CN204122727U - A kind of slurrying of metal semi-solid slurry and feeding integration apparatus - Google Patents
A kind of slurrying of metal semi-solid slurry and feeding integration apparatus Download PDFInfo
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- CN204122727U CN204122727U CN201420547707.XU CN201420547707U CN204122727U CN 204122727 U CN204122727 U CN 204122727U CN 201420547707 U CN201420547707 U CN 201420547707U CN 204122727 U CN204122727 U CN 204122727U
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- holding furnace
- die casting
- solid slurry
- integration apparatus
- feeding
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Abstract
The utility model discloses a kind of slurrying and feeding integration apparatus of metal semi-solid slurry, this integration apparatus coordinates with die casting machine, integration apparatus is arranged in the frame of the right flank of die casting machine, described integration apparatus is provided with the holding furnace for slurrying being positioned at frame front, motlten metal is held in holding furnace, being provided with the inlet orifice for adding motlten metal on front side of the top of holding furnace, on rear side of the top of holding furnace, being provided with the material taking mouth for taking out semi solid slurry.The utility model is by the Distance Shortened of the slurrying of semi solid slurry and feed mechanism and die casting machine, avoid semi solid slurry distance in feeding process long and accurately can not control the problem of slurry temperature, guarantee implantation temperature semi solid slurry accurately in die casting machine, with the quality of the efficiency and die-cast product that ensure die casting operation.
Description
Technical field
The utility model relates to a kind of production equipment of metal semi-solid slurry, is specifically related to a kind of slurrying and feeding integration apparatus of metal semi-solid slurry.
Background technology
The slurrying of metal semi-solid slurry and feeding are the important steps of semi solid slurry die casting operation, and especially for the die casting operation of semi solid slurry, the temperature controlling semi solid slurry is very important, and its temperature has influence on the efficiency of die casting operation and the quality of die-cast product.And the slurrying of the semi solid slurry of routine adopts independently pulping equipment preparation, then by feeder equipment, semi solid slurry is delivered to die casting machine and carries out die casting, and the cast temperature of semi solid slurry is more than its liquidus curve 10 to 20 degrees Celsius, at such temperature, if feeding time is long, the temperature of semi solid slurry then can be made effectively to control, thus make the quality of die-cast product receive great impact.
Utility model content
The utility model technical issues that need to address are just the defect overcoming prior art, a kind of slurrying and feeding integration apparatus of metal semi-solid slurry are provided, it is by the Distance Shortened of the slurrying of semi solid slurry and feed mechanism and die casting machine, avoid semi solid slurry distance in feeding process long and accurately can not control the problem of slurry temperature, guarantee implantation temperature semi solid slurry accurately in die casting machine, with the quality of the efficiency and die-cast product that ensure die casting operation.
For solving the problem, the utility model adopts following technical scheme:
A kind of slurrying of metal semi-solid slurry and feeding integration apparatus, this integration apparatus coordinates with die casting machine, die casting machine is provided with the feeding mouth for injecting semi solid slurry, the leading flank of die casting machine is provided with the cutting agency for taking out die casting, integration apparatus is arranged in the frame of the right flank of die casting machine, die casting machine is provided with the hydraulic jack for die casting operation, and die casting machine is also provided with electric cabinet; Described integration apparatus is provided with the holding furnace for slurrying being positioned at frame front, motlten metal is held in holding furnace, being provided with the inlet orifice for adding motlten metal on front side of the top of holding furnace, on rear side of the top of holding furnace, being provided with the material taking mouth for taking out semi solid slurry; Holding furnace is the place of preparing semi solid slurry, motlten metal raw material is poured into holding furnace by inlet orifice, then manually in holding furnace, metal alterant is put into, motlten metal is gone bad and produces a large amount of nucleus, under the stirring of puddler and the air blowing effect of inert gas, motlten metal efficiently mixes, and obtains semi solid slurry;
Frame is provided with two columns vertically arranged, and the upper end of two columns is provided with a horizontally disposed crossbeam, and crossbeam is positioned at the top of material taking mouth and feeding mouth; The left surface of crossbeam is provided with along the horizontally disposed slide rail of crossbeam, and slide rail is coordinated with the feeding lift cylinder side slip vertically arranged by slide block; The expansion link end of feeding lift cylinder lower end is provided with the transverse arm of a level, and there is a scoop end of transverse arm by hinge;
The slide block of crossbeam is provided with drive motors, and the output shaft of drive motors is connected with reduction box input shaft, and reduction gearbox output shaft is provided with driven wheel, and this driven wheel coordinates with rack rails horizontally disposed on crossbeam.By the effect of drive motors, make slide block drive feeding lift cylinder to slide along crossbeam, thus drive scoop back and forth movement between feeding mouth and material taking mouth, scoop pours feeding mouth into after being taken out by the semi solid slurry in holding furnace, carries out die casting operation by die casting machine.
