CN204093897U - Miniature tube bidirectional hydraulic make-up device - Google Patents
Miniature tube bidirectional hydraulic make-up device Download PDFInfo
- Publication number
- CN204093897U CN204093897U CN201420536733.2U CN201420536733U CN204093897U CN 204093897 U CN204093897 U CN 204093897U CN 201420536733 U CN201420536733 U CN 201420536733U CN 204093897 U CN204093897 U CN 204093897U
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- Prior art keywords
- miniature tube
- guide block
- pressure
- hole
- insert
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Abstract
The utility model discloses a kind of miniature tube bidirectional hydraulic make-up device, comprise PLC control module, internal pressure pump, external pressure compression pump, interior pressure booster, outer pressure booster, interior pressure check valve, external pressure check valve, interior pressure high pressure needle valve, external pressure high pressure needle valve, die set for fuel tank of vehicles tool; Wherein, mould comprises guide block, cylindrical shell, insert, blank holder and sealing block; The utility model can apply pressure to the surfaces externally and internally of miniature tube simultaneously, drives miniature tube shaping by pressure differential.The introducing of back pressure can stop the generation of the generation of the inner microcrack of miniature tube, growth, forming core, and then improves miniature tube plastic forming ability greatly; And Seal Design is reasonable, sealing property improves greatly; PLC controls more precisely, reliably, response speed is faster.
Description
Technical field
The utility model belongs to miniature tube field shaping technique, particularly a kind of miniature tube bidirectional hydraulic make-up device.
Background technology
Pipe fitting hydraulic molding technique is with pipe as former material, and by applying fluid pressure in tube chamber and making it in given mold cavity, plastic deformation occur at axial imposed load, tube wall and mould inner surface are fitted, thus obtain the forming technique of required form part.At present, pipe fitting shaped by fluid pressure is mainly used in the manufacture of automobile frame and chassis part, large ship, aerospace industry.But; along with the development of science and technology; the industries such as electronics, medical treatment, micro-apparatus strengthen day by day to the demand of micro hollow pipe fitting; the process technology of miniature pipe fitting can be manufactured in enormous quantities, a kind of micro hollow pipe fitting large-scale production technology that miniature pipe fitting shaped by fluid pressure grows up just under this requirement background in the urgent need to one.This technology adopts highly pressurised liquid to make the mode of metal capillary plastic deformation mold the miniature pipe fitting of cross sectional shape complexity, the shaping of miniature parts such as such as implanted micro delivery tube, miniature needle tubing, micro motor axle can be realized by this technology, and the miniature pipe fitting that this technology is shaped out has good prospects in sector applications such as electronics, medical treatment, micro-apparatuses.But pipe fitting microminiaturization makes the various aspects of forming technology system, and as miniature pipe fitting forming materials performance, moulding process, friction etc. all exist the problem of scale effect, therefore in the process of traditional shaped by fluid pressure, miniature pipe fitting especially easily breaks.
Wagner S W, Ng K, the people such as Emblom W J propose the auxiliary concept manufacturing EAM of electricity in Influence of continuous direct current on the micro tube hydroforming process, their method is in the process of miniature pipe fitting shaped by fluid pressure, is energized to miniature tube.Under the guarantee intensity of miniature tube and the precondition of toughness, reduce the deformation energy required for miniature tube by electric energy, and then improve the forming ability of miniature tube.But this device is complicated, operate inconvenience, and introduce electric current in the process of processing, has certain potential safety hazard.In addition, for millimetre-sized miniature tube, because size is small, clamping gets up also very inconvenient.Hartl C, the people such as Anyasodor G point out at Formability of Micro-Tubes in Hydroforming, respectively fill in the stopper of a sharp mouth hollow at the two ends of miniature tube, make it swell, then make it fix by the extruding between stopper and mould.But this technical process has such problem, it destroys the original shape of miniature tube, and unreliable to the sealing of highly pressurised liquid.The people such as Yoshihiro Amikura point out at fracture evaluation of A 1070 Aluminum Micro-tubes Using Bulge Forming, seal miniature tube by the mode of one piece of plate extruding O RunddichtringO.This sealing means has good sealing effectiveness, but will seal the Special high-voltage of 350MPa or insecure.
