CN204134696U - The super flow nanometer sand mill of high-performance - Google Patents
The super flow nanometer sand mill of high-performance Download PDFInfo
- Publication number
- CN204134696U CN204134696U CN201420464351.3U CN201420464351U CN204134696U CN 204134696 U CN204134696 U CN 204134696U CN 201420464351 U CN201420464351 U CN 201420464351U CN 204134696 U CN204134696 U CN 204134696U
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- Prior art keywords
- stator
- grinding
- rotor
- sand mill
- separator
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- Expired - Lifetime
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- 239000004576 sand Substances 0.000 title claims abstract description 30
- 238000000227 grinding Methods 0.000 claims abstract description 59
- 239000000463 material Substances 0.000 claims abstract description 53
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 238000007493 shaping process Methods 0.000 claims abstract description 4
- 239000011229 interlayer Substances 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 4
- 239000000498 cooling water Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 239000000843 powder Substances 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 5
- 230000005484 gravity Effects 0.000 abstract description 3
- 239000006185 dispersion Substances 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 description 4
- 239000010410 layer Substances 0.000 description 3
- 239000011324 bead Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002817 coal dust Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Crushing And Grinding (AREA)
Abstract
The utility model relates to the nano-milled technical field sand mill of powder wet method super-fine, is the super flow nanometer sand mill of a kind of high-performance for grinding and dispersion specifically, makes grinding powder fineness reach nanoscale.It comprises frame, rack-mounted staving and the vertical principal axis by motor-driven rotation, described main shaft drives the grinding rotor be arranged in staving grinding chamber to rotate, described rotor is by a lower surface upwards shaping inner chamber, this interior cavity inner sleeve establishes a stator, material passing passage is provided with between this stator and rotor, be provided with separator on the upside of described stator, described material passing passage, by the material guiding separator after grinding in staving, is provided with the discharge nozzle be communicated with separator in stator.The utility model is in process of lapping, and material moves from top to bottom in staving, then moves from bottom to top, again from separator discharging, this mode can make material fully grind, and grinding thinner material in upper strata flows out from the discharging chamber of separator under gravity, improves material Grinding Quality.
Description
Technical field
The utility model relates to powder wet method super-fine nano-milled skilled industry field nanometer sand mill, is the super flow nanometer sand mill of a kind of high-performance for grinding and dispersion specifically, makes grinding powder fineness reach nanoscale.
Background technology
Lapping device is one of requisite equipment in coating producing process, and it is for the fineness that is ground to raw material, powder and granularity.Sand mill is mainly used for carrying out grinding work by High Rotation Speed between abrasive media and material.According to the form of outside, sand mill mainly can be divided into vertical grinding machine and horizontal sand mill.First, compare from the difficulty manufactured, traditional vertical sand mill is owing to adopting open type hermetically-sealed construction, owing to avoiding the problem of seal aspect, just comparatively easy in manufacture, cost is also just lower, so traditional vertical sand mill is more applicable to grinding and requires lower product; Secondly, from the viewpoint of the fineness of grinding, the abrasive media in the mill chamber of traditional vertical sand mill is after the impact being subject to gravity, and charge ratio of media is lower, and, distribute also uneven, result in the undesirable of grinding effect; Originally compared from the one-tenth used again; vertical grinding machine is when shutdown; the medium of grinding in the bottom of grinding chamber, when again starting shooting after shutdown, blade just and pearl create powerful friction; because grinding bead is too concentrated; just easily cause the generation of broken pearl event, simultaneously because installation power is too small, cause the bead etc. that proportion can only be used lighter; otherwise starting power can be caused too low, situation about not starting.Owing to can stirring the mixing material of different viscosities, disperseing, dissolving, emulsification, it is widely used in the fields such as coating, paint, rubber, abrasive material, pottery, ore, coal dust, metal dust, carbide alloy, magnetic material.Existing sand mill generally comprises and comprises frame, rack-mounted staving and the vertical principal axis by motor-driven rotation, charging aperture is provided with on the upside of staving, described main shaft drives the grinding rotor be arranged in staving grinding chamber to rotate, make the mill ball of staving clash into material by the rotation of grinding rotor, reach the object of refinement material.The grinding efficiency of the sand mill of this structure is lower, and material degree of refinement is lower.
Utility model content
For above-mentioned technical problem, the utility model provides one can improve product grinding efficiency and make grinding material fineness reach nanometer, meets the super flow nanometer sand mill of high-performance of nano material extra-fine grinding demand.
