labour intensity, industrial accident rates, improved kettle body crudy, etc. product rate, working (machining) efficiency.
Description
Technical field
The present invention relates to tea glass production field, particularly the semi-automatic scarfing of a kind of glass teapot kettle body and round mouth device.
Background technology
At present, scarfing and the round mouth of glass teapot kettle body, often adopt pure artificial and these two kinds of processing modes of horizontal type device (belowTo glass teapot kettle body all referred to as kettle body).
Described pure artificial mode, is generally to adopt in the family workshop falling behind, and is eliminated gradually. Purely manually addWork mode, the scarfing of kettle body and round mouth be all by artificial and felt, and such processing mode makes the Hu Kou of kettle bodyCan not be guaranteed with the depth of parallelism at the bottom of kettle, the shape of Hu Kou is difficult to guarantee to be circular simultaneously, and the moulding of teapot can not be guaranteed.Because scarfing and the round mouth of kettle body adopt pure artificial mode, therefore there is following defect: 1, production capacity is very low, an operationWork every day (by 8 hours dutys) can only be processed 300 kettle bodies; 2, have when inhomogeneous, the Decrepitation Phenomena of kettle body heating and send outRaw, breakage rate approximately 5%, each kettle body is worth approximately 20～100 yuan, and waste is greatly; 3, operative employee is long-time with burning things which may cause a fire disaster all the timeClose contact, scalds phenomenon and happens occasionally, and has larger potential safety hazard; 4, operative employee's labour intensity is larger. AlwaysIt, pure artificial mode, the quality requirement can not meet kettle body scarfing and round mouth time.
Now, glassware manufacturing enterprise adopts horizontal type device processing kettle body mostly, and which is than pure artificial mode,In the production capacity of teapot, increase, operative employee every day (8 hours dutys) can process 500 kettle bodies, but quality,Still there is following defect in the aspects such as safety:
1, the chuck of horizontal type device, in the time clamping and unload lower kettle body, is realized by artificial rotary chuck key, entirely therefore production capacity stillSo lower, while clamping kettle body at every turn, kettle body discontinuity equalization, the breakage rate of kettle body is still larger;
Separately, chuck adopts horizontal arrangement (chuck for laterally install), between the heating of kettle body, rotation, clamping, existsCertain contradiction, if kettle body homogeneous heating, its rotary speed certainly will be wanted soon, the rotary speed of kettle body is fast, certainly will will clampKettle body, but clamp after kettle body, in heating process, kettle is known from experience certain distortion or breakage; The scarfing of kettle body, round mouth are sameA rotary speed (rotary speed that is kettle body is fixed), cannot adjust rotating speed according to technique, makes scarfing and the circle of kettle bodyMouth quality is greatly affected, and therefore, the breakage rate of kettle body approximately 3%, wastes still larger;
2, the position of the firelock of horizontal type device immobilize (generally with iron wire fixing firelock), cannot move and with the distance of kettle bodyClose to very, like this, the about 40cm of the distance of operative employee and firelock, operative employee in the time of handling kettle body, artificial round mouth, be easy to byThe high temperature afterheat of firelock is scalded, and scalds phenomenon and happens occasionally;
3, in horizontal type device, do not have to arrange and can guarantee to make the Hu Kou and the dependency structure paralleling at the bottom of kettle of kettle body, in this device onlyAdjust the position of firelock by operative employee's sense organ and iron wire, therefore, this manually adjust mode comparatively loaded down with trivial details, cannot ensure at allHu Kou parallels with at the bottom of kettle, another, and round mouth is still by manual mode of operation, that is: the hand-held round mouth rod of operative employee, to Hu Kou'sInternal orifice and collar extension carry out round mouth at twice, and twice round mouth needs 8～15 seconds, and after round mouth, the kettle mouth-shaped of kettle body is still difficult toGuarantee is that circle, uniformity are poor; Separately, when assembling, put into be difficult to realize between the kettle courage of kettle body and kettle mouth and preferably joinClose, sometimes also there will be the difficult situation that coordinates;
4, close after the chuck motor of horizontal type device, chuck is because inertia can not stop operating immediately, while also needing to wait for one sectionBetween, after chuck stops operating, lean on artificial rotary chuck key, move back mould and next kettle body with what complete previous kettle bodyThe mode-lock operation of processing, visible, open wide chuck (moving back mould), expansion chuck (locked mode) still by manual type, efficiency is lowUnder, in the time of handling kettle body, waste the more time (generally needing more than 15 seconds), therefore the production capacity of teapot be greatly affected,Operative employee's labour intensity is larger;
5, the operation of horizontal type device all relies on civil power, as is subject to weather, maintenance and the factor such as unexpected causes power failure, and all canCause the interruption of kettle body scarfing and round mouth, allow the kettle body of processing scrap, and teapot is handicraft, each kettle body is worth approximately20～100 yuan; Every production line of glassware manufacturing enterprise generally has many these devices, and manufacturing enterprise meets with and has a power failure monthlyGenerally have more than 2 times, the particularly strong convective weather in summer and peak of power consumption, frequency of power cut can be more, as every production lineThere are 5 these devices, monthly meet with and have a power failure 2 times, will cause larger economic loss to manufacturing enterprise.
