CN204087872U - A kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable - Google Patents

A kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable Download PDF

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Publication number
CN204087872U
CN204087872U CN201420552015.4U CN201420552015U CN204087872U CN 204087872 U CN204087872 U CN 204087872U CN 201420552015 U CN201420552015 U CN 201420552015U CN 204087872 U CN204087872 U CN 204087872U
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China
Prior art keywords
conductor
core
insulating barrier
wire core
charging pile
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Expired - Fee Related
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CN201420552015.4U
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Chinese (zh)
Inventor
孙超南
任俊
祖恩建
胡成志
彭鹏
张孝安
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ANHUI HAINA CABLE GROUP Co Ltd
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ANHUI HAINA CABLE GROUP Co Ltd
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Priority to CN201420552015.4U priority Critical patent/CN204087872U/en
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Abstract

The utility model discloses a kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable, it relates to technical field of electric wires and cables, conductor and power wire core insulating barrier form kinetic insulation core, and power wire core insulating barrier is insulated to extrude by Special tensile thermoplastic elastomer (TPE) to form; Wire core conductor and wire core insulating barrier form ground wire insulated wire cores, wire core insulating barrier is insulated to extrude by Special tensile thermoplastic elastomer (TPE) to form, control conductor conductor and control conductor conductor strengthening core bundle close and form control conductor insulating barrier, and control conductor insulating barrier is insulated to extrude by Special tensile thermoplastic elastomer (TPE) to form; Holding wire core conductor and holding wire core conductor strengthening core bundle close and form signal core, and its ensures the electrical property of cable, flexility, tensile property and environmental-protecting performance.Be filled with high strength aramid yarn gasket for packing, this packing material has good toughness, tensile property is excellent, heatproof is high, resistance to ag(e)ing is excellent, ensure that pliability and the environmental-protecting performance of whole cable.