In order to solve these problems above, we introduce a new molding parameter-back pressure, that is, introduce the different highly pressurised liquid of pressure simultaneously, drive the shaping of miniature pipe fitting by pressure differential at the surfaces externally and internally of miniature tube.This method well can improve the plastic forming ability of miniature tube, but up to the present, does not also have suitable device to realize this process.
Utility model content
The purpose of this utility model is to provide a kind of plastic forming ability effectively improving miniature tube, reduces the miniature tube bidirectional hydraulic make-up device of the shaping defect rate of miniature tube.
The technical solution realizing the utility model object is:
A kind of miniature tube bidirectional hydraulic make-up device, comprises PLC control module, internal pressure pump, external pressure compression pump, interior pressure booster, outer pressure booster, interior pressure check valve, external pressure check valve, interior pressure high pressure needle valve, external pressure high pressure needle valve, die set for fuel tank of vehicles tool, wherein, mould comprises guide block, cylindrical shell, insert, blank holder and sealing block, one end face of guide block is provided with two holes, one of them hole is the miniature tube press liquid mouth being positioned at guide block center, another hole is the outer press liquid mouth of miniature tube being positioned at guide block eccentric part, axle center guide block other end having a guide block is the annular groove in the center of circle, guide block is fixedly installed on the two ends of cylindrical shell respectively by annular groove, the inner side at the position that cylindrical shell contacts with guide block is provided with O RunddichtringO, the end face center that guide block is arranging annular groove arranges counter sink, the central through hole being less than or equal to 5mm at the axle center place of guide block by diameter runs through press liquid mouth in counter sink and miniature tube, one end of insert and the counter sink secure fit of guide block, and located by locating dowel, one end that insert is arranged in guide block counter sink has counter sink, the center of this counter sink is provided with the central through hole that runs through insert, the two ends of this central through hole are provided with O RunddichtringO, sealing block is fixedly installed in this counter sink, sealing block center is provided with central through hole, the annular groove that it is the center of circle that the both ends of the surface of sealing block are provided with the axle center of sealing block, external diameter and the distance in the sealing block center of circle of the annular groove of the side contacted with guide block are greater than the external diameter of the side annular groove contacted with insert and the distance in the sealing block center of circle, and the annular groove width of the side contacted with guide block and the degree of depth are all greater than width and the degree of depth of the side annular groove contacted with insert, O RunddichtringO is provided with in the annular groove at sealing block two ends, blank holder center is provided with a central through hole, blank holder and insert are fixed away from one end of guide block, press liquid mouth in miniature tube on the guide block at cylindrical shell two ends, central through hole on guide block, central through hole in insert, central through hole on sealing block and the central through hole on blank holder are all coaxial, outer press liquid mouth on guide block is less than or equal to by diameter the cavity conducting that the through hole of 5mm and guide block and cylindrical shell surround, PLC control module controls internal pressure pump and external pressure compression pump respectively, in a miniature tube of mould, press liquid mouth is connected with interior pressure check valve in turn, interior pressure booster and internal pressure pump, interior pressure high pressure needle valve is provided with between press liquid mouth and fuel tank in another miniature tube of mould, the outer press liquid mouth of a miniature tube of mould is connected with external pressure check valve in turn, outer pressure booster and external pressure compression pump, another miniature tube of mould is outer is provided with external pressure high pressure needle valve between press liquid mouth and fuel tank, fuel tank is connected with internal pressure pump and external pressure compression pump respectively.