Summary of the invention
Technical problem to be solved by this invention is to provide the semi-automatic scarfing of a kind of glass teapot kettle body and round mouth device, adopts thisDevice, effectively reduces the breakage rate of kettle body and operative employee's labour intensity, industrial accident rates, has effectively improved adding of kettle bodyWorking medium amount, etc. product rate, working (machining) efficiency.
In order to solve the problems of the technologies described above, the invention provides the semi-automatic scarfing of a kind of glass teapot kettle body and round mouth device, bagDraw together support, be used for chuck, chuck motor, chuck key, firelock, the round mouth rod of mounting glass teapot kettle body, support upperSide has horizontally disposed base plate, circumferential uniform some specifications key hole identical with shape of chuck, some key holesCenter line is coplanar, the extended line of arbitrary key hole center line and the intersect vertical axis of chuck, and firelock points to and close chuck,Chuck, chuck key, firelock, round mouth rod are higher than base plate;
Chuck is positioned at the central region place of base plate, between chuck and base plate, leaves running clearance, and the axis of chuck is perpendicular to base plate,The bayonet socket of chuck is upward and away from base plate;
In support, be provided with lower than base plate and horizontally disposed chuck motor mounting plate, chuck motor is arranged on chuck motor verticallyThe central region of installing plate, chuck motor is established controller in adopting and is had the motor of stepless time adjustment, electromagnetic brake function, cardCoil motor axle passes base plate and chuck coaxially joins;
On chuck motor mounting plate, be provided with sensor near chuck motor shaft place, the controller of sensor and chuck motor is electrically connectedConnect, chuck motor shaft is provided with sensor permanent magnet corresponding to sensor place in position, between sensor permanent magnet and sensorLeave running clearance;
The setting of base plate upside is successively away from chuck and horizontally disposed linear electric motors stationary base, the first telescoping electromagnetic iron, straight lineThe linear electric motors sliding bottom being slidably matched with it is set in motor stationary base, on linear electric motors sliding bottom, straight-line electric is setMachine, the expansion link of the first telescoping electromagnetic iron and linear electric motors sliding bottom join, the expansion link of the first telescoping electromagnetic iron flexibleDirection is consistent with the direction of motion of linear electric motors, and the axle head of straight-line electric arbor coaxially arranges with arbitrary key hole suitable mutuallyThe chuck key of joining, the position of chuck key, inserts while being enough to make chuck key overhanging and corresponding that on its positionIn key hole;
Base plate upside arrange vertical layout and with the chuck support of cranking arm separately, the top of the support of cranking arm arranges vertical slipRotary magnet sliding bottom, the upside of rotary magnet sliding bottom arranges rotary magnet, the swingle of rotary magnetUpwards extend and join with the inner that round mouth is cranked arm, round mouth rod is located at the outer end that round mouth is cranked arm, and vertically establish the bottom of the support of cranking armPut the second telescoping electromagnetic iron, the expansion link of the second telescoping electromagnetic iron upwards extends and joins with rotary magnet sliding bottom, theThe flexible direction of the expansion link of two telescoping electromagnetic iron is consistent with the glide direction of rotary magnet sliding bottom.
For the purpose of concise description problem, below the semi-automatic scarfing of glass teapot kettle body of the present invention and round mouth device are all called for shortFor this device.