Description

A kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable
technical field:
The utility model relates to a kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable, belongs to technical field of electric wires and cables.
background technology:
The tail gas of industry and motor vehicle emission is the current key factor causing greenhouse effect, welding and impact to live, and the world is multinational for this reason is conferring and is finding the way reducing exhaust emissions and energy resource consumption.Along with the development of auto industry and the raising of living standards of the people, the people are more and more to the demand of automobile and use, and the tail gas of motor vehicle emission also increases rapidly.Research and development environment-friendly energy-saving automobile becomes actualite, and the electric automobile that wherein taps a new source of energy becomes first-selection.Therefore the exploitation of novel electric vehicle charging pile cable (EV cable) has become line cable industry urgent problem.
Automobile charging cable often has two kinds of using forestland: one storEs to be placed on automobile, follows automobile and use in different environments; By Long-Time Service on the charging column in another kind of Shi Bei highway, garage, hotel, market, parking lot.No matter that using forestland, cable is all likely subject to comprising the impact of daylight, weathering, humidity, seawater, greasy dirt, acid rain, the multiple adverse environment such as freezing, in use also often to bend simultaneously, draw, mechanical damages such as inevitably rubbing, swipe, crush.This has just had higher requirement to the flexibility of cable, flexibility and mechanical performance.But most of producer technical merit cannot meet its higher technical requirement, cause many producers not design, produce the charging electric motor vehicles stake composite cable product meeting technical requirement.
utility model content:
For the problems referred to above, the technical problems to be solved in the utility model is to provide a kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable.
High flexibility tensile wear-resistant electric automobile charging pile composite cable of the present utility model, it comprises conductor 1, power wire core insulating barrier 2, wire core conductor 3, wire core insulating barrier 4, control conductor conductor 5, control conductor conductor strengthening core 6, control conductor insulating barrier 7, holding wire core conductor 8, holding wire core conductor strengthening core 9, signal core 10, control line group lapping layer 11, signal line group screen 12, gasket for packing 13, the outer lapping layer 14 of cable core and oversheath 15, conductor 1 and power wire core insulating barrier 2 form kinetic insulation core, power wire core insulating barrier 2 is insulated to extrude by Special tensile thermoplastic elastomer (TPE) to form, wire core conductor 3 and wire core insulating barrier 4 form ground wire insulated wire cores, wire core insulating barrier 4 is insulated to extrude by Special tensile thermoplastic elastomer (TPE) to form, control conductor conductor 5 and control conductor conductor strengthening core 6 bundle close and form control conductor insulating barrier 7, and control conductor insulating barrier 7 is insulated to extrude by Special tensile thermoplastic elastomer (TPE) to form, holding wire core conductor 8 and holding wire core conductor strengthening core 9 bundle close and form signal core 10, its outer overlap of signal core 10 is around control line group lapping layer 11, signal core 10 is stranding into line group, its outer proof copper-wire braided layer that adopts forms signal line group screen 12, then power wire core insulating barrier 2, wire core conductor 3, control line group are twisted into cable core together with signal shielding line group, gasket for packing 13 is filled in cable core gap, and the outer lapping layer 14 of the outer overlapping wrapped cable core of cable core, extrudes oversheath 15 outside it.
As preferably, described conductor 1 is employing the 6th kind of twisted copper conductors, first carries out synnema to conductor, and then adopt regular stranded mode to twist together, twisting pitch controls at 10 times, conductor layer any surface finish, impulse-free robustness, greasy dirt;
As preferably, described power wire core insulating barrier 2 adopts Special tensile thermoplastic elastomer (TPE) insulating material, extrudes outside above-mentioned conductor 1, when extruding, controls the technological parameters such as temperature, speed, mould well;
As preferably, described wire core conductor 3 is employing the 6th kind of twisted copper conductors, first carries out synnema to conductor, and then adopt regular stranded mode to twist together, twisting pitch controls at 10 times, conductor layer any surface finish, impulse-free robustness, greasy dirt;
As preferably, described wire core insulating barrier 4 adopts Special tensile thermoplastic elastomer (TPE) insulating material, extrudes outside above-mentioned conductor 3, when extruding, controls the technological parameters such as temperature, speed, mould well;
As preferably, described control conductor conductor 5 is that employing the 6th kind of twisted copper conductors is wrapped in and aramid yarn reinforced layer restraints conjunction forms, conductor layer any surface finish, impulse-free robustness, without tin layers scratch, and lay ratio controls within 9-12, and tension force controls evenly;
As preferably, described control conductor conductor strengthening core 6 adopts high strength aramid yarn Shu Hecheng strengthening core, is positioned over control conductor conductor central authorities, restraints conjunction together with conductor;
As preferably, described control conductor insulating barrier 7 adopts Special tensile thermoplastic elastomer (TPE) insulating material, extrudes outside above-mentioned control conductor conductor, when extruding, controls the technological parameters such as temperature, speed, mould well;
As preferably, described holding wire core conductor 8 is that employing the 6th kind of twisted copper conductors is wrapped in and aramid yarn reinforced layer restraints conjunction forms, conductor layer any surface finish, impulse-free robustness, without tin layers scratch, and lay ratio controls within 9-12, and tension force controls evenly;
As preferably, described holding wire core conductor strengthening core 9 adopts high strength aramid yarn Shu Hecheng strengthening core, is positioned over control conductor conductor central authorities, restraints conjunction together with conductor;
As preferably, described holding wire core insulation layer 10 adopts Special tensile thermoplastic elastomer (TPE) insulating material, extrudes outside above-mentioned control conductor conductor, when extruding, controls the technological parameters such as temperature, speed, mould well;
As preferably, described control line group lapping layer 11 adopts glass fiber tape overlap wrapped;
As preferably, described signal line group screen 12 adopts proof copper-wire braided to form, surface should bright and clean, impulse-free robustness, without leak;
As preferably, described gasket for packing 13 adopts high strength aramid yarn, fills rounding;
As preferably, the outer lapping layer 14 of described cable core adopts glass fiber tape overlap wrapped;