The technical scheme in the invention for solving the above technical problem is: the super flow nanometer sand mill of high-performance (MAxxmilll Minibead Beatermill), comprise frame, rack-mounted staving and the vertical principal axis by motor-driven rotation, charging aperture is provided with on the upside of staving, charging aperture place is provided with feed pressure meter apparatus, described main shaft drives the grinding rotor be arranged in staving grinding chamber to rotate, described rotor is by a lower surface upwards shaping inner chamber, this interior cavity inner sleeve establishes a stator, material passing passage is provided with between this stator and rotor, dynamic centrifugal separator is provided with on the upside of described stator, described material passing passage is by the material guiding separator after grinding in staving, the discharge nozzle be communicated with separator is provided with in stator, described staving upper end is closed by mechanical seal, end cap seal is passed through in lower end, described stator lower end is fixed on end cap, described discharge nozzle stretches out end cap, discharge nozzle place is provided with drop temperature meter apparatus.
As preferably, described intracavity bottom is provided with a stepped hole, and described separator stretches in this stepped hole, leaves gap between stepped hole inwall and separator outer wall.
As preferably, several open slot has radially been opened on described rotor top, each open slot and described gap area.
As preferably, gap between the step surface of the gap between described rotor lower surface and described end cap upper surface, the gap between rotor internal cavity inwall and stator outer wall, described stepped hole and stator upper surface forms described material passing passage, and this material passing passage is communicated with grinding chamber and described gap.
As preferably, described stator is hollow form, top in this stator cavity is installed with a cylinder, this cylinder outer wall and cavity inner wall are tightly connected, described dynamic centrifugal separator is installed in cylinder upper end, cylinder is opened conical cavity vertically that be communicated with separator discharging chamber, bottom this conical cavity, is communicated with described discharge nozzle.
As preferably, described inner wall of barrel, rotor outer wall and stator outer wall are provided with rod pin.
As preferably, the described rod pin of described inner wall of barrel and stator outer wall is all in spiral distribution.
As preferably, be equipped with interlayer in described staving and sleeve rotor, in interlayer, be connected with recirculated cooling water, the heat produced during for taking away high-energy input grinding.
As preferably, described main shaft lower end edge has axially opened inserting groove, and described rotor upper end is provided with shank, and main shaft inserts inserting groove rotor driven by shank and rotates.
As preferably, described separator is threaded with stator, and has base to fix.
As can be known from the above technical solutions, the utility model is in process of lapping, and material moves from top to bottom in staving, then moves from bottom to top, then from dynamic whizzer discharging, discharge outlet is provided with thermometer can detect drop temperature and properties of product.This mode can make material fully grind, and performance is guaranteed.Grinding thinner material in upper strata flows out from the discharging chamber of separator under gravity, improves material Grinding Quality.The utility model also adopts three layers to sell rod, not only allows material grind fully, improves product quality further and makes and reach nanoscale; And improve grinding efficiency; Reduce specific energy consumption input cost during high-efficient grinding.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of preferred embodiment of the utility model;
Fig. 2 is the structural representation of grinding rotor in the utility model;
Fig. 3 is stator structure schematic diagram in the utility model.
Detailed description of the invention
Below in conjunction with Fig. 1, Fig. 2, Fig. 3, the utility model is described in further detail:
Sand mill of the present utility model comprises frame 1, rack-mounted staving 2 and is driven the vertical principal axis 4 of rotation by motor 3, and motor is arranged in frame, and motor is rotated by drive shaft such as belt, chain, reductors, charging aperture 21 is provided with on the upside of staving, and have pressure sensor, described main shaft drives the grinding rotor 5 be arranged in staving grinding chamber 22 to rotate, described rotor is by a lower surface upwards shaping inner chamber 51, this interior cavity inner sleeve establishes a stator 6, material passing passage 7 is provided with between this stator and rotor, dynamic centrifugal separator 8 is provided with on the upside of described stator, described material passing passage is by the material guiding separator after grinding in staving, the discharge nozzle 9 be communicated with separator is provided with in stator, and have temperature sensor, described staving upper end is closed by mechanical seal, lower end is sealed by end cap 10, described stator lower end is fixed on end cap, described discharge nozzle stretches out end cap.In implementation process, after material flows to from charging aperture, on rotor top along with rotor balancing rotation uniformly dispersing, moving downward along staving, now in the cylindric gap that rotor centrifugal field and inner wall of barrel are formed, product obtains pretreatment thoroughly; Again by material passing passage guiding grinding rotor inwall, again grind material between stator and grinding rotor inwall, now material is moved from bottom to top by pressure, finally flows out from the separator of upside; Visible, the structure of this sand mill makes material ceaselessly grind in process from top to bottom, from bottom to top, substantially increases the quality of product.