Adopt after above technical scheme:
First, chuck is vertical structure, and axis and the base plate of chuck are perpendicular, like this, and at scarfing and the round mouth of kettle bodyIn process, kettle body is clamped securely by chuck, and the fast and rotary speed of the rotary speed of kettle body can conveniently be adjusted, thereby suitableAnswer the processing request of different size kettle body, kettle body is heated evenly and being subject in thermal process distortion or the damaged less (breakage of kettle bodyRate is lower than 3%), the waste of kettle body is less, has effectively ensured that after kettle body scarfing, Hu Kou parallels with at the bottom of kettle, has improved kettle bodyScarfing quality and wait product rates;
Second, after the scarfing of previous kettle body and round mouth complete, when sensor and sensor permanent magnet are time facing each other, sensingDevice is exported the controller of disconnected signal to chuck motor, and this controller obtains signal, just can control card coil motor immediately inThe state that quits work, has formed chuck location structure, can make chuck in the state of stopping the rotation easily and fast, exactly,Reduce the stand-by period that chuck stops the rotation, at this moment, chuck opened and moved back mould, unload after previous kettle body, again can be tightThen carry out the processing of next kettle body, effectively improved the working (machining) efficiency of kettle body;
Three, linear electric motors stationary base, linear electric motors sliding bottom, linear electric motors, chuck key, the first telescoping electromagneticIron, the Semi-automatic lock that has formed kettle body moves back mode structure, clamping kettle body (be rotated in the forward chuck key, chuck is clamped, withCarry out locked mode), while unloading lower kettle body (counter-rotate chuck key, chuck is opened, to move back mould), relying on should halfAutomatic locking moves back mode structure and realizes, and has saved the time, and the working (machining) efficiency of kettle body effectively improves, and operative employee's stow away from heat, canAvoid scalding, operative employee's industrial accident rates, labour intensity reduce, another, while clamping kettle body at every turn, and kettle body stress equalization,Therefore effectively reduce the breakage rate of kettle body;
Four fundamental rules, the support of cranking arm, the second telescoping electromagnetic iron, rotary magnet sliding bottom, rotary magnet, round mouth crank arm,Round mouth bar construction the round mouth structure of kettle body, like this, when round mouth, rely on this round mouth structure to realize, abandoned manual type,Operative employee's labour intensity reduces, also make kettle body oral area be shaped as circle, ensured the uniformity of the external sight of kettle, carryHigh round mouth quality and the rate such as the product of grade of kettle body, and when assembling, puts between the kettle courage of kettle body and kettle mouth and can realize preferably and joiningClose.
In sum, adopt this device, effectively reduce the breakage rate of kettle body and operative employee's labour intensity, industrial accident rates,Effectively improved kettle body crudy, etc. product rate, working (machining) efficiency.
Described base plate upside arrange horizontally disposed and with chuck line slideway separately, on the straight-line guide rail slide block of line slidewayArrange horizontally disposed and be enough to the adjustable plate that spacing changes between chuck, the firelock that vertical layout is set on adjustable plate is verticalPost, firelock is arranged on firelock column by the firelock column slide block being slidably matched with firelock column;
Base plate upside all arranges one corresponding to every one end place of line slideway in position and is used for adhesive adjustable plate so that firelockColumn obtains spacing permanent magnet.
Described line slideway and straight-line guide rail slide block, adjustable plate, two permanent magnets, firelock column, firelock column slide block, fireRifle, has formed the firelock position adjustment structure of kettle body, firelock longitudinally, laterally, the position of three directions of height all can carry out phaseShould adjust and change in ground: firelock longitudinally, can pass through straight-line guide rail slide block, allow firelock move back and forth (because of directly along line slidewayLine guide rail slide block and line slideway are for being slidably matched), change flexibly the longitudinal pitch between institute's dress kettle body on firelock and chuck;Firelock laterally, can by adjustable plate and on adjustment hole, allow firelock move along straight-line guide rail slide block, change flexibly firelockAnd the horizontal spacing on chuck between institute's dress kettle body; The short transverse of firelock, can pass through firelock column slide block, allows firelock along fireRifle column moves up and down, realizes lifting, changes flexibly the height spacing between institute's dress kettle body on firelock and chuck. Like this, canThe scarfing demand that adapts to the kettle body of different-diameter and differing heights, firelock is far away apart from kettle body, and firelock and operative employee's distance is largeIn 40cm, in the time of handling kettle body and scarfing, make operative employee's stow away from heat, effectively reduce operative employee and scald phenomenon generation, behaviourWorkmanship's personal safety is guaranteed, and also can ensure after kettle body scarfing that Hu Kou is with respect to the depth of parallelism of base plate simultaneously.
The side of described line slideway on base plate, the opposite side of linear electric motors stationary base on base plate, line slideway,Between linear electric motors stationary base, be relative arrangement states, the position of the support of cranking arm is static in line slideway, linear electric motorsBetween base, the support of cranking arm, line slideway, linear electric motors stationary base are triangularly arranged.
Like this, this device is set up comparatively balanced, reasonable at integrally-built cloth, and locus utilizes appropriate, makes this deviceOperate steadily, vibrate less.
In described support, be provided with lower than chuck motor mounting plate and horizontally disposed stand-by power supply installing plate, stand-by power supply installing plateOn arrange respectively and be electrically connected with chuck motor, linear electric motors, the first telescoping electromagnetic iron, the second telescoping electromagnetic iron, rotary magnetThe photovoltaic alternating current-direct current stand-by power supply connecing.
