A kind of real-time throwing device of toner of finishing process in printing and dye-ing technique
Technical field
The utility model relates to finishing process in printing and dye-ing technology field, especially a kind of real-time throwing device of toner of finishing process in printing and dye-ing technique.
Background technology
In grey cloth postfinishing process process, by adding brightening agent or various toner in the auxiliary agent groove of stenter, can finely tune and improve the color and luster of cloth.Traditional method is the dosing cylinder that employing volume is larger, by operating personnel, the dosage of auxiliary agent and toner is added in reference formulation ratio, Preliminary detection, adjustment, secondary detection is carried out again through artificial stirring, until determine and put into production, so not only have a strong impact on production efficiency, and the also usually unsatisfactory waste that even can cause material of final toning effect.One side of tracing it to its cause is because the workload of operator is large, is limited to the technical merit of operating personnel on the other hand.
Summary of the invention
The purpose of this utility model overcomes the deficiencies in the prior art, provides a kind of convenient interpolation controlling toner in auxiliary agent, the real-time throwing device of toner of the finishing process in printing and dye-ing technique of the mixing match of auxiliary agent and toner.
The utility model is by the following technical solutions: a kind of real-time throwing device of toner of finishing process in printing and dye-ing technique, comprise auxiliary agent transfer pipeline and toner transfer pipeline, auxiliary agent transfer pipeline comprises auxiliary agent input port, auxiliary agent delivery outlet, flowmeter and pipeline mixing device, auxiliary agent input port is provided with the first Pneumatic three-way ball valve, auxiliary agent delivery outlet is provided with the second Pneumatic three-way ball valve, the first Pneumatic three-way ball valve, the second Pneumatic three-way ball valve, flowmeter, pipeline mixing device are connected successively end to end; Toner transfer pipeline comprises the first liquid storage cylinder and the second liquid storage cylinder, the outlet of the first liquid storage cylinder is provided with the first manual ball valve, the outlet of the second liquid storage cylinder is provided with the second manual ball valve, first manual ball valve and the second manual ball valve are connected to the 3rd Pneumatic three-way ball valve, the third path of the 3rd Pneumatic three-way ball valve is connected with " Y " type filter and mechanically actuated diaphragm metering pump in turn, and the outlet of mechanically actuated diaphragm metering pump is connected to pipeline mixing device.
Improve as one, also include flushing line, flushing line comprises the first pipeline, second pipeline, 3rd pipeline, 4th pipeline and inlet ductwork, inlet ductwork is provided with the 3rd manual ball valve, the first pipeline is separated after 3rd manual ball valve, second pipeline, 3rd pipeline, 4th pipeline, first pipeline, second pipeline, 3rd pipeline, 4th pipeline is respectively arranged with a pneumatic angle pedestal valve, first pipeline and the second pipeline are connected to the first liquid storage cylinder and the second liquid storage cylinder respectively, the first blowoff line being provided with pneumatic angle pedestal valve is connected between first manual ball valve and the 3rd Pneumatic three-way ball valve, the second blowoff line being provided with pneumatic angle pedestal valve is connected between second manual ball valve and the 3rd Pneumatic three-way ball valve, 3rd pipeline is connected to " Y " between type filter and mechanically actuated diaphragm metering pump, 4th pipeline is connected between flowmeter and pipeline mixing device.
Improve as one, first Pneumatic three-way ball valve, the second Pneumatic three-way ball valve, the 3rd Pneumatic three-way ball valve include T-shape pipeline, are arranged in the spherical cavity of T-shape pipeline junctions and are arranged on the valve ball of spherical cavity, valve ball has breach, valve ball has two stations, valve ball rotates switching two stations makes the ducted vertical duct of T-shape and left and right two-way pipeline select one be communicated with, when valve ball arrives two stations, the edge of breach is corresponding with the tube wall of T-shape pipeline to be flushed.
The beneficial effects of the utility model: when production only needs auxiliary agent without the need to adding toner, the Pneumatic three-way ball valve that auxiliary agent input port and auxiliary agent delivery outlet are arranged only is needed to adjust, make the pipeline connection between two Pneumatic three-way ball valves, now auxiliary agent directly can supply production and application by pipeline; When adjustment two Pneumatic three-way ball valves are to another path, namely the connection of pipeline becomes auxiliary agent input port, flowmeter, pipeline mixing device, the connection of auxiliary agent delivery outlet, the toner of coming to have diluted now is carried to mix to pipeline mixing device with auxiliary agent in toner transfer pipeline, according to the reading of flowmeter, adjust the output of mechanically actuated diaphragm metering pump, the mixed liquor blending required ratio exports for the production of use.The utility model structure is simple, realize auxiliary agent be used alone or used in combination with toner, and reach required proportioning by control flow, automaticity is high, liberation labour, reduces manual operation and it also avoid error rate, improve product quality and production efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the cross-sectional view of Pneumatic three-way ball valve of the present utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, specific embodiment of the utility model is elaborated.
As shown in Figure 1, 2, be a kind of specific embodiment of the real-time throwing device of the utility model toner.This embodiment comprises auxiliary agent transfer pipeline 1 and toner transfer pipeline 2, auxiliary agent transfer pipeline 1 comprises auxiliary agent input port 11, auxiliary agent delivery outlet 12, flowmeter 13 and pipeline mixing device 14, auxiliary agent input port 11 is provided with the first Pneumatic three-way ball valve 15, auxiliary agent delivery outlet 12 is provided with the second Pneumatic three-way ball valve 16, first Pneumatic three-way ball valve 15, second Pneumatic three-way ball valve 16, flowmeter 13, pipeline mixing device 14 connect successively end to end; Toner transfer pipeline 2 comprises the first liquid storage cylinder 21 and the second liquid storage cylinder 22, the outlet of the first liquid storage cylinder 21 is provided with the first manual ball valve 41, the outlet of the second liquid storage cylinder 22 is provided with the second manual ball valve 42, first manual ball valve 41 and the second manual ball valve 42 are connected to the 3rd Pneumatic three-way ball valve 23, the third path of the 3rd Pneumatic three-way ball valve 23 is connected with " Y " type filter 24 and mechanically actuated diaphragm metering pump 25 in turn, the outlet of mechanically actuated diaphragm metering pump 25 is connected to pipeline mixing device 14.The utility model is in use in two kinds of situation: when produce only need auxiliary agent without the need to adding toner time, the first Pneumatic three-way ball valve 15 that auxiliary agent input port 11 and auxiliary agent delivery outlet 12 are arranged and the second Pneumatic three-way ball valve 16 is only needed to adjust, adjust to the pipeline connection between two Pneumatic three-way ball valves, now auxiliary agent can directly export for production and application from auxiliary agent input port 11 to auxiliary agent delivery outlet 12 by the pipeline be communicated with; When needs auxiliary agent and toner mixing, adjust the first Pneumatic three-way ball valve 15 and the second Pneumatic three-way ball valve 16 to another path, namely the connection of pipeline becomes auxiliary agent input port 11, flowmeter 13, pipeline mixing device 14, auxiliary agent delivery outlet 12 are communicated with, the toner of coming to have diluted now is carried to mix to pipeline mixing device 14 with auxiliary agent in toner transfer pipeline 2, according to the reading of flowmeter 13, adjust the output of mechanically actuated diaphragm metering pump 25, the mixed liquor blending required ratio exports for the production of use.Toner transfer pipeline 2 arranges the first liquid storage cylinder 21 and the second liquid storage cylinder 22; whether being communicated with of its output pipe is controlled with the second manual ball valve 42 respectively by the first manual ball valve 41; and switch two liquid storage cylinders by the 3rd Pneumatic three-way ball valve 23; realize a job one for subsequent use; switch when needed; need not maintenance shut-downs, enhance productivity, the liquid storage cylinder be conducive to not using cleans." Y " type filter 24 is set so that remove the impurity in toner, the valve on protection pipeline and the service life of extension device.The mixed proportion controlling auxiliary agent and toner is coordinated by flowmeter 13 and mechanically actuated diaphragm metering pump 25, the flow of auxiliary agent can be known according to the reading of flowmeter 13, the output of the proportionate relationship adjustment mechanically actuated diaphragm metering pump 25 needed for produced on-site, required ratio is reached when auxiliary agent and toner are mixed in pipeline mixing device 14, automaticity is high, liberate labour, reduced manual operation and it also avoid error rate, improve product quality and production efficiency.
