CN204075907U - A kind of irregularly shaped metalwork port chamfering deburring device - Google Patents
A kind of irregularly shaped metalwork port chamfering deburring device Download PDFInfo
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- CN204075907U CN204075907U CN201420416044.8U CN201420416044U CN204075907U CN 204075907 U CN204075907 U CN 204075907U CN 201420416044 U CN201420416044 U CN 201420416044U CN 204075907 U CN204075907 U CN 204075907U
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Abstract
The utility model provides a kind of irregularly shaped metalwork port chamfering deburring device, comprises support, electric-control system, line slideway, driving cylinder, high-speed grinding head, spacing pulley, pneumatic control system, slip pedestal, pressing system support, pressing system, workpiece holder, profiling exemplar and drive motors; The top of described line slideway is provided with described sliding bottom, this sliding bottom is fixed with the drive motors that output shaft is connected with the turning cylinder axle of described profiling exemplar, the edge of this profiling exemplar and the side edge of described spacing pulley are touched, and top is coaxially fixed with described workpiece holder; Adopt technique scheme, a kind of irregularly shaped metalwork (compressor housing) cap port chamfering can be realized and the balanced adjustable object of size.Apparatus structure is simple, and the scope of application is wide, replaceable profiling exemplar, by frequency converter adjustment high-speed grinding head motor speed, changes workpiece holder, can remove the wedge angle burr of the irregularly shaped workpiece port of various material.
Description
Technical field
The utility model relates to and electromechanical integration processing equipment device technique field, particularly relates to a kind of irregularly shaped metalwork (compressor housing) cap port chamfering deburring device.
Background technology
In daily life, refrigerator has become the living electric apparatus of the indispensability of people's Modern Live.People, in the use procedure of refrigerator, propose more and more higher requirement to service life, refrigeration reliability, low noise.Along with the increase (the freezer compressor output of China has reached 1.5 hundred million/year at present) of output, robotic assembling has become necessary means, refrigerator manufacturer is satisfied society and customer demand, to the heart of refrigerator--the stability of compressor quality, inner foreign and cleannes require to improve year by year.Usually wedge angle burr is all there is in housing, cap in punch process, this wedge angle affects cap and puts into housing (especially during manipulator assembling) in assembling process, burr is very easily shed to compressor inside, affects the service life of compressor, refrigeration reliability and noise.
The harm of port wedge angle:
When 1 cap puts into housing, wedge angle tangles housing, and cap accurately can not be put into the requirement position of housing by manipulator.
Cap can be put into housing due to manipulator by 2 energetically, and the wedge angle of workpiece port can scratch mutually, produces burr.
Burr falls into the harm of compressor inside:
1, after burr falls into compressor inside, various parts can be destroyed in the compressor of High Rotation Speed, send the noise of abnormal sound and affect the service life of compressor.
2, after burr falls into compressor inside, can be pressed in the refrigeration system of refrigerator, blocking refrigerating capillary, makes refrigerator lose the effect of refrigeration.
In prior art, the port of Dimensions Used in Shell of Refrigerator Compressor, cap is die-cut or turning in punch process, must form port wedge angle burr, can not be washed off, can be brought into compressor inside during assembling in this wedge angle burr surface cleaning before assembly.Cause freezer compressor quality problems more (noise is large, service life is low, refrigeration poor reliability), the world level of efficient, energy-conservation, low noise, long service life when cannot ensure compressor operating.
In sum, for addressing this problem, after compressor housing, cap punch process, port go wedge angle burr process particularly important.
Summary of the invention
Problem to be solved in the utility model is to provide a kind of irregularly shaped metalwork, is particularly useful for the port chamfering deburring device of compressor housing, cap.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of irregularly shaped metalwork port chamfering deburring device, comprises support, electric-control system, drive motors, line slideway, slip pedestal, pressing system support, pressing system, workpiece holder, profiling exemplar, drives cylinder, high-speed grinding head, spacing pulley and pneumatic control system;
The top of described support is fixed with described line slideway, drives cylinder and spacing pulley, and described driving cylinder and spacing pulley are separately fixed at the two ends of this line slideway;
The top of described line slideway is provided with the described sliding bottom that side is fixedly connected with described driving cylinder output shaft, this sliding bottom is fixed with the drive motors that output shaft is connected with the turning cylinder axle of described profiling exemplar, the edge of this profiling exemplar and the side edge of described spacing pulley are touched, and top is coaxially fixed with described workpiece holder;
Described sliding bottom is also fixed with described pressing system support, this pressing system support is fixed with the pressing system be positioned at directly over described workpiece holder, and this pressing system output shaft end straight down is rotatably fixed with described contact roller by bearing;
Described support is also fixed with described electric-control system, pneumatic control system and high-speed grinding head, and the power set that high-speed grinding head comprises emery wheel and drives this emery wheel to rotate, this emery wheel is positioned at described spacing pulley and contacts with profiling exemplar directly over edge, height is identical with described workpiece port brim height, and electric-control system and pneumatic control system are all connected with each control assembly in this device.