The utility model compared with prior art, its remarkable advantage:
(1) the utility model is different from traditional one side hydroforming process, can apply pressure simultaneously, drive miniature tube shaping by pressure differential to the surfaces externally and internally of miniature tube.The introducing of back pressure can stop the generation of the generation of the inner microcrack of miniature tube, growth, forming core, and then improves miniature tube plastic forming ability greatly; And only need in this process to ensure to control the accurate of external and internal pressure, be easy to realize by PLC.
(2) the utility model is each on two end faces of sealing block installs an O RunddichtringO, and sealing property improves greatly, can seal the highly pressurised liquid of pressure up to 350MPa; Also highly pressurised liquid inside and outside miniature tube is isolated simultaneously, avoid the connection of inside and outside highly pressurised liquid.In addition, between insert and blank holder, install an O RunddichtringO additional, avoid external high pressure liquid and be communicated with interior pressure by insert.
(3) the utility model adopts computer to control, and compared with controlling with traditional manual operation, PLC controls more precisely, reliably, response speed is faster; Further, this miniature tube bidirectional hydraulic make-up device employing superhigh pressure sensor measures the pressure in pressure duct, higher than the certainty of measurement of traditional reading type instrument, more accurately.
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model miniature tube bidirectional hydraulic make-up device.
Fig. 2 is the structural representation of the utility model miniature tube bidirectional hydraulic make-up device mould.
Detailed description of the invention
A kind of miniature tube bidirectional hydraulic make-up of the utility model device, comprise PLC control module, internal pressure pump A, external pressure compression pump A ＇, interior pressure booster B, outer pressure booster B ＇, interior pressure check valve C, external pressure check valve C ＇, interior pressure high pressure needle valve E, external pressure high pressure needle valve E ＇, fuel tank F mould D, wherein, mould comprises guide block 7, cylindrical shell 6, insert 5, blank holder 4 and sealing block 3, one end face of guide block 7 is provided with two holes, one of them hole is the miniature tube press liquid mouth being positioned at guide block 7 center, another hole is the outer press liquid mouth of miniature tube being positioned at guide block 7 eccentric part, axle center guide block 7 other end having a guide block 7 is the annular groove in the center of circle, guide block 7 is fixedly installed on the two ends of cylindrical shell 6 respectively by annular groove, the inner side at the position that cylindrical shell 6 contacts with guide block 7 is provided with O RunddichtringO, the end face center that guide block 7 is arranging annular groove arranges counter sink, the central through hole being less than or equal to 5mm at the axle center place of guide block 7 by diameter runs through press liquid mouth in counter sink and miniature tube, one end of insert 5 and the counter sink secure fit of guide block 7, and located by locating dowel, one end that insert 5 is arranged in guide block 7 counter sink has counter sink, the center of this counter sink is provided with the central through hole that runs through insert 5, the two ends of this central through hole are provided with O RunddichtringO, sealing block 3 is fixedly installed in this counter sink, sealing block 3 center is provided with central through hole, the annular groove that it is the center of circle that the both ends of the surface of sealing block 3 are provided with the axle center of sealing block 3, external diameter and the distance in sealing block 3 center of circle of the annular groove of the side contacted with guide block 7 are greater than the external diameter of the side annular groove contacted with insert 5 and the distance in sealing block 3 center of circle, and the annular groove width of the side contacted with guide block 7 and the degree of depth are all greater than width and the degree of depth of the side annular groove contacted with insert, O RunddichtringO is provided with in the annular groove at sealing block 3 two ends, blank holder 4 center is provided with a central through hole, blank holder 4 and insert 5 are fixed away from one end of guide block 7, press liquid mouth in miniature tube on the guide block 7 at cylindrical shell 6 two ends, central through hole on guide block 7, central through hole in insert 5, central through hole on central through hole on sealing block 3 and blank holder 4 is all coaxial, outer press liquid mouth on guide block 7 is less than or equal to by diameter the cavity conducting that the through hole of 5mm and guide block 7 and cylindrical shell 6 surround, PLC control module controls internal pressure pump A and external pressure compression pump A ＇ respectively, in a miniature tube of mould, press liquid mouth is connected with interior pressure check valve C in turn, interior pressure booster B and internal pressure pump A, interior pressure high pressure needle valve E is provided with between press liquid mouth and fuel tank F in another miniature tube of mould, the outer press liquid mouth of a miniature tube of mould is connected with external pressure check valve C ＇ in turn, outer pressure booster B ＇ and external pressure compression pump A ＇, another miniature tube of mould is outer is provided with external pressure high pressure needle valve E ＇ between press liquid mouth and fuel tank F, fuel tank F is connected with internal pressure pump A and external pressure compression pump A ＇ respectively.