Photovoltaic alternating current-direct current stand-by power supply is uninterrupted power source, and like this, the operation of this device does not rely on civil power, and (certainly, civil power is excellentFirst principle), when during accidental power failure, described stand-by power supply can be realized the automatic switchover of power supply moment, and the scarfing of kettle body and round mouth are notCan interrupt, prevent during accidental power failure and the kettle body that causes is scrapped, avoid the waste of kettle body machining raw and auxiliary material and the energyAnd loss.
Brief description of the drawings
Fig. 1 is the stereogram (kettle body is installed) that this device is seen from front to back.
Fig. 2 is another stereogram (kettle body is installed) that this device is seen from front to back.
Fig. 3 is the front view (kettle body is installed) of this device.
Fig. 4 is the rearview (kettle body is installed) of this device.
Fig. 5 is the structural representation of the kettle body round mouth structure in this device.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in further detail.
Referring to Fig. 1-Fig. 5:
This device comprises support 1, is used for installing the chuck 2 of kettle body H, chuck motor 7, chuck key 5f, firelock 3i,Round mouth rod 4h, the upside of support 1 has horizontally disposed base plate 1a, chuck 2, chuck key 5f, firelock 3i, round mouth rod4h is higher than base plate 1a.
Chuck 2 is positioned at the central region place of base plate 1a, and the downside of chuck 2 is connected to chuck flange 2b, chuck 2 by boltChuck flange 2b and base plate 1a between leave running clearance, the axis of chuck 2 is perpendicular to base plate 1a, the bayonet socket of chuck 2Upward and away from base plate 1a. Circumferential uniform three specifications key hole 2a identical with shape of chuck 2, three keys are insertedThe center line of hole 2a is coplanar, the extended line of arbitrary key hole 2a center line and the intersect vertical axis of chuck 2. Base plate 1aBearing block assembly 1e is equipped with corresponding to chuck flange 2b place in upper position.
In support 1, be provided with lower than base plate 1a and horizontally disposed chuck motor mounting plate 1b, chuck motor 7 is installed verticallyIn the central region of chuck motor mounting plate 1b, in chuck motor 7 adopts, establish controller 7a and there is stepless time adjustment, electromagnetismThe motor of brake function, meets shaft coupling 7e on chuck motor shaft 7d, and shaft coupling 7e becomes upwards prolonging of chuck motor shaft 7dLong part, shaft coupling 7e passes the bearing block assembly 1e of base plate 1a and coaxially joins with the chuck flange 2b of chuck 2.
Chuck motor mounting plate 1b is upper is provided with sensor 1f near shaft coupling 7e place, and shaft coupling 7e is in position corresponding to biographyThe bonding sensor permanent magnet 7f of sensor 1f place, leaves running clearance between sensor permanent magnet 7f and sensor 1f. SensingDevice 1f is electrically connected with the controller 7a of chuck motor 7.
Base plate 1a upside arrange horizontally disposed and with chuck 2 line slideway 3a separately, line slideway 3a is in base plateLeft side on 1a, be front and back trends, line slideway 3a is connected with base plate 1a bolt.
On the straight-line guide rail slide block 3b of line slideway 3a, arrange horizontally disposed and be enough to that spacing changes between chuck 2Adjustable plate 3c, straight-line guide rail slide block 3b and line slideway 3a are slidably matched, and the length direction both sides of adjustable plate 3c respectively haveAn oval shape adjustment hole 3d, installs a bolt that screws in straight-line guide rail slide block 3b downwards in each oval shape adjustment hole 3d,This can adjust and change the spacing between adjustable plate 3c and chuck 2.
The firelock column 3e of vertical layout is set on adjustable plate 3c, points to the firelock 3i of also close chuck 2 by vertical with firelockIt is upper that the firelock column slide block 3g that post 3e is slidably matched is arranged on firelock column 3e, on firelock column 3e, establishes along its lengthPut the slideway 3f of vertical layout, along firelock column slide block 3g radially, fastening adjustment bolt 3h revolves through firelock column slide block3g puts in slideway 3f.
On the gas piping of firelock 3i, be respectively equipped with firelock oxygen adjusting knob 3m, firelock natural gas adjusting knob 3n.
Base plate 1a upside all arranges one by permanent magnet support 3j corresponding to every one end place of line slideway 3a in positionBe used for adhesive adjustable plate 3c so that firelock column 3e obtains spacing permanent magnet 3k. Two permanent magnet support 3j sticky dress respectivelyCorresponding permanent magnet 3k, two permanent magnet support 3j and base plate 1a are all bolted.