Frame on rear side of holding furnace is provided with the rabbling mechanism for stirring motlten metal in holding furnace, rabbling mechanism comprises a stirring lift cylinder vertically arranged, the lower end of stirring lift cylinder expansion link is provided with a stirring motor vertically arranged, the housing lower end of stirring motor is fixed with a horizontal stand, the stirring motor end far away of horizontal stand is provided with a vertical puddler, the upper end of puddler is connected with horizontal stand by bearing, puddler upper end is provided with the driven sprocket of a level, stirring motor output shaft is provided with a drive sprocket, driven sprocket is coordinated with drive sprocket by driving chain, puddler moves up and down in material taking mouth position under the driving of stirring lift cylinder, when preparing semi solid slurry, by stirring lift cylinder, stirring rod being declined in feeding holding furnace, being rotated by stirring motor rotating drive stirring rod, stirring operation being carried out to the semi solid slurry in holding furnace, makes it mix with metal alterant.
The infrared radiation thermometer for detecting molten metal temperature in holding furnace is provided with, the temperature of semi solid slurry in infrared radiation thermometer monitoring holding furnace above inlet orifice; Be provided with for the injecting hole to inert gas injecting in motlten metal in holding furnace, injecting hole, to inert gas injecting in semi solid slurry, promotes the mixing efficiency of semi solid slurry.
Preferably, frame is provided with the clean-up frame of the motlten metal for striking off adhesion in stirring rod.The metal of its adhesion, when puddler promotes, scrapes off by clean-up frame.
The slurrying of the utility model metal semi-solid slurry and the course of work of feeding integration apparatus are:
Holding furnace is the place of preparing semi solid slurry, motlten metal raw material is poured into holding furnace by inlet orifice, then manually in holding furnace, metal alterant is put into, motlten metal is gone bad and produces a large amount of nucleus, under the stirring of puddler and the air blowing effect of inert gas, motlten metal efficiently mixes, and obtains semi solid slurry; By the slip of slide block and the effect of feeding lift cylinder, scoop stretches in the semi solid slurry of holding furnace and fills with semi solid slurry, then feeding lift cylinder promotes, under the driving of drive motors, scoop is transported to feeding mouth and semi solid slurry is inserted feeding mouth fast, carries out die casting operation by die casting machine.
Advantage of the present utility model and beneficial effect are:
The slurrying of the utility model metal semi-solid slurry and feeding integration apparatus, adopt holding furnace as slurrying structure, make the distance of itself and die casting machine very near, the operation of slurrying and feeding can be completed fast, guarantee that semi solid slurry, in feeding process, larger variations in temperature can not occur, guarantee the Optimal Control to slurry temperature, guarantee efficiency and the preferably product quality of die casting operation.
The slurrying of the utility model metal semi-solid slurry and feeding integration apparatus, adopt cylinder and motor as driver part, decrease the operation of manpower operation, improve the efficiency of die casting operation, ensure that the safety of operating personnel.
Accompanying drawing explanation
Fig. 1 is slurrying and the feeding integration apparatus structural representation of the utility model metal semi-solid slurry.
Fig. 2 is part A partial enlarged drawing in Fig. 1.
In figure: 1, hydraulic jack; 2, die casting machine; 3, crossbeam; 4, feeding mouth; 5, feeding lift cylinder; 6, transverse arm; 7, scoop; 8, slide rail; 9, lift cylinder is stirred; 10, stirring motor; 11, puddler; 12, clean-up frame; 13, column; 14, holding furnace; 15, material taking mouth; 16, inlet orifice; 17, cutting agency; 18, electric cabinet.
Detailed description of the invention
embodiment 1
As depicted in figs. 1 and 2, the utility model is a kind of slurrying and feeding integration apparatus of metal semi-solid slurry, this integration apparatus coordinates with die casting machine 2, die casting machine 2 is provided with the feeding mouth 4 for injecting semi solid slurry, the leading flank of die casting machine 2 is provided with the cutting agency 17 for taking out die casting, integration apparatus is arranged in the frame of the right flank of die casting machine 2, and die casting machine 2 is provided with the hydraulic jack 1 for die casting operation, and die casting machine 2 is also provided with electric cabinet 18; Described integration apparatus is provided with the holding furnace 14 for slurrying being positioned at frame front, motlten metal is held in holding furnace 14, being provided with the inlet orifice 16 for adding motlten metal on front side of the top of holding furnace 14, on rear side of the top of holding furnace 14, being provided with the material taking mouth 15 for taking out semi solid slurry;
The upper end that frame is provided with column 13, two columns 13 that two are vertically arranged is provided with a horizontally disposed crossbeam 3, and crossbeam 3 is positioned at the top of material taking mouth 15 and feeding mouth 4; The left surface of crossbeam 3 is provided with along the horizontally disposed slide rail 8 of crossbeam 3, and slide rail 8 is coordinated with feeding lift cylinder 5 side slip vertically arranged by slide block; The expansion link end of feeding lift cylinder 5 lower end is provided with the transverse arm 6 of a level, and there is a scoop 7 end of transverse arm 6 by hinge;
The slide block of crossbeam 3 is provided with drive motors, and the output shaft of drive motors is connected with reduction box input shaft, and reduction gearbox output shaft is provided with driven wheel, and this driven wheel coordinates with horizontally disposed rack rails on crossbeam 3.
Frame on rear side of holding furnace 14 is provided with the rabbling mechanism for stirring motlten metal in holding furnace 14, rabbling mechanism comprises a stirring lift cylinder 9 vertically arranged, the lower end of stirring lift cylinder 9 expansion link is provided with a stirring motor 10 vertically arranged, the housing lower end of stirring motor 10 is fixed with a horizontal stand, stirring motor far away 10 end of horizontal stand is provided with a vertical puddler 11, the upper end of puddler 11 is connected with horizontal stand by bearing, puddler 11 upper end is provided with the driven sprocket of a level, stirring motor 10 output shaft is provided with a drive sprocket, driven sprocket is coordinated with drive sprocket by driving chain, puddler 11 moves up and down in material taking mouth 15 position under the driving of stirring lift cylinder 9, when preparing semi solid slurry, by stirring lift cylinder 9, stirring rod being declined in feeding holding furnace 14, being rotated by stirring motor 10 rotating drive stirring rod, stirring operation being carried out to the semi solid slurry in holding furnace 14, makes it mix with metal alterant.
The infrared radiation thermometer for detecting molten metal temperature in holding furnace 14 is provided with, the temperature of semi solid slurry in infrared radiation thermometer monitoring holding furnace 14 above inlet orifice 16; Be provided with for the injecting hole to inert gas injecting in motlten metal in holding furnace 14.Frame is provided with the clean-up frame 12 of the motlten metal for striking off adhesion in stirring rod.
The drived control of cylinder and motor is existing mature technology, no longer describes in detail in the present embodiment.
Last it is noted that obviously, above-described embodiment is only for the utility model example is clearly described, and the restriction not to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.And thus the apparent change of amplifying out or variation be still among protection domain of the present utility model.