One end that the counter sink of insert 5 and guide block 7 is opposing is flange plate-like, and its flange portion and guide block 7 are provided with packing ring 2.
The flange portion of insert 5 is uniformly distributed three unthreaded holes and symmetrical two locating holes, insert 5 by being bolted on guide block 7 through unthreaded hole and packing ring 2, and by the locating dowel location through locating hole and packing ring 2.
Superhigh pressure sensor is provided with in pipeline in pipeline in interior pressure check valve C and miniature tube between press liquid mouth and between external pressure check valve C ＇ and the outer press liquid mouth of miniature tube.
The circumference of blank holder 4 is uniformly distributed three unthreaded holes, and blank holder 4 is by being bolted in insert 5 through unthreaded hole.
The fluorosioloxane rubber of the material of O RunddichtringO to be hardness be 90A.
Wherein, the two ends of miniature tube are all arranged in the central through hole in insert 5 through the central through hole on the blank holder 4 at mould two ends.
Fuel tank F, internal pressure pump A, interior pressure booster B, interior pressure check valve C, miniature tube inner chamber, interior pressure high pressure needle valve E, fuel tank F constitute pressure pressure duct I in miniature tube; And fuel tank F, external pressure compression pump A ＇, outer pressure booster B ＇, external pressure check valve C ＇, miniature tube exocoel, external pressure high pressure needle valve E ＇, fuel tank F constitute miniature tube external pressure pressure duct II;
Before the test is conducted, first to open high pressure needle valve E ＇ and close high pressure needle valve E, be exhausted operation; Then close high pressure needle valve E ＇ and open high pressure needle valve E, be again exhausted operation, finally close high pressure needle valve E and high pressure needle valve E ＇, the gas so just in energy assurance device is all discharged.
In the process of test, there is two-way highly pressurised liquid to flow to miniature tube bidirectional hydraulic make-up mould D simultaneously.The flow direction of the highly pressurised liquid wherein in pressure pressure duct I is as follows: under the control of PLC, internal pressure pump A starts working, and provides highly pressurised liquid.Highly pressurised liquid, through interior pressure booster B, can be amplified to pressure 6 times of original pressure, then flow to miniature tube inside through interior pressure check valve C; Meanwhile, the flow direction of the highly pressurised liquid in external pressure pressure duct II is as follows: under the accurate control of PLC, and external pressure compression pump A ＇ starts working simultaneously, provides highly pressurised liquid.Highly pressurised liquid is through outer pressure booster B ＇, pressure can be amplified to 6 times of original pressure, then miniature tube outside is flowed to through external pressure check valve C ＇, with another road highly pressurised liquid unlike, the pressure of the highly pressurised liquid on this road is smaller (pressure of general pipeline II is 1/3rd of pipeline I).
The flow direction of two-way highly pressurised liquid in miniature tube bidirectional hydraulic make-up mould D is as follows, wherein to the path that the inner surface of miniature tube is exerted pressure: highly pressurised liquid enters from guide block 7 central through hole, the central through hole in the central through hole on sealing block 3 and insert 5 enters in miniature tube 8; Path to the outer surface of miniature tube is exerted pressure: highly pressurised liquid directly enters miniature tube 8 outer surface from the eccentric orfice of guide block 7.