In the time that firelock column 3e moves to the middle section position of line slideway 3a, can carry out scarfing to kettle body H; Due to two foreverMagnet carrier 3j is equipped with respectively corresponding permanent magnet 3k, in the time that firelock column 3e moves to arbitrary end of line slideway 3a,Adjustable plate 3c will be held, and allows firelock column 3e realize location, now, no longer kettle body H is carried out to scarfing.
The setting of base plate 1a upside is successively away from chuck 2 and horizontally disposed linear electric motors stationary base 5a, the first telescoping electromagneticIron 5d, the right side of linear electric motors stationary base 5a on base plate 1a, is left and right trend, linear electric motors stationary base 5aBe connected with base plate 1a bolt, between line slideway 3a, linear electric motors stationary base 5a, be relative arrangement states. First stretchesContracting electromagnet 5d is connected with base plate 1a bolt by the first telescoping electromagnetic retort stand 5c.
The upper linear electric motors sliding bottom 5b being slidably matched with it that arranges of linear electric motors stationary base 5a, linear electric motors slide at the endSeat 5b is upper arranges linear electric motors 5e by bolt, the expansion link of the first telescoping electromagnetic iron 5d and linear electric motors sliding bottom 5bJoin, the flexible direction of the expansion link of the first telescoping electromagnetic iron 5d is consistent with the direction of motion of linear electric motors 5e, straight-line electricThe axle head of arbor coaxially welds the chuck key 5f suitable with arbitrary key hole 2a, the position of chuck key 5f,While being enough to make chuck key 5f overhanging, insert with that key hole 2a corresponding on its position, now, chuck keyThe spoon center line of 5f and the center line coaxial line of this key hole 2a.
Base plate 1a upside by bolt arrange vertical layout and with the chuck 2 support 4a that cranks arm separately, crank arm support 4a'sPosition is between line slideway 3a, linear electric motors stationary base 5a, and rear side on base plate 1a.
The crank arm top of support 4a arranges the rotary magnet sliding bottom of vertical slip by rotary magnet stationary base 4b4c, rotary magnet stationary base 4b is connected with the support 4a bolt of cranking arm, rotary magnet sliding bottom 4c and electric rotatingMagnet stationary base 4b is slidably matched, and the upside of rotary magnet sliding bottom 4c arranges rotary magnet 4d, rotating electromagneticThe swingle of iron 4d upwards extends and joins by bolt with crank arm the inner of 4g of round mouth, and round mouth rod 4h is located at round mouth and cranks armThe outer end of 4g and both tight fit connections, the bottom of the support 4a that cranks arm vertically arranges by the second telescoping electromagnetic retort stand 4eTwo telescoping electromagnetic iron 4f, the second telescoping electromagnetic retort stand 4e is connected with the support 4a bolt of cranking arm, the second telescoping electromagnetic iron 4fExpansion link upwards extend and join with rotary magnet sliding bottom 4c, the expansion link of the second telescoping electromagnetic iron 4f flexibleDirection is consistent with the glide direction of rotary magnet sliding bottom 4c.
Crank arm support 4a, line slideway 3a, linear electric motors stationary base 5a is triangularly arranged.
In support 1, be provided with lower than chuck motor mounting plate 1b and horizontally disposed stand-by power supply installing plate 1c stand-by power supply peaceOn dress plate 1c, arrange respectively with chuck motor 7, linear electric motors 5e, the first telescoping electromagnetic iron 5d, the second telescoping electromagnetic iron 4f,The photovoltaic alternating current-direct current stand-by power supply 6 of rotary magnet 4d electrical connection.
Photovoltaic alternating current-direct current stand-by power supply 6 forms (attached not shown described photovoltaic cell by electric power host and photovoltaic battery panelPlate); Electric power host comprises charging-discharging controller, battery, civil power inverter etc., charging-discharging controller play charge and discharge automatically controlledThe effect of system; Photovoltaic battery panel is put in open air, accepts generating by solar. Photovoltaic alternating current-direct current stand-by power supply 6 can automatically be controlled and hand over directlyFlowing electric output, is this device uninterrupted power source of 24 hours.
Separately, riser 1d is located to be provided with in the front side of support 1 between base plate 1a and chuck motor mounting plate 1b, to the first flexible electricityThe lock that the flexible state of magnet 5d, the positive-negative rotation state of linear electric motors 5e are controlled moves back mould conversion knob 5g and is arranged on verticalOn plate 1d. The lock of turn left moves back after mould conversion knob 5g, can carry out locked mode, the position that this knob present position is locked mode;In the time that lock moves back mould conversion knob 5g in vertical state, the position that this knob present position is neutral; The lock of turn to the right moves back mouldAfter conversion knob 5g, can move back mould, this knob present position is the position of moving back mould. The controller 7a's of chuck motor 7Rotation start button 7b, rotation stop button 7c are also arranged on riser 1d.