Further, the both sides of described pressing system output shaft are also symmetrically fixed with the guide pillar of a pair vertical direction, described pressing system support comprises column, crossbeam and guide pillar guide pin bushing, described column is fixed on described slip pedestal, described crossbeam is fixed on the top of described column, described guide pillar is inserted in described guide pillar guide pin bushing, and follows described pressing system output shaft and slide up and down in described guide pillar guide pin bushing.
Further, described pressing system comprises cylinder and cylinder control piece.
Further, described electric-control system comprises PLC, frequency converter, touch-screen, shielding line and relay.
Further, the described drive motors two stage reducer that comprises SEW brake motor and be connected with this SEW brake motor output shaft.
Further, the emery wheel of described high-speed grinding head is Carborundum wheel, and power set comprise motor, the speed increaser be connected with motor shaft and the high speed wheel shaft be connected with speed increaser output, and described Carborundum wheel is fixedly connected with described high speed wheel shaft.
Further, described profiling exemplar is installed together by the driving shaft at its center of rotation place and described drive motors and workpiece holder, and the surface curve shape of this profiling exemplar is equal to the curve shape that workpiece needs chamfering port.
Further, described spacing pulley is provided with fine position knob, in order to finely tune the relative distance of spacing pulley and described high-speed grinding head.
The advantage that the utility model has and good effect are: adopt technique scheme, can realize a kind of irregularly shaped metalwork (compressor housing) cap port chamfering and the balanced adjustable object of size.Apparatus structure is simple, and the scope of application is wide, replaceable 13 profiling exemplars, to be adjusted 14 high-speed grinding head motor speeds, changes 11 workpiece holders by frequency converter, can remove the wedge angle burr of the irregularly shaped workpiece port of various material; And the everything of device is all complete under the mutual control of 02 electric-control system and 16 pneumatic control systems, the upper and lower workpiece of installation manipulator can realize automation.
Accompanying drawing explanation
Fig. 1 is irregularly shaped metalwork port chamfering deburring device front view;
Fig. 2 is irregularly shaped metalwork port chamfering deburring device side view;
Fig. 3 is high-speed grinding head structural representation.
In figure: 1, support 2, electric-control system 3, drive motors 4, line slideway 5, slip pedestal 6, pressing system support 61, column 62, crossbeam 63, guide pillar guide pin bushing 7, contact roller 8, guide pillar 9, pressing system output shaft 10, pressing system 11, workpiece holder 12, driving cylinder 13, profiling exemplar 14, high-speed grinding head 15, spacing pulley 16, pneumatic control system 17, motor 18, speed increaser 19, high speed wheel shaft 20, Carborundum wheel 21, workpiece
Detailed description of the invention
Below with reference to the accompanying drawings and specific embodiment detailed description is made to the utility model.
As shown in Figures 1 to 3, the utility model comprises support 1, electric-control system 2, drive motors 3, line slideway 4, slip pedestal 5, pressing system support 6, pressing system 10, workpiece holder 11, profiling exemplar 13, drives cylinder 12, high-speed grinding head 14, spacing pulley 15 and pneumatic control system 16.
The top of support 1 is fixed with line slideway 4, drives cylinder 3 and spacing pulley 15, and drives cylinder 3 and spacing pulley 15 to be separately fixed at the two ends of this line slideway 4.
The top of line slideway is provided with side and the sliding bottom 5 driving cylinder 12 output shaft to be fixedly connected with, this sliding bottom 5 is fixed with the drive motors 3 that output shaft is connected with the turning cylinder axle of profiling exemplar 13, top is coaxially fixed with workpiece holder 11, this profiling exemplar 13 is installed together by the driving shaft at its center of rotation place and drive motors 3 and workpiece holder 11, and the surface curve shape of this profiling exemplar 13 is equal to the curve shape that workpiece 21 needs chamfering port, and the side edge of the edge of this profiling exemplar 13 and spacing pulley 15 is touched, so that spacing pulley 15 reaches by driving cylinder 12 to promote sliding bottom 5 object that restriction workpiece needs chamfering deburring port movement locus, realize the processing of high-speed grinding head 14 pairs of workpiece.
Sliding bottom 5 is also fixed with pressing system support 6, this pressing system support 6 comprises column 61, crossbeam 62 and guide pillar guide pin bushing 63, column 61 is fixed on slip pedestal 5, crossbeam 62 is fixed on the top of column 61, guide pillar guide pin bushing 63 is located on crossbeam 62, this pressing system support 6 can be slided along with the slip of sliding bottom 5, this pressing system support 6 is fixed with the pressing system 10 be positioned at directly over workpiece holder 11, this pressing system 10 comprises cylinder and cylinder control piece, and this pressing system 10 pressing system output shaft 9 end straight down is rotatably installed with contact roller 7 by bearing, the both sides of pressing system output shaft 9 are also symmetrically fixed with the guide pillar 8 of a pair vertical direction, guide pillar 8 is inserted in guide pillar guide pin bushing 63, and follow pressing system output shaft 9 and slide up and down in guide pillar guide pin bushing 63, achieve to pressing system output shaft move up and down spacing.
Support 1 is also fixed with electric-control system 2, pneumatic control system 16 and high-speed grinding head 14, and the power set that high-speed grinding head 14 comprises emery wheel and drives this emery wheel to rotate, this emery wheel is positioned at spacing pulley 15 and contacts with profiling exemplar 13 directly over edge, height is identical with workpiece 21 port edge height, and electric-control system 2 and pneumatic control system 16 are all connected with each control assembly in this device.
Electric-control system 2 comprises PLC, frequency converter, touch-screen, shielding line and relay.
The two stage reducer that drive motors 3 comprises SEW brake motor and is connected with this SEW brake motor output shaft.
The emery wheel of high-speed grinding head 14 is Carborundum wheel 20, power set comprise motor 17, the speed increaser 18 be connected with motor 17 axle and the high speed wheel shaft 19 be connected with speed increaser 18 output, and Carborundum wheel 20 is fixedly connected with high speed wheel shaft 19, ensure that the High Rotation Speed of Carborundum wheel.
Spacing pulley 15 is provided with fine position knob, in order to finely tune the relative distance of spacing pulley and high-speed grinding head.
The course of work of the present utility model is: be arranged on relevant position by needing the profiling exemplar 13 of processing work 21, open electric-control system 2 and pneumatic control system 16, device is made first to run one week, fine position knob on adjustment spacing pulley 15, make the position suitable between high-speed grinding head 14 and spacing pulley 15, again workpiece 21 is put into workpiece holder 11, device brings into operation, workpiece 21 is under drive motors 3 drive with driving shaft, with profiling exemplar 13 and workpiece holder 11 coaxial rotation, profiling exemplar 13 and contacting with each other of spacing pulley 15 make slip pedestal 5 slidably reciprocate under the drive driving cylinder 12, the curve movement of chamfering deburring port and high-speed grinding head 14 position is needed to adapt in order to limit workpiece 21, complete the processing of workpiece.
Above embodiment of the present utility model has been described in detail, but described content being only preferred embodiment of the present utility model, can not being considered to for limiting practical range of the present invention.All equalizations done according to the utility model scope change and improve, and all should still belong within this patent covering scope.
Claims (8)
1. an irregularly shaped metalwork port chamfering deburring device, is characterized in that: comprise support (1), electric-control system (2), drive motors (3), line slideway (4), slip pedestal (5), pressing system support (6), pressing system (10), workpiece holder (11), profiling exemplar (13), drive cylinder (12), high-speed grinding head (14), spacing pulley (15) and pneumatic control system (16);
The top of described support (1) is fixed with described line slideway (4), drives cylinder (12) and spacing pulley (15), and described driving cylinder (12) and spacing pulley (15) are separately fixed at the two ends of this line slideway (4);
The top of described line slideway (4) is provided with the described sliding bottom (5) that side is fixedly connected with described driving cylinder (12) output shaft, this sliding bottom (5) is fixed with the drive motors (3) that output shaft is connected with the turning cylinder axle of described profiling exemplar (13), the edge of this profiling exemplar (13) and the side edge of described spacing pulley (15) are touched, and top is coaxially fixed with described workpiece holder (11);
Described sliding bottom (5) is also fixed with described pressing system support (6), this pressing system support (6) is fixed with the pressing system (10) be positioned at directly over described workpiece holder (11), and this pressing system (10) pressing system output shaft (9) end straight down is rotatably fixed with described contact roller (7) by bearing;
Described support (1) is also fixed with described electric-control system (2), pneumatic control system (16) and high-speed grinding head (14), and the power set that high-speed grinding head (14) comprises emery wheel and drives this emery wheel to rotate, this emery wheel is positioned at described spacing pulley (15) and contacts with profiling exemplar (13) directly over edge, height is identical with described workpiece (21) port edge height, and electric-control system (2) is all connected with each control assembly in this device with pneumatic control system (16).
2. irregularly shaped metalwork port chamfering deburring device according to claim 1, it is characterized in that: the both sides of described pressing system output shaft (9) are also symmetrically fixed with the guide pillar (8) of a pair vertical direction, described pressing system support (6) comprises column (61), crossbeam (62) and guide pillar guide pin bushing (63), described column (61) is fixed on described slip pedestal (5), described crossbeam (62) is fixed on the top of described column (61), described guide pillar guide pin bushing (63) is positioned on described crossbeam (62), described guide pillar (8) is inserted in described guide pillar guide pin bushing (63), and follow described pressing system output shaft (9) and slide up and down in described guide pillar guide pin bushing (63).
3. irregularly shaped metalwork port chamfering deburring device according to claim 1, is characterized in that: described pressing system (10) comprises cylinder and cylinder control piece.
4. irregularly shaped metalwork port chamfering deburring device according to claim 1, is characterized in that: described electric-control system (2) comprises PLC, frequency converter, touch-screen, shielding line and relay.
5. irregularly shaped metalwork port chamfering deburring device according to claim 1, is characterized in that: the two stage reducer that described drive motors (3) comprises SEW brake motor and is connected with this SEW brake motor output shaft.
6. irregularly shaped metalwork port chamfering deburring device according to claim 1, it is characterized in that: the emery wheel of described high-speed grinding head (14) is Carborundum wheel (20), power set comprise motor (17), the speed increaser (18) be connected with motor (17) axle and the high speed wheel shaft (19) be connected with speed increaser (18) output, and described Carborundum wheel (20) is fixedly connected with described high speed wheel shaft (19).
7. irregularly shaped metalwork port chamfering deburring device according to claim 1, it is characterized in that: described profiling exemplar (13) is installed together by the driving shaft at its center of rotation place and described drive motors (3) and workpiece holder (11), and the surface curve shape of this profiling exemplar (13) is equal to the curve shape that workpiece (21) needs chamfering port.
8. irregularly shaped metalwork port chamfering deburring device according to claim 1, it is characterized in that: described spacing pulley (15) is provided with fine position knob, in order to finely tune the relative distance of spacing pulley and described high-speed grinding head (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420416044.8U CN204075907U (en) | 2014-07-25 | 2014-07-25 | A kind of irregularly shaped metalwork port chamfering deburring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420416044.8U CN204075907U (en) | 2014-07-25 | 2014-07-25 | A kind of irregularly shaped metalwork port chamfering deburring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204075907U true CN204075907U (en) | 2015-01-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420416044.8U Expired - Fee Related CN204075907U (en) | 2014-07-25 | 2014-07-25 | A kind of irregularly shaped metalwork port chamfering deburring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204075907U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107009214A (en) * | 2017-05-18 | 2017-08-04 | 海安金锻工业有限公司 | A kind of automatic chamfering machine |
-
2014
- 2014-07-25 CN CN201420416044.8U patent/CN204075907U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107009214A (en) * | 2017-05-18 | 2017-08-04 | 海安金锻工业有限公司 | A kind of automatic chamfering machine |
| CN107009214B (en) * | 2017-05-18 | 2023-12-22 | 海安金锻工业有限公司 | Automatic chamfering machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150107 Termination date: 20180725 |