Because high pressure needle valve E ＇ and high pressure needle valve E closes, two-way highly pressurised liquid cannot flow back to fuel tank F, and then produces high pressure at the surfaces externally and internally of miniature tube, by the pressure differential between miniature tube surfaces externally and internally, drives the bulging of miniature tube.In order to prevent highly pressurised liquid intercommunication inside and outside miniature tube, to seal miniature tube.Encapsulation scheme is as follows: between cylindrical shell 6 and guide block 7, add O RunddichtringO; The both sides of sealing block 3 are divided and are added O RunddichtringO; O RunddichtringO is added between blank holder 4 and insert 5; Packing ring 2 can avoid insert 5 run-off the straight.By with this special encapsulating method, can seal the pressure of 350MPa.
According to the utility model, can study the process of miniature tube bidirectional hydraulic make-up and the limit, when needing the miniature tube producing concrete shape, directly cylindrical shell can be replaced to corresponding mould and can realize producing.
Adopt this miniature tube bidirectional hydraulic make-up mould and device thereof can improve the plastic forming ability of miniature tube significantly, compared with traditional one-way hydraulic moulding process, the forming ability of miniature tube can improve about 10%.
Claims (9)
1. a miniature tube bidirectional hydraulic make-up device, it is characterized in that: comprise PLC control module, internal pressure pump (A), external pressure compression pump (A ＇), interior pressure booster (B), outer pressure booster (B ＇), interior pressure check valve (C), external pressure check valve (C ＇), interior pressure high pressure needle valve (E), external pressure high pressure needle valve (E ＇), fuel tank (F) mould (D), wherein, mould comprises guide block (7), cylindrical shell (6), insert (5), blank holder (4) and sealing block (3), one end face of guide block (7) is provided with two holes, one of them hole is the miniature tube press liquid mouth being positioned at guide block (7) center, another hole is the outer press liquid mouth of miniature tube being positioned at guide block (7) eccentric part, axle center guide block (7) other end having a guide block (7) is the annular groove in the center of circle, guide block (7) is fixedly installed on the two ends of cylindrical shell (6) respectively by annular groove, cylindrical shell (6) is provided with O RunddichtringO with the inner side at the position that guide block (7) contacts, the end face center that guide block (7) is arranging annular groove arranges counter sink, the central through hole being less than or equal to 5mm at the axle center place of guide block (7) by diameter runs through press liquid mouth in counter sink and miniature tube, one end of insert (5) and the counter sink secure fit of guide block (7), and located by locating dowel, one end that insert (5) is arranged in guide block (7) counter sink has counter sink, the center of this counter sink is provided with the central through hole that runs through insert (5), the two ends of this central through hole are provided with O RunddichtringO, sealing block (3) is fixedly installed in this counter sink, sealing block (3) center is provided with central through hole, it is the annular groove in the center of circle that the both ends of the surface of sealing block (3) are provided with the axle center of sealing block (3), external diameter and the distance in sealing block (3) center of circle of the annular groove of the side contacted with guide block (7) are greater than the external diameter of the side annular groove contacted with insert (5) and the distance in sealing block (3) center of circle, and the annular groove width of the side contacted with guide block (7) and the degree of depth are all greater than width and the degree of depth of the side annular groove contacted with insert, O RunddichtringO is provided with in the annular groove at sealing block (3) two ends, blank holder (4) center is provided with a central through hole, blank holder (4) and insert (5) are fixed away from one end of guide block (7), press liquid mouth in miniature tube on the guide block (7) at cylindrical shell (6) two ends, central through hole on guide block (7), central through hole in insert (5), central through hole on central through hole on sealing block (3) and blank holder (4) is all coaxial, outer press liquid mouth on guide block (7) is less than or equal to by diameter the cavity conducting that the through hole of 5mm and guide block (7) and cylindrical shell (6) surround, PLC control module controls internal pressure pump (A) and external pressure compression pump (A ＇) respectively, in a miniature tube of mould, press liquid mouth is connected with interior pressure check valve (C) in turn, interior pressure booster (B) and internal pressure pump (A), interior pressure high pressure needle valve (E) is provided with between press liquid mouth and fuel tank (F) in another miniature tube of mould, the outer press liquid mouth of a miniature tube of mould is connected with external pressure check valve (C ＇) in turn, outer pressure booster (B ＇) and external pressure compression pump (A ＇), another miniature tube of mould is outer is provided with external pressure high pressure needle valve (E ＇) between press liquid mouth and fuel tank (F), fuel tank (F) is connected with internal pressure pump (A) and external pressure compression pump (A ＇) respectively.