Make firelock 3i just need the position of scarfing to kettle body H, press rotation start button 7b, chuck motor 7 is worked, cardCoil motor 7 is with dynamic sensor permanent magnet 7f and chuck 2 to rotate, and can carry out the scarfing of kettle body H.
Press rotation stop button 7c, chuck motor 7 does not quit work at once, needs time delay just to quit work for 4 seconds, can be at thisIn 4 seconds, complete the round mouth of kettle body H.
The expansion link of the second telescoping electromagnetic iron 4f protrudes upward, by rotary magnet sliding bottom 4c driven rotary electromagnet4d moves upward, and in the time that the swingle of rotary magnet 4d rotates to an angle, round mouth 4g and the round mouth rod 4h that cranks arm is positioned atDirectly over kettle body H that will round mouth, at this moment, the expansion link of the second telescoping electromagnetic iron 4f bounces back downwards, and round mouth rod 4h canKettle body H is carried out to the round mouth of approximately 3 second time, then, the expansion link of the second telescoping electromagnetic iron 4f protrudes upward, and drive is revolvedTurn electromagnet 4d and the round mouth 4g that cranks arm and move up, away from kettle body H, the swingle of rotary magnet 4d drives round mouth song againArm 4g counter-rotates certain angle, exits round mouth.
This device utilizes the rotation of the swingle of flexible, the rotary magnet 4d of the expansion link of the second telescoping electromagnetic iron 4f, oneInferior property completes round mouth, only needs approximately 3 second time, the accurate positioning of round mouth rod 4h, the round mouth shape of kettle body H be circular, canReach unified, and replace artificial round mouth with mechanical round mouth, operative employee is away from the kettle body H of high heat, effectively reduces that human body scaldsPossibility, from the time of round mouth, the round mouth efficiency of this device is far above the round mouth efficiency (round mouth of this device of other devicesEfficiency is the more than 2.5 times of round mouth efficiency of other devices), the round mouth qualification rate of kettle body H is greater than 99%.
Complete after the round mouth of kettle body H, in the time that sensor permanent magnet 7f and sensor 1f face, sensor 1f exports letterNumber give the controller 7a of chuck motor 7, because chuck motor 7 carries electromagnetic brake function, therefore chuck 2 can stop the rotation immediately,The stop position of chuck 2 ensures that a corresponding key hole 2a and chuck key 5f face just, for move back fast mould, underReplacing kettle body and the locked mode of one step are got ready, and save the plenty of time.
In the time that the expansion link of the first telescoping electromagnetic iron 5d stretches out, drive linear electric motors sliding bottoms 5b, linear electric motors 5e towardsThe direction of chuck 2 moves, and chuck key 5f is inserted with that key hole 2a corresponding on its position, after insertion,Linear electric motors 5e can move back mould (opening chuck 2) fast, next step changes the locked mode (being closed chuck 2) after kettle body.
Chuck motor 7 also possesses stepless time adjustment function, and the scarfing and the round mouth that can be kettle body H provide different rotating speeds, thereby carryThe scarfing of high kettle body H and round mouth quality.
For photovoltaic alternating current-direct current stand-by power supply 6, the battery of Ruo Qinei is not full of just continuation charging of electricity daytime, and automatically cutsBe changed to mains-supplied, to remain the fully charged state of battery; When battery is full of electric time daytime, automatically switch toUnnecessary photovoltaic electric energy power supply, powers to this device by civil power inverter; Or: if whenever have a power failure in one day, photovoltaicAlternating current-direct current stand-by power supply 6 will be in 0.3 second to the power supply of this device, make that just the kettle body H at scarfing or round mouth can be because of meaningOuter power failure and cause kettle body H to scrap, photovoltaic alternating current-direct current stand-by power supply 6 can be to the power supply 2 hours continuously of this device, like this,There is with regard to having solved during accidental power failure the problem that kettle body H scraps, realized the utilization of regenerative resource, save electric energy. If addLarge cell panel power and accumulator capacity, do not need civil power, can reach round-the-clock power supply capacity yet.
