CN204125779U - Automatic stop control system and cut across machine - Google Patents

Automatic stop control system and cut across machine Download PDF

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Publication number
CN204125779U
CN204125779U CN201420464443.1U CN201420464443U CN204125779U CN 204125779 U CN204125779 U CN 204125779U CN 201420464443 U CN201420464443 U CN 201420464443U CN 204125779 U CN204125779 U CN 204125779U
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China
Prior art keywords
stop control
control system
automatic stop
code length
controller
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CN201420464443.1U
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Chinese (zh)
Inventor
丁义珍
吴海彬
朱祥明
吕江云
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Guangdong Esquel Textiles Co Ltd
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Guangdong Esquel Textiles Co Ltd
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Priority to CN201420464443.1U priority Critical patent/CN204125779U/en
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Abstract

The utility model discloses a kind of automatic stop control system and cut across machine, described automatic stop control system comprises drive unit, controller, receiver, code length meter; Described code length meter, controller, receiver connect successively, and described controller is also connected to drive unit.The described machine that cuts across comprises described automatic stop control system.The automatic stop control system that the utility model relates to reduce operating personnel labour intensity, improve operating efficiency and improve equipment capacity utilization rate.

Description

Automatic stop control system and cut across machine
Technical field
The servicing unit that the utility model relates to clothes, machine equipment is cut across in weaving, particularly relates to a kind of automatic stop control system and cuts across machine.
Background technology
For production control criticizes difference, enhance productivity, Cotton Colored Woven Fabric can be produced according to the principle of " concentrated processing " in process of production as far as possible.When product arrives the finished product stage, for meeting the code length demand of client and ensureing inner quality control requirement (ensureing the shipment of A level cloth), need that the large batch of look of these " concentrated processing " is knitted finished fabric and be cut into the little yardage roll meeting requirements.
Cutting across operation, complete at present by manually carrying out operation, operating personnel need the code length ceaselessly shown by visual code table in the process of cutting across, and operating personnel's working strength is large.
Utility model content
Based on this, be necessary to provide the labour intensity of a kind of operating personnel of reduction, improve operating efficiency and improve the automatic stop control system of equipment capacity utilization rate.
A kind of automatic stop control system, comprises drive unit, controller, the receiver for inputting the scheme of cutting across, the code length meter collected for metering and the metrical information of code length for receiving code long message;
Described code length meter is connected to described controller, and described receiver is connected to described controller, and described controller also connects and is controlled in described drive unit.
Wherein in an embodiment, also comprise the communication card for communication between controller and receiver, described communication card is series between described controller and receiver.
Wherein in an embodiment, also comprise board, described board has into cloth driven pulley, enters on cloth driven pulley described in described code length meter is arranged at.
Wherein in an embodiment, described code length meter has code table display and code table sensor, described code table sensor setting in described enter on cloth driven pulley.
Wherein in an embodiment, described board has the frequency converter accepting communications card signal, and described frequency converter is connected to described motor.
Wherein in an embodiment, described board has driving wheel, and described drive unit has the motor driving described driving wheel.
Wherein in an embodiment, described receiver has the ERP system for inputting the scheme of cutting across, and described ERP system controls described communication card.
Wherein in an embodiment, described controller is PLC.
Another object of the present utility model is to provide one to cut across machine.
One cuts across machine, comprises described automatic stop control system.
The automatic stop control system that the utility model relates to has following beneficial effect:
1, the automatic stop control system operating personnel solved in existing technological process that the utility model relates to need ceaselessly visual code table in the process of cutting across, and reduce the labour intensity of operating personnel;
2, when code length meter is consistent with the information of cutting across demand code length by the cloth code length data that read in real time, machine can be shut down in position accurately, improve operating efficiency;
3, can accomplish that separate men from machines operates, improve equipment capacity utilization rate;
4, can production capacity be improved, the machine that a people operates more than two or two can be realized, compare existing technique, substantially increase production capacity.
Accompanying drawing explanation
Fig. 1 is the utility model embodiment automatic stop control system schematic diagram;
Fig. 2 is the utility model embodiment automatic stop control system subelement annexation schematic diagram;
Fig. 3 is the utility model embodiment automatic stop control system working state schematic representation.
Description of reference numerals
10, board; 20, controller; 30, receiver; 40, code table display; 42, code table sensor; 50, driving wheel; 52, cloth driven pulley is entered; 60, cloth.
Detailed description of the invention
For the ease of understanding the utility model, below with reference to relevant drawings, the utility model is described more fully.Preferred embodiment of the present utility model is given in accompanying drawing.But the utility model can realize in many different forms, is not limited to embodiment described herein.On the contrary, provide the object of these embodiments be make the understanding of disclosure of the present utility model more comprehensively thorough.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present utility model understand usually.The object of the term used in description of the present utility model herein just in order to describe specific embodiment, is not intended to be restriction the utility model.Term as used herein "and/or" comprises arbitrary and all combinations of one or more relevant Listed Items.
A kind of automatic stop control system, see Fig. 1 and Fig. 2, comprise drive unit, for the controller 20 of receiving code long message, for inputting the receiver 30 of the scheme of cutting across, the code length meter collected for metering and the metrical information of code length and the communication card (not shown in figure 1) for motor, communication between code length meter and receiver 30;
Further, also comprise board 10, described board 10 has driving wheel 50, and described drive unit has the motor driving described driving wheel 50; Described board 10 also has into cloth driven pulley 52, enters on cloth driven pulley 52 described in described code length meter is arranged at; Described board 10 has the frequency converter (not shown in Fig. 1, see Fig. 2) accepting communications card signal, and described frequency converter is connected to described motor.
Shown in Figure 2, described code length meter is connected to described controller 20, and described receiver 30 is connected to code length meter by described communication card, and described communication card also connects and is controlled in described drive unit; Described controller 20 is PLC; Described code length meter has code table display 40 and code table sensor 42, enters on cloth driven pulley 52 described in described code table sensor 42 is arranged at.Described receiver 30 has the ERP system (WMIS system is used for Woven Fabrics factory, i.e. tatting Production MIS) for inputting the scheme of cutting across, and described ERP system controls described communication card, and receiver 30 is computer system in the present embodiment.
The present embodiment additionally provides one and cuts across machine, and the described machine that cuts across includes above-mentioned automatic stop control system.
What the utility model related to cut across machine from stop control method, comprise the steps:
Shown in Figure 3, receiver 30 input is cut across scheme and the information of cutting across demand code length is transmitted in controller 20;
The cloth 60 meeting scheme of cutting across is placed in board 10, starter motor, start batching, the cloth code length data read in real time and the information of cutting across demand code length contrast by code length meter, when both differ 5-8 code length, comparison information is passed to communication card until receiver 30 by controller 20 by code length meter, simultaneously receiver 30 return command information by communication card to controller 20, controller 20 order Frequency Converter Control motor pre-decelerating, and export stopping signal, after both code lengths are consistent, Frequency Converter Control motor shuts down;
When cloth 60 cuts across final stage, code length (the present embodiment is 10 code lengths) warning reminding that code length meter is predetermined in advance, if when the code length data occurring the final stage cloth read in real time are inconsistent with the information of cutting across demand code length, artificial by the actual code length input sink 30 of final stage cloth, and the actual code long data of final stage cloth is passed back in controller 20, such as, the scheme of cutting across to be total cloth be 500 code length, need to cut across the short cloth that 4 times form every section of 100 code lengths, when the code length data of the cloth of real-time reading each so are in theory 100 with the information of cutting across demand code length, Frequency Converter Control motor shuts down, and can realize shutting down, and in actual production operating process, may occur be the scheme of cutting across to be total cloth be 500 code length, need to cut across the short cloth that 4 times form every section of 100 code lengths, but total code length of the cloth of input may less than 500 or just over 500, so first three time cut across after, the code length of the cloth of final stage is with regard to less than 100 or just over 100, so now after the actual code long data of code length sensor reading, and when showing on code length display, workman finds that data are inconsistent with the data of cutting across scheme, just need manual stoppage, the actual stop position of Artificial Control cloth, code length meter by actual code long data (the actual code length less than 100 or just over 100 actual code long data) pass back in controller 20,
Manually complete after cutting across, then by the information of demand of the cutting across code length in receiver 30 reset, recall the information that next cuts across demand code length, carry out next time cut across operation.
The automatic stop control system that the utility model relates to is when code length meter is consistent with the information of cutting across demand code length by the cloth code length data that read in real time, and machine can be shut down in position accurately, improve operating efficiency; Can accomplish that separate men from machines operates, improve equipment capacity utilization rate; The operating personnel solved in existing technological process need ceaselessly visual code table in the process of cutting across, and reduce the labour intensity of operating personnel; Can production capacity be improved, the machine that a people operates more than two or two can be realized, compare existing technique, substantially increase production capacity.
The utility model relate to from stop control method, required equipment is simple, and equipment investment is few, and method of operating is easy, saves manpower and time cost.
The above embodiment only have expressed several embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.

