CN204138908U - Vacuum type steams silk modular system - Google Patents

Vacuum type steams silk modular system Download PDF

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Publication number
CN204138908U
CN204138908U CN201420564338.5U CN201420564338U CN204138908U CN 204138908 U CN204138908 U CN 204138908U CN 201420564338 U CN201420564338 U CN 201420564338U CN 204138908 U CN204138908 U CN 204138908U
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Prior art keywords
casing
screen pack
tank
modular system
vacuum type
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CN201420564338.5U
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Chinese (zh)
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沈根法
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JIANGSU JINDA TEXTILE INDUSTRIAL Co Ltd
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JIANGSU JINDA TEXTILE INDUSTRIAL Co Ltd
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Abstract

The utility model relates to a kind of vacuum type and steams silk modular system, mainly comprise casing, water ring vacuum pump, chamber door and tank, be provided with a water level in tank and take into account heating tube, the sidewall of casing is provided with water inlet pipe and outlet pipe, exhaust tube is provided with in casing, exhaust tube is provided with filter mantle, the surface on casing top is also provided with pressure and takes into account land surface pyrometer; It is simple that vacuum type in the utility model steams the qualitative device structure of silk, cost of manufacture is low, and energy consumption is low, and controlling is strong, well can regulate the change of inflow, humidity and temperature, good heat insulating, makes the yarn after this device processes, can not mouldy or yellowish-white yarn, and yarn can not damaged, frozen-free spot, the treatment process time is short, the loss of compensating line yarn weight and the quality of improvement line yarn.