The operation principle of this device is:
The kettle body H that treats scarfing and round mouth is put into chuck 2, lock is moved back to mould conversion knob 5g and be placed in behind the position of locked mode,Turn back at once the position of neutral, Semi-automatic lock moves back mode structure chuck key 5f is inserted and corresponding that on its positionIn key hole 2a, chuck key 5f rotation immediately, to kettle body, H locks, and time delay stops for 2.5 seconds, now, thenLock is moved back to mould conversion knob 5g and be placed in behind the position of moving back mould, turn back at once the position of neutral, the first telescoping electromagnetic iron 5d'sExpansion link drives chuck key 5f retraction, leaves chuck 2, so far, completes the mode-lock operation of kettle body H;
Mobile firelock column 3e is to the middle section position of line slideway 3a, makes firelock 3i just need the position of scarfing to kettle body H,Press rotation start button 7b, chuck 2 rotates immediately, lights firelock 3i and regulates firelock oxygen adjusting knob 3m and firelockNatural gas adjusting knob 3n, the scarfing that makes the flame of firelock 3i meet kettle body H requires and carries out scarfing, after the several seconds, stopsStop flame combustion, complete the scarfing of kettle body H;
Press rotation stop button 7c, chuck 2 can not stop the rotation immediately, needs time delay just to stop the rotation for 4 seconds, at these 4 secondsTime in, round mouth structure starts action, makes round mouth rod 4h enter at once both allocations of round mouth, approximately 3 second time is completeBecome after the round mouth of kettle body H, round mouth structure is return again wait state;
Now, sensor 1f outputs signal to controller 7a, and chuck 2 is stopped the rotation, and lock is moved back to mould conversion knob 5g and putAfter moving back the position of mould, turn back at once the position of neutral, Semi-automatic lock moves back mode structure and rapidly chuck key 5f is inserted to oneIn corresponding key hole 2a, also reverse rotation, opens chuck 2, after the time delay time of 2.5 seconds, and the first telescoping electromagnetic ironThe expansion link of 5d drives chuck key 5f retraction, leaves chuck 2, realizes the modulo operation of moving back of kettle body H, and completes kettle body HScarfing and round mouth, Semi-automatic lock moves back mode structure and automatically returns wait state, is convenient to scarfing and the round mouth of next kettle body, asThis processes kettle body sustainably.
Approximately 1250 kettle bodies of day production capacity (8 hours dutys) of this device, because it is semi-automatic device, technological parameterAdjustable, therefore, the qualification rate of kettle body is more than 99%.
Adopt this device, effectively reduce the breakage rate of kettle body and operative employee's labour intensity, industrial accident rates, effectively improveThe crudy of kettle body, etc. product rate, working (machining) efficiency.
The foregoing is only preferred embodiment of the present invention, only, in order to explain the present invention, be not used for limiting protection of the present inventionScope; If do not depart from the spirit and scope of the present invention, the present invention is modified or is equal to replacement, all should be encompassed in thisIn the middle of the protection domain of invention claim.
Claims (5)
1. the semi-automatic scarfing of glass teapot kettle body and round mouth device, comprise support, be used for chuck, chuck motor, chuck key, firelock, the round mouth rod of mounting glass teapot kettle body, the upside of support has horizontally disposed base plate, circumferential uniform some specifications key hole identical with shape of chuck, the center line of some key holes is coplanar, the extended line of arbitrary key hole center line and the intersect vertical axis of chuck, firelock points to and close chuck, chuck, chuck key, firelock, round mouth rod, higher than base plate, is characterized in that:
Chuck is positioned at the central region place of base plate, between chuck and base plate, leaves running clearance, and the axis of chuck is perpendicular to base plate, and the bayonet socket of chuck is upward and away from base plate;
In support, be provided with lower than base plate and horizontally disposed chuck motor mounting plate, chuck motor is arranged on the central region of chuck motor mounting plate vertically, chuck motor is established controller in adopting and is had the motor of stepless time adjustment, electromagnetic brake function, and chuck motor shaft passes base plate and chuck coaxially joins;
On chuck motor mounting plate, be provided with sensor near chuck motor shaft place, sensor is electrically connected with the controller of chuck motor, chuck motor shaft is provided with sensor permanent magnet corresponding to sensor place in position, between sensor permanent magnet and sensor, leaves running clearance;
The setting of base plate upside is successively away from chuck and horizontally disposed linear electric motors stationary base, the first telescoping electromagnetic iron, the linear electric motors sliding bottom being slidably matched with it is set in linear electric motors stationary base, on linear electric motors sliding bottom, linear electric motors are set, the expansion link of the first telescoping electromagnetic iron and linear electric motors sliding bottom join, the flexible direction of the expansion link of the first telescoping electromagnetic iron is consistent with the direction of motion of linear electric motors, the axle head of straight-line electric arbor coaxially arranges the chuck key suitable with arbitrary key hole, the position of chuck key, while being enough to make chuck key overhanging, insert with that key hole corresponding on its position,
Base plate upside arrange vertical layout and with the chuck support of cranking arm separately, the crank arm top of support arranges the rotary magnet sliding bottom of vertical slip, the upside of rotary magnet sliding bottom arranges rotary magnet, the swingle of rotary magnet upwards extends and joins with the inner that round mouth is cranked arm, round mouth rod is located at the outer end that round mouth is cranked arm, the crank arm bottom of support vertically arranges the second telescoping electromagnetic iron, the expansion link of the second telescoping electromagnetic iron upwards extends and joins with rotary magnet sliding bottom, the flexible direction of the expansion link of the second telescoping electromagnetic iron is consistent with the glide direction of rotary magnet sliding bottom.
