The energy-saving mould of magnesia carbon brick
Technical field
The utility model belongs to magnesia carbon brick production technical field, particularly relates to the energy-saving mould of a kind of magnesia carbon brick.
Background technology
Magnesia carbon brick is by compressing for magnesium carbon dust material by hydraulic press, its mould is also very simple, a square punch forms with the die forming rectangular cavity exactly, find through technical staff's long-term practice, magnesia carbon brick is in Punching Process, the suffered friction of mid portion of mould rectangular cavity four sidewalls is maximum, thus common die life is short, 2 ~ 3 10,000 bricks can only be produced, and, frequently more mold exchange, installation calibrating is also lost time very much, in addition, brick machine open after more mold exchange time need stop, wasting energy.
Summary of the invention
The technical problems to be solved in the utility model overcomes above-mentioned the deficiencies in the prior art exactly, and provides a kind of rational in infrastructure, long service life, economize energy, save human and material resources and time, reduce production cost, the energy-saving mould of the magnesia carbon brick of enhancing productivity.
For solving the problems of the technologies described above, the technical solution of the utility model is:
The energy-saving mould of a kind of magnesia carbon brick, comprise the die with rectangular cavity, described die comprises square box, square box inside is provided with square pressure stock mould chamber, this pressure stock mould chamber is surrounded by two the long templates be oppositely arranged and two short moulds, wherein long template and short template are fitted on square box inwall, the wearing layer that a layer thickness is 1mm is covered with along four sidewalls in pressure stock mould chamber, and the scope of the distance a at distance pressure stock mould top of chamber edge, the upper edge of this wearing layer is 3-5mm, the scope of the distance b of distance pressure stock mould chamber, the lower edge bottom margin of this wearing layer is 5-10mm.
Described square box is fixedly connected sequentially by multiple split frame from top to bottom to form.
The both sides of described split frame are arranged with connection otic placode up and down respectively, connect correspondence on otic placode and are provided with connecting hole, be fixed together between the connection otic placode of adjacent two split frames by the securing member be arranged in connecting hole.
Described wearing layer adopts Hardmetal materials to make.
The beneficial effect of technical solutions of the utility model is:
1, structurally, the utility model magnesia carbon brick with energy-saving mould owing to being covered with the wearing layer of one deck 1mm thickness in pressure stock mould chamber, and the strike that this wearing layer is arranged in the middle of the shaping mark thickness of magnesia carbon brick in chamber and non-molding thickness is exited on exhaust space wall, namely the scope of the distance a at the distance pressure stock mould top of chamber edge, upper edge of wearing layer is 3-5mm, the scope of the distance b of distance pressure stock mould chamber, the lower edge bottom margin of wearing layer is 5-10mm, maximum owing to rubbing on this space mould sliding wall, the wearing layer that the Hardmetal materials that this space mould sliding wall is covered with one deck 1mm thickness is made, rational in infrastructure, effectively can solve the problem of the frequent more mold exchange because of wearing and tearing, thus the mold use life-span can be improved, reduce production cost, enhance productivity, to also avoid after brick machine is opened because of more mold exchange by forced-stopping machine simultaneously, and saved the energy, reduce further production cost, be proven, by using the mould after improving can produce 10 ~ 12 10,000 bricks, substantially increase the mold use life-span, thus saving a large amount of human and material resources and time, being conducive to promotion and implementation.
2, structurally, the thickness of wearing layer is designed to 1mm by the utility model, because high-abrasive material is expensive, therefore goes out 1mm thickness according to conclusion (of pressure testing) and namely can satisfy the demand, and too thickly can waste material, too thinly can affect die life; Being designed to by square box is fixedly connected sequentially by multiple split frame from top to bottom forms, and so, according to the different-thickness of magnesia carbon brick shaped article, and can freely adjust the height of square box, use more convenient, and range of application is wider, is convenient to promotion and implementation.