2. miniature tube bidirectional hydraulic make-up device according to claim 1, it is characterized in that: one end that the counter sink of described insert (5) and guide block (7) is opposing is flange plate-like, and its flange portion and guide block (7) are provided with packing ring (2).
3. miniature tube bidirectional hydraulic make-up device according to claim 2, it is characterized in that: the flange portion of described insert (5) is uniformly distributed three unthreaded holes and symmetrical two locating holes, insert (5) by being bolted on guide block (7) through unthreaded hole and packing ring (2), and by the locating dowel location through locating hole and packing ring (2).
4. the miniature tube bidirectional hydraulic make-up device according to claim 1 or 2 or 3, is characterized in that: be provided with superhigh pressure sensor in the pipeline in the pipeline in described interior pressure check valve (C) and miniature tube between press liquid mouth and between external pressure check valve (C ＇) and the outer press liquid mouth of miniature tube.
5. the miniature tube bidirectional hydraulic make-up device according to claim 1 or 2 or 3, it is characterized in that: the circumference of described blank holder (4) is uniformly distributed three unthreaded holes, blank holder (4) is by being bolted in insert (5) through unthreaded hole.
6. miniature tube bidirectional hydraulic make-up device according to claim 4, it is characterized in that: the circumference of described blank holder (4) is uniformly distributed three unthreaded holes, blank holder (4) is by being bolted in insert (5) through unthreaded hole.
7. the miniature tube bidirectional hydraulic make-up device according to claim 1 or 2 or 3 or 6, is characterized in that: the fluorosioloxane rubber of the material of described O RunddichtringO to be hardness be 90A.
8. miniature tube bidirectional hydraulic make-up device according to claim 4, is characterized in that: the fluorosioloxane rubber of the material of described O RunddichtringO to be hardness be 90A.
9. miniature tube bidirectional hydraulic make-up device according to claim 5, is characterized in that: the fluorosioloxane rubber of the material of described O RunddichtringO to be hardness be 90A.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420536733.2U CN204093897U (en) | 2014-09-17 | 2014-09-17 | Miniature tube bidirectional hydraulic make-up device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420536733.2U CN204093897U (en) | 2014-09-17 | 2014-09-17 | Miniature tube bidirectional hydraulic make-up device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204093897U true CN204093897U (en) | 2015-01-14 |
Family
ID=52262367
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420536733.2U Withdrawn - After Issue CN204093897U (en) | 2014-09-17 | 2014-09-17 | Miniature tube bidirectional hydraulic make-up device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204093897U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104226779A (en) * | 2014-09-17 | 2014-12-24 | 南京理工大学 | Miniature pipe two-way hydraulic forming device |
-
2014
- 2014-09-17 CN CN201420536733.2U patent/CN204093897U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104226779A (en) * | 2014-09-17 | 2014-12-24 | 南京理工大学 | Miniature pipe two-way hydraulic forming device |
| CN104226779B (en) * | 2014-09-17 | 2016-07-06 | 南京理工大学 | Miniature tube bidirectional hydraulic make-up device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150114 Effective date of abandoning: 20160706 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |