CN103745769B - A kind of high soft resistance to song is had mercy on robot cable - Google Patents
A kind of high soft resistance to song is had mercy on robot cable Download PDFInfo
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- CN103745769B CN103745769B CN201410023879.1A CN201410023879A CN103745769B CN 103745769 B CN103745769 B CN 103745769B CN 201410023879 A CN201410023879 A CN 201410023879A CN 103745769 B CN103745769 B CN 103745769B
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Abstract
The invention discloses a kind of high soft resistance to song to have mercy on robot cable: adopt electric power system unit and control system unit to be twisted into cable core, cable core gap is provided with cotton cord packed layer, be surrounded with foil shielding layer outward successively at described cable core and cotton cord packed layer, be woven with tinned copper wire screen, the outermost layer of cable is extruded with thermoplastic elastomer (TPE) oversheath; The each free conductor of described electric power system unit, control system unit and extruding is formed in the outer field polyvinyl chloride insulation layer of described conductor.The present invention a kind ofly has the resistance to Qu Rao of high flexibility, high abrasion, anti-interference, acid and alkali-resistance, resistance to profit, tear-proof, high tenacity, ageing resistace and good weather resistance, and the soft resistance to song of height also with excellent electrical insulation capability and environmental-protecting performance is simultaneously had mercy on robot cable.
Description
Technical field:
The present invention relates to a kind of high soft resistance to song to have mercy on robot cable.
Background technology:
Along with the accelerated development day by day of science and technology, robot cable is widely used at present, and have higher added value future, market development has a extensive future, and has fabulous economic benefit.But current robot cable kind is little, and also have a lot of technical requirements all can not meet simultaneously, have softness good, but cable can not be wear-resisting for a long time, affects the useful life of cable; Cable ordinary circumstance softness that can be wear-resisting is not for a long time fine, often both required that cable product had high flexibility by some, can have mercy on and do not affect the condition in cable useful life and fettered by long-time wear-resisting resistance to song again, greatly have impact on the economic benefit of company.
Summary of the invention:
For overcoming the defect of prior art, a kind of high soft resistance to song is the object of the present invention is to provide to have mercy on robot cable, what this cable can meet that client proposes has the resistance to Qu Rao of high flexibility, high abrasion, the performance such as anti-interference, and normally can use under the adverse circumstances of soda acid profit.
Technical solution problem of the present invention adopts following technical scheme:
A kind of high soft resistance to song is had mercy on robot cable:
Electric power system unit and control system unit is adopted to be twisted into cable core, cable core gap is provided with cotton cord packed layer, be surrounded with foil shielding layer outward successively at described cable core and cotton cord packed layer, be woven with tinned copper wire screen, the outermost layer of cable is extruded with thermoplastic elastomer (TPE) oversheath;
The each free conductor of described electric power system unit, control system unit and extruding is formed in the outer field polyvinyl chloride insulation layer of described conductor.
Described control system unit is made up of 2-10 root core pair twist, and the conductor of described electric power system unit, control system unit adopts the zinc-plated soft copper tow strand of the 6th class to form.
Described foil shielding layer adopts overlapping lapping structure, and the wrapped rate of putting up is not less than 15%;
Described tinned copper wire screen adopts braiding structure, and count is not less than 90%.
The preparation method of described electric power system unit and control system unit adopts following steps:
Adopt the multiple skein compositing conducting core of the zinc-plated soft copper silk of the multiply of the 6th class formation, conductor wire core is produced through following step: wire drawing-annealing-zinc-plated-multiple skein is closed;
Described conductor wire core skin adopts polyvinyl chloride insulation material to extrude into insulating barrier, SJ45 or SJ65 plastic extruding machine has been produced, plsitive mold is adopted to extrude, its extrusion temperature is different according to the difference of warm area, body temperature controls at 170 ± 10 DEG C, head temperature controls at 190 ± 5 DEG C, and die temperature controls at 190 ± 5 DEG C, and winter differs 5 ~ 10 DEG C with summer.
The preparation method of described oversheath is:
Oversheath adopts thermoplastic elastomer (TPE) to extrude formation, and extrude at plsitive mold, extrusion temperature is different according to the difference of warm area, body temperature controls at 210 ± 10 DEG C, head temperature controls at 220 ± 10 DEG C, and die temperature controls at 230 ± 5 DEG C, and winter differs 5 ~ 10 DEG C with summer.
Compared with the prior art, beneficial effect of the present invention is embodied in:
(1) there is excellent electrical property, there is fabulous flexibility and oil resistance, this guarantees softness and the oil resistant water-based energy of cable; (2) temperature limit wide (– 60-80 DEG C), soft durometer applied range (0A-100A), ensure that cable has good anti-wear performance and warping strength performance; (3) there is extremely excellent ageing-resistant performance.(4) light specific gravity (0.88-1.20); Presentation quality is even, and surperficial class is high, good hand touch; (5) caoutchouc elasticity is shown at normal temperatures, again can the macromolecular material of plasticizing forming under high temperature, there is mechanical property and the serviceability of rubber like, can process by thermoplastics again, which ensure that the softness of cable; (6) environmental protection, recyclable, reduce environmental pollution, expand resource regeneration source, which ensure that the environmental-protecting performance of cable; (7) excellent processing characteristics: available injection, the processing method processing of thermoplastics such as to extrude, efficient, simple, without the need to increasing equipment, mobility is high, shrinkage is little; (8) remarkable anti-dynamic fatigue property;
In a word, the present invention be a kind of there is the resistance to Qu Rao of high flexibility, high abrasion, anti-interference, acid and alkali-resistance, resistance to profit, tear-proof, high tenacity, ageing resistace and good weather resistance, the soft resistance to song of height also with excellent electrical insulation capability and environmental-protecting performance simultaneously have mercy on robot cable, have wide market prospects.
Accompanying drawing illustrates:
Fig. 1 is structural representation of the present invention.
Number in the figure: 1 electric power system unit, 2 control system unit, 3 cotton cord packed layers, 4 foil shielding layers, 5 tinned copper wire screens, 6 oversheaths.
Below by way of embodiment, and the invention will be further described by reference to the accompanying drawings.
Embodiment:
Embodiment: composition graphs 1, the soft resistance to song of height of the present embodiment is had mercy on robot cable, electric power system unit 1 and control system unit 2 is adopted to be twisted into cable core, cable core gap is provided with cotton cord packed layer 3, be surrounded with foil shielding layer 4 outward successively at cable core and cotton cord packed layer, be woven with tinned copper wire screen 5, the outermost layer of cable is extruded with thermoplastic elastomer (TPE) oversheath 6; Wherein, electric power system unit 1, each free conductor of control system unit 2 and extruding is formed in the outer field polyvinyl chloride insulation layer of described conductor.
Shown in Fig. 1, control system unit 2 is made up of 2-10 root core pair twist.
In concrete enforcement, the conductor of electric power system unit 1 and control system unit 2 adopts the multiply of the 6th class formation zinc-plated soft copper tow conjunction (-multiple strand) to become conductor wire core, conductor is produced through following step: wire drawing-annealing-zinc-plated-synnema (-multiple strand), and conductor adopts bundle to close the form of (-multiple strand); The insulating barrier of electric power system unit 1 and control system unit 2 adopts soft PVC Insulation Material, its production process has been produced on SJ45 or SJ65 plastic extruding machine, plsitive mold is adopted to extrude, its extrusion temperature is different according to the difference of warm area, body temperature controls at 170 ± 10 DEG C, and head temperature controls at 190 ± 5 DEG C, and die temperature controls at 190 ± 5 DEG C, can carry out suitable adjustment according to the difference of extrusion equipment and material, winter differs 5 ~ 10 DEG C with summer.Packed layer adopts cotton cord to fill, and its Main Function is the roundness ensureing cable.Foil shielding layer 4 production form adopts overlapping wrapped, and the rate of putting up is not less than 15%; Tinned copper wire screen 5 adopts zinc-plated soft proof copper-wire braided, and its count is not less than 90%.Oversheath 6 adopts high-quality thermoplastic elastomer (TPE) TPE composite materials, also plsitive mold is adopted to extrude, extrusion temperature is different according to the difference of warm area, body temperature controls at 210 ± 10 DEG C, head temperature controls at 220 ± 10 DEG C, die temperature controls at 230 ± 5 DEG C, and can carry out suitable adjustment according to the difference of extrusion equipment and material, winter differs 5 ~ 10 DEG C with summer.Production equipment can adopt different sheathing machines to produce according to the size of the outside diameter of cable.
Claims (3)
1. high soft resistance to song is had mercy on a robot cable, it is characterized in that:
Electric power system unit (1) and control system unit (2) is adopted to be twisted into cable core, cable core gap is provided with cotton cord packed layer (3), be surrounded with foil shielding layer (4) outward successively at described cable core and cotton cord packed layer, be woven with tinned copper wire screen (5), the outermost layer of cable is extruded with thermoplastic elastomer (TPE) oversheath (6);
Described electric power system unit (1), each free conductor of control system unit (2) and extruding is formed in the outer field polyvinyl chloride insulation layer of described conductor;
Described control system unit (2) is made up of 2-10 root core pair twist, and the conductor of described electric power system unit (1), control system unit (2) adopts the zinc-plated soft copper tow strand of the 6th class to form;
Described foil shielding layer (4) adopts overlapping lapping structure, and the wrapped rate of putting up is not less than 15%;
Described tinned copper wire screen (5) adopts braiding structure, and count is not less than 90%.
2. a kind of high soft resistance to song according to claim 1 is had mercy on robot cable, and it is characterized in that, the preparation method of described electric power system unit (1) and control system unit (2) adopts following steps:
Adopt the multiple skein compositing conducting core of the zinc-plated soft copper silk of the multiply of the 6th class formation, conductor wire core is produced through following step: wire drawing-annealing-zinc-plated-multiple skein is closed;
Described conductor wire core skin adopts polyvinyl chloride insulation material to extrude into insulating barrier, SJ45 or SJ65 plastic extruding machine has been produced, plsitive mold is adopted to extrude, its extrusion temperature is different according to the difference of warm area, body temperature controls at 170 ± 10 DEG C, head temperature controls at 190 ± 5 DEG C, and die temperature controls at 190 ± 5 DEG C, and winter differs 5 ~ 10 DEG C with summer.
3. a kind of high soft resistance to song according to claim 1 is had mercy on robot cable, and it is characterized in that, the preparation method of described oversheath is:
Oversheath adopts thermoplastic elastomer (TPE) to extrude formation, and extrude at plsitive mold, extrusion temperature is different according to the difference of warm area, body temperature controls at 210 ± 10 DEG C, head temperature controls at 220 ± 10 DEG C, and die temperature controls at 230 ± 5 DEG C, and winter differs 5 ~ 10 DEG C with summer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410023879.1A CN103745769B (en) | 2014-01-17 | 2014-01-17 | A kind of high soft resistance to song is had mercy on robot cable |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410023879.1A CN103745769B (en) | 2014-01-17 | 2014-01-17 | A kind of high soft resistance to song is had mercy on robot cable |
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| Publication Number | Publication Date |
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| CN103745769A CN103745769A (en) | 2014-04-23 |
| CN103745769B true CN103745769B (en) | 2016-01-27 |
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| CN201410023879.1A Active CN103745769B (en) | 2014-01-17 | 2014-01-17 | A kind of high soft resistance to song is had mercy on robot cable |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104795140A (en) * | 2015-04-15 | 2015-07-22 | 深圳宝兴电线电缆制造有限公司 | Cable for moving arm of robot |