Claims (9)

1. an automatic stop control system, is characterized in that, comprises drive unit, controller, the receiver for inputting the scheme of cutting across, the code length meter collected for metering and the metrical information of code length for receiving code long message;
Described code length meter is connected to described controller, and described receiver is connected to described controller, and described controller also connects and is controlled in described drive unit.
2. automatic stop control system according to claim 1, is characterized in that, also comprises the communication card for communication between controller and receiver, and described communication card is series between described controller and receiver.
3. automatic stop control system according to claim 1 and 2, is characterized in that, also comprise board, and described board has into cloth driven pulley, enters on cloth driven pulley described in described code length meter is arranged at.
4. automatic stop control system according to claim 3, is characterized in that, described code length meter has code table display and code table sensor, described code table sensor setting in described enter on cloth driven pulley.
5. automatic stop control system according to claim 3, is characterized in that, described board has driving wheel, and described drive unit has the motor driving described driving wheel.
6. automatic stop control system according to claim 5, is characterized in that, described board has the frequency converter accepting communications card signal, and described frequency converter is connected to described motor.
7. automatic stop control system according to claim 2, is characterized in that, described receiver has the ERP system for inputting the scheme of cutting across, and described ERP system controls described communication card.
8. automatic stop control system according to claim 1 and 2, is characterized in that, described controller is PLC.
9. cut across a machine, it is characterized in that, comprise the automatic stop control system described in any one of claim 2-8.
CN201420464443.1U 2014-08-15 2014-08-15 Automatic stop control system and cut across machine Active CN204125779U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104178998A (en) * 2014-08-15 2014-12-03 广东溢达纺织有限公司 Automatic-stop control method, and control system thereof and cutting machine
CN107324122A (en) * 2017-07-27 2017-11-07 广东溢达纺织有限公司 Cut across plaiting device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104178998A (en) * 2014-08-15 2014-12-03 广东溢达纺织有限公司 Automatic-stop control method, and control system thereof and cutting machine
CN107324122A (en) * 2017-07-27 2017-11-07 广东溢达纺织有限公司 Cut across plaiting device

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