In the utility model, be provided with a stepped hole 53 bottom described inner chamber 51, described dynamic centrifugal separator stretches in this stepped hole, leaves gap between stepped hole inwall and separator outer wall.The structure of sand mill can be made so compacter.Gap between the step surface of the gap between described armature accelerator lower surface and described end cap upper surface, the gap between rotor internal cavity inwall and stator outer wall, described stepped hole and stator upper surface forms described material passing passage, this material passing passage is communicated with grinding chamber and described gap, thus by material passing passage by the material guiding separator after grinding in staving.
In the utility model abrasive media be separated near separator, i.e. the top of armature accelerator, abrasive media accelerates to maximum peripheral speed by interior deflector of establishing.As preferably, several open slot 54 has radially been opened on described rotor 5 top, each open slot and described gap area, because abrasive media is different from the density of material, abrasive media is by centrifugal force separate and turn back in the cylindric gap that initial rotor centrifugal field and inner wall of barrel formed by epitrochanterian described open slot; Along with the inflow of new material, separated abrasive media participates in again grinding, and so, in the grinding chamber closed, abrasive media forms circulation.
Described stator 6 is in hollow form, top in this stator cavity 61 is installed with a cylinder 62, this cylinder outer wall and cavity inner wall are tightly connected, described separator is installed in cylinder upper end, cylinder is opened conical cavity 63 vertically that be communicated with separator discharging chamber, bottom this conical cavity, is communicated with described discharge nozzle.After the material after grinding flows out from the discharging chamber of separator, material to be led discharge nozzle by the guide functions of conical cavity, to improve discharging efficiency, better distinguish grinding material and non-grinding material region simultaneously.
In the utility model, described inner wall of barrel, rotor outer wall and stator outer wall are provided with the design of excellent pin 11, three layers pin rod not only allows material grind fully, milling area is increased, and the diameter of abrasive media can be used less; Because the many and abrasive media of rod pin quantity does relative motion between three layers of rod pin, material is under equal conditions subject to, and frequency that abrasive media clashes into is eager to excel more than 10 times, improves product quality further, guarantees that the fineness of grinding material reaches Nano Particle distribution; And improve grinding efficiency; Reduce energy consumption.The described rod pin of described inner wall of barrel and stator outer wall is all in spiral distribution, and make the grinding of material more abundant, running orbit meets equation principle more; Interlayer 23 is equipped with in described staving and sleeve rotor, recirculated cooling water is connected with in interlayer, be convenient to the heat produced when taking away the macro-energy grinding of high specific energy consumption, quick cooling temperature of charge makes material under ultralow temperature, carry out the grinding of more low energy consumption, to guarantee that material can not destroy its original chemical characteristic because temperature is too high; As preferably, described separator is threaded with stator, and being threaded connection can be for convenience detach.
As preferably, described main shaft 4 lower end edge has axially opened inserting groove 41, and described armature accelerator 5 upper end is provided with shank 52, and main shaft inserts inserting groove rotor driven by shank and rotates, and as when grafting, key can be adopted to be connected with the mode of groove.This structure, for brand new design vertical grinding machine, not only can be avoided main shaft long, affect transmission effect; And, the height of sand mill can be done more, specifications and models do more comprehensively, meet large batch of industrial production demand, be applicable to the grinding of large discharge; Moreover the shank of this rotor stretches out the inserting mode of staving, be conducive to adopting mechanical seal to seal to staving, thus raising sealing effectiveness, ensure that the permanent stable operation of machine is wanted, can realize disperseing continuously material online and grinding to have possessed more efficient advantage easily.
Above-mentioned embodiment is only for illustration of the utility model, and be not to restriction of the present utility model, the those of ordinary skill of relevant technical field, when not departing from the utility model spirit and scope, can also make various change and modification, therefore all equivalent technical schemes also should belong to category of the present utility model.