| CN105575482A (en) * | 2016-02-26 | 2016-05-11 | 安徽华星电缆集团有限公司 | High-flexibility buggy ladle-used cable |
| CN108461184A (en) * | 2018-03-05 | 2018-08-28 | 通鼎互联信息股份有限公司 | A kind of compound super flexible robot's cable |
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|---|---|---|---|---|
| EP0203249A2 (en) * | 1985-05-25 | 1986-12-03 | Felten & Guilleaume Energietechnik AG | Power cable, especially for tensions of 6 to 60 kV, incorporating light conductors |
| US20060021787A1 (en) * | 2004-07-30 | 2006-02-02 | Fetterolf James R Sr | Insulated, high voltage power cable for use with low power signal conductors in conduit |
| CN201681657U (en) * | 2010-04-23 | 2010-12-22 | 安徽华能电缆集团有限公司 | Special power cable for wind power generation pitch-varying motor |
| CN201859668U (en) * | 2010-06-23 | 2011-06-08 | 特变电工(德阳)电缆股份有限公司 | Composite intelligent cable |
| CN102403062A (en) * | 2011-11-19 | 2012-04-04 | 扬州亚光电缆有限公司 | Intrinsically safe explosion-proof flexible spring cable for data transmission |
| CN202230772U (en) * | 2011-10-27 | 2012-05-23 | 安徽华星电缆集团有限公司 | Environment-friendly cable for locomotives |
| CN203150304U (en) * | 2013-04-12 | 2013-08-21 | 上海熊猫线缆股份有限公司 | Circular communication cable for remote control intelligent production equipment |
| CN203644418U (en) * | 2014-01-17 | 2014-06-11 | 安徽华星电缆集团有限公司 | Highly-flexible bending-resistant robot electric cable |
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2014
- 2014-01-17 CN CN201410023879.1A patent/CN103745769B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0203249A2 (en) * | 1985-05-25 | 1986-12-03 | Felten & Guilleaume Energietechnik AG | Power cable, especially for tensions of 6 to 60 kV, incorporating light conductors |
| US20060021787A1 (en) * | 2004-07-30 | 2006-02-02 | Fetterolf James R Sr | Insulated, high voltage power cable for use with low power signal conductors in conduit |
| CN201681657U (en) * | 2010-04-23 | 2010-12-22 | 安徽华能电缆集团有限公司 | Special power cable for wind power generation pitch-varying motor |
| CN201859668U (en) * | 2010-06-23 | 2011-06-08 | 特变电工(德阳)电缆股份有限公司 | Composite intelligent cable |
| CN202230772U (en) * | 2011-10-27 | 2012-05-23 | 安徽华星电缆集团有限公司 | Environment-friendly cable for locomotives |
| CN102403062A (en) * | 2011-11-19 | 2012-04-04 | 扬州亚光电缆有限公司 | Intrinsically safe explosion-proof flexible spring cable for data transmission |
| CN203150304U (en) * | 2013-04-12 | 2013-08-21 | 上海熊猫线缆股份有限公司 | Circular communication cable for remote control intelligent production equipment |
| CN203644418U (en) * | 2014-01-17 | 2014-06-11 | 安徽华星电缆集团有限公司 | Highly-flexible bending-resistant robot electric cable |
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| CN103745769A (en) | 2014-04-23 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A kind of high flexibility and bending resistance robot cable Effective date of registration: 20201231 Granted publication date: 20160127 Pledgee: Anhui inaction rural commercial bank Limited by Share Ltd. Pledgor: ANHUI HUAXING CABLE GROUP Co.,Ltd. Registration number: Y2020340000067 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220607 Granted publication date: 20160127 Pledgee: Anhui inaction rural commercial bank Limited by Share Ltd. Pledgor: ANHUI HUAXING CABLE GROUP Co.,Ltd. Registration number: Y2020340000067 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A kind of flexible flexible flexible robot cable Effective date of registration: 20220613 Granted publication date: 20160127 Pledgee: Wuwei branch of China Co truction Bank Corp. Pledgor: ANHUI HUAXING CABLE GROUP Co.,Ltd. Registration number: Y2022340000008 |