2. the semi-automatic scarfing of glass teapot kettle body according to claim 1 and round mouth device, is characterized in that:
Described base plate upside arrange horizontally disposed and with chuck line slideway separately, on the straight-line guide rail slide block of line slideway, arrange horizontally disposed and be enough to the adjustable plate that spacing changes between chuck, the firelock column of vertical layout is set on adjustable plate, and firelock is arranged on firelock column by the firelock column slide block being slidably matched with firelock column;
Base plate upside all arranges one corresponding to every one end place of line slideway in position and is used for adhesive adjustable plate so that firelock column obtains spacing permanent magnet.
3. the semi-automatic scarfing of glass teapot kettle body according to claim 2 and round mouth device, it is characterized in that: the side of described line slideway on base plate, the opposite side of linear electric motors stationary base on base plate, between line slideway, linear electric motors stationary base, be relative arrangement states, crank arm the position of support between line slideway, linear electric motors stationary base, and the support of cranking arm, line slideway, linear electric motors stationary base are triangularly arranged.
4. the semi-automatic scarfing of glass teapot kettle body according to claim 1 and 2 and round mouth device, it is characterized in that: in described support, be provided with lower than chuck motor mounting plate and horizontally disposed stand-by power supply installing plate, the photovoltaic alternating current-direct current stand-by power supply being electrically connected with chuck motor, linear electric motors, the first telescoping electromagnetic iron, the second telescoping electromagnetic iron, rotary magnet is respectively set on stand-by power supply installing plate.
5. the semi-automatic scarfing of glass teapot kettle body according to claim 3 and round mouth device, it is characterized in that: in described support, be provided with lower than chuck motor mounting plate and horizontally disposed stand-by power supply installing plate, the photovoltaic alternating current-direct current stand-by power supply being electrically connected with chuck motor, linear electric motors, the first telescoping electromagnetic iron, the second telescoping electromagnetic iron, rotary magnet is respectively set on stand-by power supply installing plate.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410640352.3A CN104305797B (en) | 2014-11-13 | 2014-11-13 | The semi-automatic scarfing of glass teapot kettle body and round mouth device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410640352.3A CN104305797B (en) | 2014-11-13 | 2014-11-13 | The semi-automatic scarfing of glass teapot kettle body and round mouth device |
Publications (2)
| Publication Number | Publication Date |
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| CN104305797A CN104305797A (en) | 2015-01-28 |
| CN104305797B true CN104305797B (en) | 2016-05-11 |
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| CN201410640352.3A Active CN104305797B (en) | 2014-11-13 | 2014-11-13 | The semi-automatic scarfing of glass teapot kettle body and round mouth device |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109534666A (en) * | 2019-01-16 | 2019-03-29 | 安徽凤阳亚欧玻璃工艺品有限公司 | Glass pot body mouth of a river molding machine |
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| JP2003335535A (en) * | 2002-05-20 | 2003-11-25 | Nippon Sheet Glass Co Ltd | Apparatus and method for processing axial end of bar- shaped workpiece to spherical shape |
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| CN203700164U (en) * | 2013-12-20 | 2014-07-09 | 程文胜 | Fully-automatic dual-layer glass cup sealing machine |
| CN204146775U (en) * | 2014-11-13 | 2015-02-11 | 安徽凤阳亚欧玻璃工艺品有限公司 | The semi-automatic scarfing of glass teapot kettle body and round mouth device |
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| JP2003335535A (en) * | 2002-05-20 | 2003-11-25 | Nippon Sheet Glass Co Ltd | Apparatus and method for processing axial end of bar- shaped workpiece to spherical shape |
| DE10341300B3 (en) * | 2003-09-02 | 2005-01-27 | Ambeg - Dr. J. Dichter Gmbh | Glass processing machine used in manufacture of glass bottles from glass tubes comprises a rotating table with holders which rotate with a constant revolution, and a rotating table with holders rotating with a different constant revolution |
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| CN104305797A (en) | 2015-01-28 |
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