As preferably, described oversheath 15 extrudes tensile wear-resistant polyurethane elastomer sheathing, and this material is a kind of novel cable material, main manufacturer: German Baeyer, German BASF etc.
The beneficial effects of the utility model: 1, in the utility model, conductor all adopts the 6th kind of soft copper conductor, improve pliability and the tensile property of conductor, consider that the tensile property of small bore conductor is poor simultaneously, increase high strength aramid yarn strengthening core at conductor, avoid cable to cause core to rupture in frequent moving process.
2, in the utility model, insulating barrier adopts the insulation of Special tensile thermoplastic elastomer (TPE), ensures the electrical property of cable, flexility, tensile property and environmental-protecting performance.
3, be filled with high strength aramid yarn gasket for packing in the utility model, this packing material has good toughness, tensile property is excellent, heatproof is high, resistance to ag(e)ing is excellent, ensure that pliability and the environmental-protecting performance of whole cable.
4, extruding tensile wear-resistant polyurethane elastomer sheathing in the utility model is the new material that market occurs, not only has excellent elasticity, toughness, intensity, has the advantage that good many other materials such as corrosion-resistant are incomparable simultaneously.The employing of this new material ensure that cable has the characteristic such as high-tensile, high-flexibility, high winding, high abrasion, meets the instructions for use of frequent bend tension completely.
accompanying drawing illustrates:
For ease of illustrating, the utility model is described in detail by following concrete enforcement and accompanying drawing.
Fig. 1 is the utility model structural representation.
embodiment:
As shown in Figure 1, this embodiment is by the following technical solutions: it comprises conductor 1, power wire core insulating barrier 2, wire core conductor 3, wire core insulating barrier 4, control conductor conductor 5, control conductor conductor strengthening core 6, control conductor insulating barrier 7, holding wire core conductor 8, holding wire core conductor strengthening core 9, signal core 10, control line group lapping layer 11, signal line group screen 12, gasket for packing 13, the outer lapping layer 14 of cable core and oversheath 15, conductor 1 and power wire core insulating barrier 2 form kinetic insulation core, power wire core insulating barrier 2 is insulated to extrude by Special tensile thermoplastic elastomer (TPE) to form, wire core conductor 3 and wire core insulating barrier 4 form ground wire insulated wire cores, wire core insulating barrier 4 is insulated to extrude by Special tensile thermoplastic elastomer (TPE) to form, control conductor conductor 5 and control conductor conductor strengthening core 6 bundle close and form control conductor insulating barrier 7, and control conductor insulating barrier 7 is insulated to extrude by Special tensile thermoplastic elastomer (TPE) to form, holding wire core conductor 8 and holding wire core conductor strengthening core 9 bundle close and form signal core 10, its outer overlap of signal core 10 is around control line group lapping layer 11, signal core 10 is stranding into line group, its outer proof copper-wire braided layer that adopts forms signal line group screen 12, then power wire core insulating barrier 2, wire core conductor 3, control line group are twisted into cable core together with signal shielding line group, gasket for packing 13 is filled in cable core gap, and the outer lapping layer 14 of the outer overlapping wrapped cable core of cable core, extrudes oversheath 15 outside it.
As preferably, described conductor 1 is employing the 6th kind of twisted copper conductors, first carries out synnema to conductor, and then adopt regular stranded mode to twist together, twisting pitch controls at 10 times, conductor layer any surface finish, impulse-free robustness, greasy dirt;
As preferably, described power wire core insulating barrier 2 adopts Special tensile thermoplastic elastomer (TPE) insulating material, extrudes outside above-mentioned conductor 1, when extruding, controls the technological parameters such as temperature, speed, mould well;
As preferably, described wire core conductor 3 is employing the 6th kind of twisted copper conductors, first carries out synnema to conductor, and then adopt regular stranded mode to twist together, twisting pitch controls at 10 times, conductor layer any surface finish, impulse-free robustness, greasy dirt;
As preferably, described wire core insulating barrier 4 adopts Special tensile thermoplastic elastomer (TPE) insulating material, extrudes outside above-mentioned conductor 3, when extruding, controls the technological parameters such as temperature, speed, mould well;
As preferably, described control conductor conductor 5 is that employing the 6th kind of twisted copper conductors is wrapped in and aramid yarn reinforced layer restraints conjunction forms, conductor layer any surface finish, impulse-free robustness, without tin layers scratch, and lay ratio controls within 9-12, and tension force controls evenly;
As preferably, described control conductor conductor strengthening core 6 adopts high strength aramid yarn Shu Hecheng strengthening core, is positioned over control conductor conductor central authorities, restraints conjunction together with conductor;
As preferably, described control conductor insulating barrier 7 adopts Special tensile thermoplastic elastomer (TPE) insulating material, extrudes outside above-mentioned control conductor conductor, when extruding, controls the technological parameters such as temperature, speed, mould well;
As preferably, described holding wire core conductor 8 is that employing the 6th kind of twisted copper conductors is wrapped in and aramid yarn reinforced layer restraints conjunction forms, conductor layer any surface finish, impulse-free robustness, without tin layers scratch, and lay ratio controls within 9-12, and tension force controls evenly;
As preferably, described holding wire core conductor strengthening core 9 adopts high strength aramid yarn Shu Hecheng strengthening core, is positioned over control conductor conductor central authorities, restraints conjunction together with conductor;
As preferably, described holding wire core insulation layer 10 adopts Special tensile thermoplastic elastomer (TPE) insulating material, extrudes outside above-mentioned control conductor conductor, when extruding, controls the technological parameters such as temperature, speed, mould well;
As preferably, described control line group lapping layer 11 adopts glass fiber tape overlap wrapped;
As preferably, described signal line group screen 12 adopts proof copper-wire braided to form, surface should bright and clean, impulse-free robustness, without leak;
As preferably, described gasket for packing 13 adopts high strength aramid yarn, fills rounding;
As preferably, the outer lapping layer 14 of described cable core adopts glass fiber tape overlap wrapped;
As preferably, described oversheath 15 extrudes tensile wear-resistant polyurethane elastomer sheathing, and this material is a kind of novel cable material, main manufacturer: German Baeyer, German BASF etc.
More than show and describe general principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and specification just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof .

Claims (10)

1. a high flexibility tensile wear-resistant electric automobile charging pile composite cable, it is characterized in that: it comprises conductor (1), power wire core insulating barrier (2), wire core conductor (3), wire core insulating barrier (4), control conductor conductor (5), control conductor conductor strengthening core (6), control conductor insulating barrier (7), holding wire core conductor (8), holding wire core conductor strengthening core (9), signal core (10), control line group lapping layer (11), signal line group screen (12), gasket for packing (13), the outer lapping layer (14) of cable core and oversheath (15), conductor (1) and power wire core insulating barrier (2) form kinetic insulation core, power wire core insulating barrier (2) is insulated to extrude by Special tensile thermoplastic elastomer (TPE) to form, wire core conductor (3) and wire core insulating barrier (4) form ground wire insulated wire cores, wire core insulating barrier (4) is insulated to extrude by Special tensile thermoplastic elastomer (TPE) to form, control conductor conductor (5) and control conductor conductor strengthening core (6) bundle close and form control conductor insulating barrier (7), and control conductor insulating barrier (7) is insulated to extrude by Special tensile thermoplastic elastomer (TPE) to form, holding wire core conductor (8) and holding wire core conductor strengthening core (9) bundle close and form signal core (10), its outer overlap of signal core (10) is around control line group lapping layer (11), signal core (10) is stranding into line group, its outer proof copper-wire braided layer that adopts forms signal line group screen (12), then power wire core insulating barrier (2), wire core conductor (3), control line group is twisted into cable core together with signal shielding line group, gasket for packing (13) is filled in cable core gap, the outer lapping layer (14) of the outer overlapping wrapped cable core of cable core, oversheath (15) is extruded outside it.
2. a kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable according to claim 1, it is characterized in that: described conductor (1) is employing the 6th kind of twisted copper conductors, first synnema is carried out to conductor, then adopt regular stranded mode to twist together, twisting pitch controls at 10 times.
3. a kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable according to claim 1, it is characterized in that: described power wire core insulating barrier (2) adopts Special tensile thermoplastic elastomer (TPE) insulating material, extrudes in above-mentioned conductor (1) outward.
4. a kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable according to claim 1, it is characterized in that: described wire core insulating barrier (4) adopts Special tensile thermoplastic elastomer (TPE) insulating material, extrudes in above-mentioned conductor (3) outward.
5. a kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable according to claim 1, it is characterized in that: described control conductor conductor strengthening core (6) adopts high strength aramid yarn Shu Hecheng strengthening core, be positioned over control conductor conductor central authorities, restraint conjunction together with conductor.
6. a kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable according to claim 1, it is characterized in that: described control conductor insulating barrier (7) adopts Special tensile thermoplastic elastomer (TPE) insulating material, extrudes outside above-mentioned control conductor conductor.
7. a kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable according to claim 1, it is characterized in that: described holding wire core insulation layer (10) adopts Special tensile thermoplastic elastomer (TPE) insulating material, extrudes outside above-mentioned control conductor conductor.
8. a kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable according to claim 1, is characterized in that: described control line group lapping layer (11) adopts glass fiber tape overlap wrapped.
9. a kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable according to claim 1, is characterized in that: described gasket for packing (13) adopts high strength aramid yarn, fills rounding.
10. a kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable according to claim 1, is characterized in that: the outer lapping layer (14) of described cable core adopts glass fiber tape overlap wrapped.
CN201420552015.4U 2014-09-25 2014-09-25 A kind of high flexibility tensile wear-resistant electric automobile charging pile composite cable Expired - Fee Related CN204087872U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106887283A (en) * 2017-03-30 2017-06-23 深圳市沃尔核材股份有限公司 Heat radiating type charging cable
CN107195363A (en) * 2017-06-23 2017-09-22 江苏华亚电缆有限公司 Charging pile cable
CN109065254A (en) * 2018-07-12 2018-12-21 江苏华亚电缆有限公司 A kind of flexibility charging pile cable
CN114068107A (en) * 2021-11-12 2022-02-18 红旗电缆电器仪表集团有限公司 Method for processing ultra-soft direct current charging pile cable of electric automobile

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106887283A (en) * 2017-03-30 2017-06-23 深圳市沃尔核材股份有限公司 Heat radiating type charging cable
CN106887283B (en) * 2017-03-30 2023-07-07 深圳市沃尔核材股份有限公司 Heat dissipation type charging cable
CN107195363A (en) * 2017-06-23 2017-09-22 江苏华亚电缆有限公司 Charging pile cable
CN109065254A (en) * 2018-07-12 2018-12-21 江苏华亚电缆有限公司 A kind of flexibility charging pile cable
CN114068107A (en) * 2021-11-12 2022-02-18 红旗电缆电器仪表集团有限公司 Method for processing ultra-soft direct current charging pile cable of electric automobile

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20150107

Termination date: 20160925