As a kind of detailed description of the invention of improvement, also include flushing line 3, flushing line 3 comprises the first pipeline 31, second pipeline 32, 3rd pipeline 33, 4th pipeline 34 and inlet ductwork 35, inlet ductwork 35 is provided with the 3rd manual ball valve 43, the first pipeline 31 is separated after 3rd manual ball valve 43, second pipeline 32, 3rd pipeline 33, 4th pipeline 34, first pipeline 31, second pipeline 32, 3rd pipeline 33, 4th pipeline 34 is respectively arranged with a pneumatic angle pedestal valve 5, first pipeline 31 and the second pipeline 32 are connected to the first liquid storage cylinder 21 and the second liquid storage cylinder 22 respectively, the first blowoff line 6 being provided with pneumatic angle pedestal valve 5 is connected between first manual ball valve 41 and the 3rd Pneumatic three-way ball valve 23, the second blowoff line 7 being provided with pneumatic angle pedestal valve 5 is connected between second manual ball valve 42 and the 3rd Pneumatic three-way ball valve 23, 3rd pipeline 33 is connected between " Y " type filter 24 and mechanically actuated diaphragm metering pump 25, 4th pipeline 34 is connected between flowmeter 13 and pipeline mixing device 14.Auxiliary agent transfer pipeline 1 and toner transfer pipeline 2 need the normal operation carrying out cleaning to ensure equipment in use for some time and ensure product quality, be provided with when the first liquid storage cylinder 21 and the second liquid storage cylinder 22 have also been convenient to a liquid storage cylinder job and another liquid storage cylinder for subsequent use is cleaned, the first pipeline 31 in flushing line 3, second pipeline 32 connects the first liquid storage cylinder 21 and the second liquid storage cylinder 22 respectively, and after the first manual ball valve 41 and the second manual ball valve 42, connect separately the first blowoff line 6 and the second blowoff line 7 carries out blowdown, do not affect the normal work of the liquid storage cylinder used, each bar pipeline is provided with pneumatic angle pedestal valve 5, is in normally off when pneumatic angle pedestal valve 5 is flat and ensures closing of pipeline, only opening required pneumatic angle pedestal valve 5 when cleaning, inlet ductwork 35 is arranged the 3rd manual ball valve 43, for controlling total lock of flushing line 3.Mechanically actuated diaphragm metering pump 25 and pipeline mixing device 14 also can affect product quality and service life because Long-Time Service produces impurity; therefore 3rd pipeline 33 and the 4th pipeline 34 are set; the arrival end being connected on mechanically actuated diaphragm metering pump 25 and pipeline mixing device 14 cleans; the cleaning of mechanically actuated diaphragm metering pump 25 and pipeline mixing device 14 need be shut down and be carried out, and the waste liquid of cleaning is discharged by auxiliary agent delivery outlet 12.Above-mentioned project organization is simple, achieves the cleaning to each pipeline, ensures the normal operation of product quality and setting, increases the service life.
As a kind of detailed description of the invention of improvement, first Pneumatic three-way ball valve 15, second Pneumatic three-way ball valve 16, 3rd Pneumatic three-way ball valve 23 includes T-shape pipeline 81, be arranged in the spherical cavity 82 of T-shape pipeline 81 junctions and be arranged on the valve ball 83 of spherical cavity 82, valve ball 83 has breach 84, valve ball 83 has two stations, valve ball 83 rotates switching two stations makes the vertical duct in T-shape pipeline 81 and left and right two-way pipeline select one be communicated with, when valve ball 83 arrives two stations, the edge of breach 84 is corresponding with the tube wall of T-shape pipeline 81 to be flushed.The switching of valve ball 83 two stations achieves the switching of pipeline, and structure is simple, is convenient to manufacture; The edge of breach 84 is corresponding with the tube wall of T-shape pipeline 81 to be flushed, and ensures the unresisted flowing of liquid, reduces the loss of part.