Claims (3)
1. the slurrying of a metal semi-solid slurry and feeding integration apparatus, this integration apparatus coordinates with die casting machine, die casting machine is provided with the feeding mouth for injecting semi solid slurry, the leading flank of die casting machine is provided with the cutting agency for taking out die casting, integration apparatus is arranged in the frame of the right flank of die casting machine, it is characterized in that, described integration apparatus is provided with the holding furnace for slurrying being positioned at frame front, motlten metal is held in holding furnace, the inlet orifice for adding motlten metal is provided with on front side of the top of holding furnace, the material taking mouth for taking out semi solid slurry is provided with on rear side of the top of holding furnace,
Frame is provided with two columns vertically arranged, and the upper end of two columns is provided with a horizontally disposed crossbeam, and crossbeam is positioned at the top of material taking mouth and feeding mouth; The left surface of crossbeam is provided with along the horizontally disposed slide rail of crossbeam, and slide rail is coordinated with the feeding lift cylinder side slip vertically arranged by slide block; The expansion link end of feeding lift cylinder lower end is provided with the transverse arm of a level, and there is a scoop end of transverse arm by hinge;
Frame on rear side of holding furnace is provided with the rabbling mechanism for stirring motlten metal in holding furnace, rabbling mechanism comprises a stirring lift cylinder vertically arranged, the lower end of stirring lift cylinder expansion link is provided with a stirring motor vertically arranged, the housing lower end of stirring motor is fixed with a horizontal stand, the stirring motor end far away of horizontal stand is provided with a vertical puddler, the upper end of puddler is connected with horizontal stand by bearing, puddler upper end is provided with the driven sprocket of a level, stirring motor output shaft is provided with a drive sprocket, driven sprocket is coordinated with drive sprocket by driving chain, puddler moves up and down in material taking mouth position under the driving of stirring lift cylinder,
The infrared radiation thermometer for detecting molten metal temperature in holding furnace is provided with above inlet orifice; Be provided with in holding furnace for the injecting hole to inert gas injecting in motlten metal.
2. integration apparatus as claimed in claim 1, it is characterized in that, frame is provided with the clean-up frame of the motlten metal for striking off adhesion in stirring rod.
3. integration apparatus as claimed in claim 2, it is characterized in that, the slide block of crossbeam is provided with drive motors, and the output shaft of drive motors is connected with reduction box input shaft, reduction gearbox output shaft is provided with driven wheel, and this driven wheel coordinates with rack rails horizontally disposed on crossbeam.
Priority Applications (1)
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CN201420547707.XU CN204122727U (en) | 2014-09-23 | 2014-09-23 | A kind of slurrying of metal semi-solid slurry and feeding integration apparatus |
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CN201420547707.XU CN204122727U (en) | 2014-09-23 | 2014-09-23 | A kind of slurrying of metal semi-solid slurry and feeding integration apparatus |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104907526A (en) * | 2015-06-17 | 2015-09-16 | 深圳领威科技有限公司 | Semi-solid pulping and soup feeding integrated structure |
CN105855496A (en) * | 2016-04-08 | 2016-08-17 | 珠海市润星泰电器有限公司 | Continuous semisolid die casting production method and system |
-
2014
- 2014-09-23 CN CN201420547707.XU patent/CN204122727U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104907526A (en) * | 2015-06-17 | 2015-09-16 | 深圳领威科技有限公司 | Semi-solid pulping and soup feeding integrated structure |
CN105855496A (en) * | 2016-04-08 | 2016-08-17 | 珠海市润星泰电器有限公司 | Continuous semisolid die casting production method and system |
CN105855496B (en) * | 2016-04-08 | 2018-10-30 | 珠海市润星泰电器有限公司 | A kind of continuous semisolid pressure casting production method and production system |
US10682693B2 (en) | 2016-04-08 | 2020-06-16 | Zhuhai Runxingtai Electrical Co., Ltd. | Method and apparatus for continuous semisolid die casting |
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