CN204094582U

CN204094582U - A kind of hairline machine

Info

Publication number: CN204094582U
Application number: CN201420360226.8U
Authority: CN
Inventors: 章晓华
Original assignee: SHANGHAI JIANGYAN ELEVATOR FITTINGS INSTITUTE
Current assignee: SHANGHAI JIANGYAN ELEVATOR FITTINGS INSTITUTE
Priority date: 2014-06-30
Filing date: 2014-06-30
Publication date: 2015-01-14
Anticipated expiration: 2024-06-30

Abstract

The utility model discloses a kind of hairline machine, comprising: frame, the upper plane of described frame is provided with some platen guide rails be parallel to each other; Platen, described platen comprises flat board and block, and described block is located at the surrounding of dull and stereotyped top respectively and is fixedly connected with flat board; The height of described block is lower than the height of workpiece to be processed; The top of platen guide rail is located at by described platen, described platen and described platen guide rail perpendicular; Platen horizontal mobile mechanism, described platen horizontal mobile mechanism is located at the below of platen and is connected and fixed with platen; Hairline mechanism, described hairline mechanism is located at the top of frame, described hairline mechanism and described platen guide rail perpendicular.Namely the utility model reduces labor intensity, and increases work efficiency again and hairline quality.

Description

A kind of hairline machine

Technical field

The utility model relates to intermetallic composite coating neighborhood, more particularly, relates to a kind of hairline machine.

Background technology

Wire drawing is a kind of metal working process, and according to decoration needs, it is several that wire drawing can be made into straight burr, random line, screw thread, ripple and lira etc.For straight burr wire drawing, straight burr wire drawing refers to and processes straight line lines in the method for surface of the work mechanical friction, and it has and brushes surface scratch and ostentatious double action.Straight burr wire drawing has continuous silking and interrupted silking two kinds, silking can obtain by carrying out continuous horizontal straight line friction (as there being manual skill under the condition by existing device grind or clamp wire brush polish-brush on steel plate with planer) to surface of the work with scouring pad or stainless steel brush continuously at present, but there is the shortcomings such as efficiency is low, labour intensity is large in manual operation, operator is very easy to tired, and the male sex that must be strong; The planer that wire drawing uses in addition adjusts very inconvenient, and labour intensity is also very large.

Utility model content

For the defect existed in prior art, the purpose of this utility model is to provide a kind of hairline machine, can carry out straight burr wire drawing to needing the workpiece of wire drawing.

For achieving the above object, the utility model adopts following technical scheme:

A kind of hairline machine, comprising:

Frame, the upper plane of described frame is provided with some platen guide rails be parallel to each other;

Platen, described platen comprises flat board and block, and described block is located at the surrounding of dull and stereotyped top respectively and is fixedly connected with flat board; The height of described block is lower than the height of workpiece to be processed; The top of platen guide rail is located at by described platen, described platen and described platen guide rail perpendicular;

Platen horizontal mobile mechanism, described platen horizontal mobile mechanism is located at the below of platen and is connected and fixed with platen;

Hairline mechanism, described hairline mechanism is located at the top of frame, described hairline mechanism and described platen guide rail perpendicular.

Described platen horizontal mobile mechanism comprises platen translation motor, worm gear reducer, platen driving belt and platen translation runner, the input of described worm gear reducer is connected with described platen translation motor, described platen driving belt is sheathed between output driving wheel in worm gear reducer and platen translation runner, is connected and fixed below described platen driving belt and described platen; Described platen driving belt parallels with described platen guide rail.

Described platen horizontal mobile mechanism is located on the center line of platen.

Hairline support, described hairline support comprises hairline guide rail, guide supporting block, lifting motor and lifter rack, and the upper end of described guide supporting block is flexibly connected with one end of described hairline guide rail, and the lower end of described guide supporting block is fixedly arranged on the side of frame; The upper end of described lifter rack connects with the other end of hairline guide rail, and the lower end of described lifter rack is engaged with the moving runner in described lifting motor; Described lifting motor is fixedly arranged on the opposite side of frame; Described hairline guide rail parallels with the axis of described platen; The side of described lifter rack is also provided with the Horizontal limiting block for hairline guide rail being positioned at horizontal level;

Hairline slide block, described hairline slide block comprises holder and bouffancy cloth, and described holder is connected with described hairline slide, is fixedly connected with below described holder with described bouffancy cloth;

Hairline driving mechanism, described hairline driving mechanism is located on hairline support, described hairline driving mechanism comprises hairline servo motor, slide block moves runner and slide block driving belt, and hairline servo motor walked around respectively by described slide block driving belt and slide block moves runner and is connected and fixed in the both sides of holder; Described hairline servo motor and slide block move the two ends that hairline support is located at respectively by runner.