Claims (10)
1. the super flow nanometer sand mill of high-performance, comprise frame, rack-mounted staving and the vertical principal axis by motor-driven rotation, charging aperture is provided with on the upside of staving, described main shaft drives the grinding rotor be arranged in staving grinding chamber to rotate, it is characterized in that: described rotor is by a lower surface upwards shaping inner chamber, this interior cavity inner sleeve establishes a stator, material passing passage is provided with between this stator and armature accelerator, dynamic centrifugal separator is installed on the upside of described stator, material after grinding in staving to lead this separator by described material passing passage, the discharge nozzle be communicated with separator is provided with in stator, described staving upper end is closed by mechanical seal, end cap seal is passed through in lower end, described stator lower end is fixed on end cap, described discharge nozzle stretches out end cap.
2. sand mill according to claim 1, is characterized in that: described intracavity bottom is provided with a stepped hole, and described dynamic centrifugal separator stretches in this stepped hole, leaves gap between stepped hole inwall and separator outer wall.
3. sand mill according to claim 2, it is characterized in that: the gap between the step surface of the gap between described rotor lower surface and described end cap upper surface, the gap between rotor internal cavity inwall and stator outer wall, described stepped hole and stator upper surface forms described material passing passage, this material passing passage is communicated with grinding chamber and described gap.
4. sand mill according to claim 2, is characterized in that: several open slot has radially been opened on described rotor top, each open slot and described gap area.
5. sand mill according to claim 1, it is characterized in that: described stator is hollow form, top in this stator cavity is installed with a cylinder, this cylinder outer wall and cavity inner wall are tightly connected, described dynamic centrifugal separator is installed in cylinder upper end, cylinder is opened conical cavity vertically that be communicated with separator discharging chamber, bottom this conical cavity, is communicated with described discharge nozzle.
6. sand mill according to claim 1, is characterized in that: described inner wall of barrel, rotor outer wall and stator outer wall are provided with rod pin.
7. sand mill according to claim 6, is characterized in that: the described rod pin of described inner wall of barrel and stator outer wall is all in spiral distribution.
8. sand mill according to claim 1, is characterized in that: be equipped with water conservancy diversion interlayer in described staving and sleeve rotor, be connected with recirculated cooling water in interlayer.
9. sand mill according to claim 1, is characterized in that: described main shaft lower end edge has axially opened inserting groove, and described rotor upper end is provided with shank, and main shaft inserts inserting groove rotor driven by shank and rotates.
10. sand mill according to claim 1, is characterized in that: described separator is threaded with stator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420464351.3U CN204134696U (en) | 2014-08-15 | 2014-08-15 | The super flow nanometer sand mill of high-performance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420464351.3U CN204134696U (en) | 2014-08-15 | 2014-08-15 | The super flow nanometer sand mill of high-performance |
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| Publication Number | Publication Date |
|---|---|
| CN204134696U true CN204134696U (en) | 2015-02-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420464351.3U Expired - Lifetime CN204134696U (en) | 2014-08-15 | 2014-08-15 | The super flow nanometer sand mill of high-performance |
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| Country | Link |
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| CN (1) | CN204134696U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104190504A (en) * | 2014-08-15 | 2014-12-10 | 广州派勒机械设备有限公司 | High-performance super-flow nanometer sand mill |
| CN105396650A (en) * | 2015-09-22 | 2016-03-16 | 广州派勒机械设备有限公司 | Screen-free type intelligent nanometer grinding system |
| CN107570276A (en) * | 2017-09-14 | 2018-01-12 | 江苏博砚电子科技有限公司 | A kind of high-precision finely divided sand mill |
-
2014
- 2014-08-15 CN CN201420464351.3U patent/CN204134696U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104190504A (en) * | 2014-08-15 | 2014-12-10 | 广州派勒机械设备有限公司 | High-performance super-flow nanometer sand mill |
| CN105396650A (en) * | 2015-09-22 | 2016-03-16 | 广州派勒机械设备有限公司 | Screen-free type intelligent nanometer grinding system |
| CN107570276A (en) * | 2017-09-14 | 2018-01-12 | 江苏博砚电子科技有限公司 | A kind of high-precision finely divided sand mill |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 511495 Guangzhou, Panyu District, Zhong Cun street, the source of the road on the 1st Patentee after: PUHLER (GUANGDONG) SMART NANO TECHNOLOGY Co.,Ltd. Address before: Four 510000 Guangdong village Shek Pik cliff street Panyu District city of Guangzhou province Xie Shi Road No. 88 Patentee before: PUHLER (GUANGZHOU) MACHINERY AND EQUIPMENT Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150204 |