Description

Vacuum type steams silk modular system
Technical field
The utility model to relate in a kind of weaving for steaming the equipment of silk sizing, is specifically related to a kind of vacuum type and steams silk modular system.
Background technology
Along with the development of textile technology, require more and more higher to the stuctures and properties of yarn, especially for the yarns such as cotton yarn, wool yarn, polyester cotton blended yarn, Polyester Yarns, cladded yarn, sewing thread, artificial fibre carry out yarn steaming to carry out relaxing with shape necessary together with program.Yarn steaming process carries out humid heat treatment to fiber or yarn, and the physical and mechanical properties of appropriate humid heat treatment to fibre and yarn all has a certain impact.After fiber absorbs moisture, heat can be released, now, fiber molecule warm-up movement weakens, internal structure stability strengthens, and in order to keep continuing of this state, will must give yarn heat compensation to a certain degree, make cheese ectonexine can be subject to equal heat treatment, contribute to the overall hygroscopicity improving yarn.At present, domestic steaming silk modular system generally adopts yarn steaming machine, the yarn steaming machine of present use is generally horizontal yarn steaming machine, adopt all-sealed structure, one end is open the door in side, such yarn steaming machine relatively simple for structure sets up an external heat equipment, go out outside generation higher temperature steam, enter airtight heating tube bottom yarn steaming machine, by being applied to the outside demineralized water tank of heating tube, form saturated vapor, heat and wet treatment is carried out to yarn, this mode of heating is a kind of more elementary yarn steaming mode, because peripheral hardware heater carries out post bake by the steam that thermal fluctuation is larger to the demineralized water in equipment, accurate not to the adjustment of yarn steaming temperature by this way.In order to reduce the fluctuation of device interior temperature, Insulation is taked to be necessary to the outside of equipment.And, yarn steaming machine equipment requires higher as a kind of comparatively accurate production equipment to working condition, the general dependence on import yarn steaming machine of textile enterprise meets oneself need of production, external yarn steaming machine high cost, cause very large production cost expenditure, developing the steaming silk equipment that a kind of structure is simple, cost is low, efficiency is high is the technical problem that this area worker needs solution badly.
Utility model content
Technical problem to be solved in the utility model is, overcome the shortcoming of prior art, a kind of vacuum type is provided to steam the qualitative equipment of silk, it is simple that this vacuum type steams the qualitative device structure of silk, cost of manufacture is low, energy consumption is low, and controlling is strong, well can regulate the change of inflow, humidity and temperature, good heat insulating, make the yarn after this device processes, can not be mouldy, yellowish-white yarn can not be produced, and yarn can not damaged, frozen-free spot, the treatment process time is short, the loss of compensating line yarn weight and the quality of improvement line yarn.
In order to solve above technical problem, the utility model provides a kind of vacuum type to steam silk modular system, the water ring vacuum pump mainly comprising casing and be arranged at outside casing, casing is hollow cylindrical configuration, one end sealing other end opening of casing, the openend of casing is provided with chamber door, and the bottom of casing is communicated with a tank, wherein:
The sidewall of casing is provided with water inlet pipe and outlet pipe, and water inlet pipe is higher than outlet pipe, is provided with exhaust tube in casing, and exhaust tube is connected with water ring vacuum pump by flexible pipe, and exhaust tube is provided with filter mantle, the surface on casing top is also provided with pressure and takes into account land surface pyrometer;
Tank is made up of aqua storage tank and deflector, aqua storage tank is the rectangular structure of upper end open, the aqua storage tank surrounding of rectangular structure stretches out formation deflector, be provided with a water level in tank and take into account at least four heating tubes, water-level gauge is placed in the top of tank by the fixed bar be fixed on inboard wall of cistern.
The technical scheme that the utility model limits further is:
Aforementioned vacuum formula is steamed in silk modular system, and the surfaces be clad of casing and chamber door has the heat insulation layer of 70mm, as EPDM or butyronitrile heat insulation layer.
Aforementioned vacuum formula is steamed in silk modular system, filter mantle is made up of filtering mask body and screen pack, screen pack comprises the first screen pack and the second screen pack, and the first screen pack and the second screen pack are arranged on filter cover body in turn, on the first screen pack and the second screen pack, correspondence has the first through hole and the second through hole.
Aforementioned vacuum formula is steamed in silk modular system, and the second through hole on the first through hole of the first screen pack and the second screen pack is manhole, and the diameter of the first through hole is greater than the diameter of the second through hole.
Aforementioned vacuum formula is steamed in silk modular system, is provided with four heating tubes and heating tube is three-phase electricity heating tube in tank.
Aforementioned vacuum formula is steamed in silk modular system, and chamber door hinges is on the openend of casing.
Aforementioned vacuum formula is steamed in silk modular system, becomes 160 ° clockwise between deflector with aqua storage tank.
The beneficial effects of the utility model are:
Water inlet pipe in the utility model vacuum type steaming silk modular system, higher than outlet pipe, ensures that water reaches needs when yarn steaming machine works, not out of the water when avoiding water inlet pipe under outlet pipe;
The utility model vacuum type steams silk modular system when vacuumizing with water ring vacuum pump, the filter mantle of creationary employing on exhaust tube, this filter mantle is made up of screen pack and filtering mask body, screen pack is made up of the first screen pack and the second screen pack, and the first through-hole diameter on the first screen pack is greater than the diameter of the second through hole on the second screen pack, filter mantle can by the impurity on yarn when vacuumizing, impurity in casing sucks in filter mantle, through the screening of the first screen pack and the second screen pack, the impurity that particle is large can be stayed in filter mantle, not only eliminate impurity but also avoid oarse-grained impurity to enter water ring vacuum pump infringement water ring vacuum pump, thus the normal operation of interference work,
In the utility model, tank is made up of aqua storage tank and deflector, and between deflector with aqua storage tank, become 160 °, steam enters in aqua storage tank by deflector support water conservancy diversion when temperature reduces along casing is dirty, directly overflowed to outside casing because the water yield there is not chamber door when being unlikely to open chamber door, waste water source, increase cost, the tank in the utility model can carry out recycle the steam in casing, reduces costs;
Water-level gauge can control water yield number when adding water also is provided with in tank in the utility model, avoid the hypervolia or very few injected, temperature sensor and manometric existence can make the operation of whole equipment be easier to control, and ensure that the accuracy of work guarantees the quality of line yarn;
Increase heat insulation layer outward at casing and chamber door, can better be incubated, avoid the loss of heat, reduce energy consumption, reduce costs, and the temperature needed for ensureing, cut short the time of technique.
Accompanying drawing explanation
Fig. 1 is the structural representation that the utility model embodiment vacuum type steams silk modular system;
Fig. 2 is the structural representation that the utility model embodiment vacuum type steams tank in silk modular system;
In figure: 1-casing.2-water ring vacuum pump, 3-chamber door, 4-tank, 41-aqua storage tank, 42-deflector, 5-exhaust tube, 6-filter mantle, 7-pressure gauge, 8-land surface pyrometer, 9-water-level gauge, 10-heating tube, 11-fixed bar.
Detailed description of the invention
embodiment 1
A kind of vacuum type that the present embodiment provides steams silk modular system, structure as shown in Figure 1, mainly comprise casing 1 and be arranged at the SZB type water ring vacuum pump 2 outside casing 1, casing 1 is hollow cylindrical configuration, one end sealing other end opening of casing 1, chamber door 3 hinges is on the openend of casing 1, and the surfaces be clad of casing 1 and chamber door 3 has the EPDM heat insulation layer of 70mm, the bottom of casing 1 is communicated with a tank 4, wherein:
The sidewall of casing 1 is provided with water inlet pipe and outlet pipe, and water inlet pipe is higher than outlet pipe, exhaust tube 5 is provided with in casing 1, exhaust tube 5 is connected with water ring vacuum pump 2 by flexible pipe, exhaust tube 5 is provided with filter mantle 6, filter mantle 6 is made up of filtering mask body and screen pack, screen pack comprises the first screen pack and the second screen pack, and the first screen pack and the second screen pack are arranged on filter cover body in turn, on first screen pack and the second screen pack, correspondence has the first through hole and the second through hole, the second through hole on first through hole of the first screen pack and the second screen pack is manhole, and the diameter of the first through hole is greater than the diameter of the second through hole, the surface on casing 1 top is also provided with the land surface pyrometer 8 of BYY-U U-tube manometer 7 and B221-905-T2,
Tank 4 is made up of aqua storage tank 41 and deflector 42, aqua storage tank 41 is the rectangular structure of upper end open, aqua storage tank 41 surrounding of rectangular structure stretches out and forms deflector 42,160 ° are become clockwise between deflector 42 with aqua storage tank 41, be provided with water-level gauge 9 and four three-phase electricity heating tubes of a TS58-UHC-C-Y-2000 in tank 4, water-level gauge 9 is placed in the top of tank 4 by the fixed bar 11 be fixed on tank 4 inwall.
Concrete when implementing: will the steaming guide frame steaming silk and place coupling push in casing 1 and closes upper chamber door 3, electrified regulation pipe 10 heats 10-15min and carries out preheating to casing 1 and leave standstill 20-25min; In casing 1, inject water by water inlet pipe and utilize water-level gauge 9 to observe water level, the casing 1 then after the 2 pairs of water fillings of open water ring vacuum pump once vacuumizes; Water in tank 4 becomes low-temperature saturated steam after once vacuumizing, utilizing heating tube once to heat the water in tank 4 makes the low-temperature saturated steam in casing 1 penetrate in steaming silk, and heating 0.5-1h keeps temperature in casing 1 to reach 80-90 DEG C of then standing 40-55min; Secondary vacuum pumping is carried out to the casing 1 after leaving standstill, and again post bake is carried out to the water in tank 4 by heating tube 10, heating 30-45min, the temperature in maintenance casing 1 is at 85-100 DEG C, leave standstill 20-30min insulation after heating, then open chamber door 3 and obtain the steaming silk after shaping.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.