Compared with prior art, adopt a kind of hairline machine of the present utility model, not only alleviate the labour intensity of workman, lower the force requirements to operative employee, but also increase work efficiency and hairline quality.

Accompanying drawing explanation

Fig. 1 is the front-view schematic diagram of a kind of automatic hairline machine of the present utility model;

Fig. 2 is the schematic rear view of the automatic hairline machine in Fig. 1;

Fig. 3 is the structural representation of platen of the present utility model;

Fig. 4 is the top view of the platen in Fig. 3;

Fig. 5 is the enlarged diagram of the block in Fig. 3;

Fig. 6 is the structural representation of platen horizontal mobile mechanism of the present utility model;

Fig. 7 is the structural representation of hairline support of the present utility model;

Fig. 8 is the structural representation of hairline slide block of the present utility model;

Fig. 9 is the structural representation of hairline driving mechanism of the present utility model;

Figure 10 is the structural representation of control panel of the present utility model.

Detailed description of the invention

The technical solution of the utility model is further illustrated below in conjunction with drawings and Examples.

Embodiment 1

Refer to the automatic hairline machine of one shown in Fig. 1, Fig. 2, comprising:

Frame 11, the upper plane of the frame 11 in rectangular structure is provided with 3 evenly spaced platen guide rails 111 that are parallel to each other;

Platen 12, platen comprises square flat board 121 and block 122, and block 122 is located at the top surrounding of dull and stereotyped 121 respectively and is fixedly connected with flat board; The height of block 122 is lower than the height of workpiece 20 to be processed; The top of platen guide rail 111 is located at by platen 12, platen and platen guide rail perpendicular; The mating shapes of the cavity geometry that dull and stereotyped and block is formed and workpiece 20 to be processed; Specifically see shown in Fig. 3, Fig. 4, Fig. 5.

Platen horizontal mobile mechanism 13, platen horizontal mobile mechanism 13 is located at the below of platen 12 and is connected and fixed with platen;

Hairline mechanism 14, hairline mechanism 14 is located at the top of frame 11 and is connected with frame, and hairline mechanism 14 is perpendicular with platen guide rail;

Control panel 15, control panel comprises raise button 151, decline button 152, forwarding button 153, back 154, the button 155 that moves to left, move to right button 166 (see Figure 10).

Platen horizontal mobile mechanism 13 shown in Figure 6 again comprises platen translation motor 131 (model: 60ST-m01330,400w servomotor), 1:10 worm gear reducer 132, platen driving belt 133 and platen translation runner 134, the input of worm gear reducer 132 is connected with platen translation motor 131, platen driving belt 133 is sheathed between output driving wheel in worm gear reducer 132 and platen translation runner 134, is connected and fixed below platen driving belt 133 and platen 12; Platen driving belt 133 parallels with platen guide rail 111; Platen translation motor is controlled mobile by forwarding button 153 and back 154.

The weight adding upper spider and platen due to workpiece 20 to be processed is about 50kg, and inertia is very large, and platen translation motor 131 is difficult to balance, adds 1:10 worm gear reducer therefore.

Preferably, in order to better, more stably control bedplate moving, platen horizontal mobile mechanism is preferably located on the center line of platen, and as in Fig. 2, platen horizontal mobile mechanism is located on middle platen guide rail 111.

Hairline mechanism 14 comprises:

Hairline support, hairline support comprises hairline guide rail 141, guide supporting block 142, lifting motor 143 and lifter rack 144, the upper end of guide supporting block 142 is flexibly connected with one end of hairline guide rail 141, and the lower end of guide supporting block 142 is fixedly arranged on the side of frame; The upper end of lifter rack 144 connects with the other end of hairline guide rail 141, the lower end of lifter rack 144 with in lifting motor 143 moving runner engage; Lifting motor 143 is fixedly arranged on the opposite side of frame; Hairline guide rail 141 parallels with the axis of platen 12 (namely perpendicular with platen guide rail); The side of lifter rack 144 is also provided with the Horizontal limiting block 145 for platen guide rail being positioned at horizontal level; Specifically see Fig. 7.Lifting motor 143 controls lifting by raise button 151 and decline button 152.