3, to sum up, the utility model magnesia carbon brick is simple with energy-saving mould structure, reasonable in design, efficiently solve the problem of the frequent more mold exchange because of wearing and tearing, thus the mold use life-span can be improved, reduce production cost, enhance productivity, to also avoid after brick machine is opened because of more mold exchange by forced-stopping machine simultaneously, and saved the energy, reduce further production cost; In addition, according to the different-thickness of magnesia carbon brick shaped article, and can adjust the height of square box, use more convenient, range of application is wider, therefore, is very suitable for promotion and implementation.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described in further detail, wherein:
Fig. 1 is the structural representation of the utility model magnesia carbon brick with energy-saving mould;
Fig. 2 is the plan structure schematic diagram of energy-saving mould of magnesia carbon brick shown in Fig. 1;
Fig. 3 is the A-A sectional structure schematic diagram of energy-saving mould of magnesia carbon brick shown in Fig. 2;
Sequence number in figure: 1, square box, 2, long template, 3, short template, 4, wearing layer, 5, connect otic placode, 6, trip bolt and nut.
detailed description of the invention
Embodiment one:
See Fig. 1-Fig. 3, in figure, the energy-saving mould of the utility model magnesia carbon brick, comprise the die with rectangular cavity, described die comprises square box 1, square box inside is provided with square pressure stock mould chamber, this pressure stock mould chamber is surrounded by two that are oppositely arranged long templates 2 and two short templates 3, wherein long template and short template are fitted on square box inwall, the wearing layer 4 that a layer thickness is 1mm is covered with along four sidewalls in pressure stock mould chamber, and the scope of the distance a at distance pressure stock mould top of chamber edge, the upper edge of this wearing layer is 3-5mm, the scope of the distance b of distance pressure stock mould chamber, the lower edge bottom margin of this wearing layer is 5-10mm.Described square box is fixedly connected sequentially by multiple split frame from top to bottom to form.The both sides of described split frame are arranged with respectively up and down and connect otic placode 5, connect correspondence on otic placode and are provided with connecting hole, by being arranged on trip bolt in connecting hole and nut 6 is fixed together between the connection otic placode of adjacent two split frames.Described wearing layer adopts Hardmetal materials to make.
During use, owing to being covered with the wearing layer of one deck 1mm thickness in pressure stock mould chamber, and the strike that this wearing layer is arranged in the middle of the shaping mark thickness of magnesia carbon brick in chamber and non-molding thickness is exited on exhaust space wall, namely the scope of the distance a at the distance pressure stock mould top of chamber edge, upper edge of wearing layer is 3-5mm, the scope of the distance b of distance pressure stock mould chamber, the lower edge bottom margin of wearing layer is 5-10mm, maximum owing to rubbing on this space mould sliding wall, the wearing layer that the Hardmetal materials that this space mould sliding wall is covered with one deck 1mm thickness is made, effectively can solve the problem of the frequent more mold exchange because of wearing and tearing, thus the mold use life-span can be improved, reduce production cost, enhance productivity, to also avoid after brick machine is opened because of more mold exchange by forced-stopping machine simultaneously, save the energy, reduce further production cost.Be proven, by using the mould after improving can produce 10 ~ 12 10,000 bricks, substantially increase the mold use life-span, thus saving a large amount of human and material resources and time, being conducive to promotion and implementation.In addition, the thickness of wearing layer is designed to 1mm, because high-abrasive material is expensive, therefore goes out 1mm thickness according to conclusion (of pressure testing) and namely can satisfy the demand, too thickly can waste material, too thinly can affect die life; Being designed to by square box is fixedly connected sequentially by multiple split frame from top to bottom forms, and so, according to the different-thickness of magnesia carbon brick shaped article, and can freely adjust the height of square box, use more convenient, and range of application is wider, is convenient to promotion and implementation.
The foregoing is only the schematic detailed description of the invention of the utility model; and be not used to limit scope of the present utility model; the equivalent variations that any those skilled in the art makes under the prerequisite not departing from the utility model design and principle and amendment, all should belong to the scope of the utility model protection.