Claims (7)

1. a vacuum type steams silk modular system, it is characterized in that: mainly comprise casing (1) and be arranged at casing (1) water ring vacuum pump outward (2), described casing (1) is hollow cylindrical configuration, one end sealing other end opening of casing (1), the openend of described casing (1) is provided with chamber door (3), the bottom of described casing (1) is communicated with a tank (4), wherein:
The sidewall of described casing (1) is provided with water inlet pipe and outlet pipe, and described water inlet pipe is higher than described outlet pipe, exhaust tube (5) is provided with in described casing (1), described exhaust tube (5) is connected with described water ring vacuum pump (2) by flexible pipe, described exhaust tube (5) is provided with filter mantle (6), the surface on described casing (1) top is also provided with pressure gauge (7) and land surface pyrometer (8);
Described tank (4) is made up of aqua storage tank (41) and deflector (42), the rectangular structure that described aqua storage tank (41) is upper end open, aqua storage tank (41) surrounding of described rectangular structure stretches out the deflector (42) described in being formed, be provided with a water-level gauge (9) and at least four heating tubes (10) in described tank (4), described water-level gauge (9) is placed in the top of tank (4) by the fixed bar (11) be fixed on tank (4) inwall.
2. vacuum type according to claim 1 steams silk modular system, it is characterized in that: the surfaces be clad of described casing (1) and chamber door (3) has the heat insulation layer of 70mm.
3. vacuum type according to claim 1 steams silk modular system, it is characterized in that: described filter mantle (6) is made up of filtering mask body and screen pack, described screen pack comprises the first screen pack and the second screen pack, and the first described screen pack and the second screen pack are arranged on filter cover body in turn, on described first screen pack and the second screen pack, correspondence has the first through hole and the second through hole.
4. vacuum type according to claim 3 steams silk modular system, it is characterized in that: the second through hole on the first through hole of described first screen pack and described second screen pack is manhole, and the diameter of described first through hole is greater than the diameter of the second through hole.
5. vacuum type according to claim 1 steams silk modular system, it is characterized in that: be provided with four heating tubes (10) in described tank (4) and described heating tube (10) is three-phase electricity heating tube.
6. vacuum type according to claim 1 steams silk modular system, it is characterized in that: described chamber door (3) hinges is on the openend of casing (1).
7. vacuum type according to claim 1 steams silk modular system, it is characterized in that: become 160 ° clockwise between described deflector (42) with aqua storage tank (41).
CN201420564338.5U 2014-09-28 2014-09-28 Vacuum type steams silk modular system Active CN204138908U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420564338.5U CN204138908U (en) 2014-09-28 2014-09-28 Vacuum type steams silk modular system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420564338.5U CN204138908U (en) 2014-09-28 2014-09-28 Vacuum type steams silk modular system

Publications (1)

Publication Number Publication Date
CN204138908U true CN204138908U (en) 2015-02-04

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104278455A (en) * 2014-09-28 2015-01-14 江苏今达纺织实业有限公司 Vacuum type yarn steaming forming equipment and application method thereof
CN105256483A (en) * 2015-10-26 2016-01-20 江苏今达纺织实业有限公司 Multifunctional silk steaming shaping equipment and application thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104278455A (en) * 2014-09-28 2015-01-14 江苏今达纺织实业有限公司 Vacuum type yarn steaming forming equipment and application method thereof
CN105256483A (en) * 2015-10-26 2016-01-20 江苏今达纺织实业有限公司 Multifunctional silk steaming shaping equipment and application thereof

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