Hairline slide block, hairline slide block comprises holder 146 and bouffancy cloth 147, and holder 146 to be set on hairline guide rail and to be slidably connected with hairline guide rail 141, is fixedly connected with, specifically sees Fig. 8 below holder with bouffancy cloth 146.

Hairline driving mechanism, hairline driving mechanism is located on hairline support, hairline driving mechanism comprises hairline servo motor 148 (model: 60ST-m01330,400w servomotor), slide block moves runner 149 and slide block driving belt 150, hairline servo motor 148 walked around respectively by slide block driving belt 150 and slide block moves runner 149 and is connected and fixed in the both sides of holder 146; Hairline servo motor 148 and slide block move the two ends that hairline support is located at respectively by runner 149;

Hairline servo motor is controlled mobile by move to left button 155 and the button 166 that moves to right, specifically see Fig. 9.

Table 1 is the wire-drawing effect table adopting automatic hairline machine of the present utility model and manual straight burr wire drawing of the prior art:

Table 1

Visible, by adopting a kind of hairline machine of the present utility model, hairline efficiency is artificial 4 times, and does not limit the physical qualification of operating personnel.

The use step of a kind of hairline machine of the present utility model is as follows;

A. raise button 151 controls hairline mechanism lifts;

B. the initial manufacture position of the workpiece to be processed be placed in platen is moved horizontally to the below of hairline mechanism by forwarding button 153 console plate level travel mechanism;

C. decline button 152 controls hairline mechanism and is displaced downwardly to hairline mechanism can carry out hairline position to workpiece to be processed;

D. hairline mechanism is controlled to workpiece level to be processed reciprocal hairline 2-9 time by the button 155 that moves to left, the button 166 that moves to right;

E., after raise button 151 controls hairline mechanism lifts, forwarding button 153 console plate level travel mechanism moves forward certain distance;

F. above-mentioned step C-step e is repeated, until workpiece to be processed all completes straight burr wire drawing.

The specific works step of described platen horizontal mobile mechanism is:

Forwarding button 153 controls after platen translation motor rotates, to be slowed down and drive platen to move ahead by worm gear reducer to it.

The concrete steps of described hairline mechanism are:

1) hairline guide rail up step, raise button 151 controls lifting motor and drives lifter rack to rise to highest point, and make one end of hairline guide rail rises, the interval on platen guide rail to frame between plane can facilitate the movement of platen;

2) hairline guide rail decline step, decline button 152 controls lifting motor and drives lifter rack to decline, and when Horizontal limiting block and lifting motor offset, hairline guide rail is positioned at horizontal level.

3) hairline slide block hairline step, the button 155 that moves to left, the button 166 that moves to right control hairline servo motor and return reciprocating motion, drive bouffancy cloth to carry out straight burr wire drawing on the opposite position of workpiece to be processed.

Those of ordinary skill in the art will be appreciated that, above embodiment is only used to the purpose of this utility model is described, and be not used as restriction of the present utility model, as long as in essential scope of the present utility model, the change of the above embodiment, modification all will be dropped in the scope of claim of the present utility model.

Claims

1. a hairline machine, is characterized in that, comprising:

2. hairline machine according to claim 1, is characterized in that,

3. hairline machine according to claim 2, is characterized in that,

4. hairline machine according to claim 1, is characterized in that, described hairline mechanism comprises:

Hairline support, described hairline support comprises hairline guide rail, guide supporting block, lifting motor and lifter rack, and the upper end of described guide supporting block is flexibly connected with one end of described hairline guide rail, and the lower end of described guide supporting block is fixedly arranged on the side of frame; The upper end of described lifter rack connects with the other end of hairline guide rail, and the lower end of described lifter rack is engaged with the moving runner in described lifting motor; Described lifting motor is fixedly arranged on the opposite side of frame; Described hairline guide rail parallels with the axis of described platen; The side of described lifter rack is also provided with Horizontal limiting block;