CN204074784U - A kind of extrusion axis, recipient and pressurizing unit - Google Patents
A kind of extrusion axis, recipient and pressurizing unit Download PDFInfo
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- CN204074784U CN204074784U CN201420083955.3U CN201420083955U CN204074784U CN 204074784 U CN204074784 U CN 204074784U CN 201420083955 U CN201420083955 U CN 201420083955U CN 204074784 U CN204074784 U CN 204074784U
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- axis
- recipient
- extrusion axis
- changeover portion
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Abstract
The utility model proposes a kind of extrusion axis, recipient and pressurizing unit, wherein extrusion axis comprises the base be fixedly connected sequentially, middle seat, changeover portion and pressure ram, wherein changeover portion is taper, its axial length is the 20%-40% of pressure ram axial length, and the angle between its bus and extrusion axis axis is 5-10 degree.Recipient, comprise the changeover portion cavity and pressure ram cavity that are communicated with successively, wherein changeover portion cavity is taper, and its axial length is the 20%-40% of pressure ram cavity axial length, and the angle between its bus and recipient axis is 5-10 degree.Pressurizing unit comprises above-mentioned extrusion axis and recipient.Extrusion axis of the present utility model solves off-axis in prior art and hinders a difficult problem of producing, and supporting recipient solves in prior art the safety problem extruded when being encased inside recipient.
Description
Technical field
The utility model relates to aluminium section bar manufacturing technology field, particularly relates to a kind of pressurizing unit comprising extrusion axis and supporting recipient.
Background technology
The production procedure of aluminium section bar mainly comprises founding, extruding and surface treatment three processes.The process of extruding needs pressurizing unit to carry out usually.The recipient that pressurizing unit generally comprises extrusion axis and matches with extrusion axis, conventional extrusion axis and the design of supporting recipient are all straight-bar straight barrel types.Wherein, as shown in Figure 1, described extrusion axis comprises the base 1, middle seat 2, changeover portion 3 and the pressure ram 4 that are fixedly connected sequentially to the structure of extrusion axis, and wherein changeover portion 3 is knuckle, and its axial length is much smaller than the axial length of pressure ram.Although this knuckle partly can solve the problem that stress in process is concentrated, that can not effectively decompose in the extrusion axis course of work is lateral stressed.Because first extrusion axis is that pressure ram front end is stressed in the course of the work, this knuckle is the weakest maximum moment stress point, causes extrusion axis and very easily ruptures in this place, cause damp production, cost increase.Particularly for small extruding machine, its pressure ram is slender rod piece, and off-axis has become the extruding production problem that must solve.
And the recipient of the coaxial design matched, shown in Figure 2, comprise changeover portion cavity 5 and pressure ram cavity 6, its changeover portion cavity 6 is also knuckle, and its axial length is much smaller than the axial length of depression bar cavity.In aluminium section bar production extrusion process, in order to avoid extrusion axis ruptures because of lateral stressed, movable dummy block is mostly adopted to extrude.The axial distance that dummy block is encased inside knuckle is very little, being easy to break away, causing danger when extruding.Because dummy block diameter is slightly less than recipient diameter, only have minimum gap between the two, only have 0.15--0.5mm to the extruding of high-precision section bar, this directly threatens safety when being encased inside nozzle.
Authorized announcement date is 2010.12.22, Authorization Notice No. is CN201676911U, disclose a kind of section aluminum extrusion shaft integration structure, it comprises extrusion axis and dummy block, described extrusion axis one end is link, and dummy block one end and above-mentioned extrusion axis link fix as one, and extrusion axis is identical with the binding end external diameter of dummy block, dummy block increases from binding end gradually to other end external diameter, and dummy block outer face is concave spherical.It focuses in the integral structure of extrusion axis and dummy block and the structure of dummy block.
Shen Qing Publication day is 2012.12.19, application publication number is CN102825089A, discloses a kind of extrusion axis, and it comprises the working end that one end has protruding supportive body and is connected with the described supportive body other end, wherein, the material of described working end is 4Cr5MoSiV1.It focuses in the material of extrusion axis working end.
Although these two disclosed patents have tapered section (this is the conventional design layout of big-and-middle-sized ectrusion press extrusion axis) at stiff end, but because of straight bar section and changeover portion diameter difference too large (namely tapering is too large), this changeover portion remains the weak spot of extrusion axis, off-axis occurs still herein.In addition, the supporting recipient of these two patents is still straight tube, and cannot solve safety problem when being encased inside nozzle, taper transitions section is in outside recipient in the whole course of work.CN201676911U patent protection point is to use fixation extrusion pad.CN102825089A patent protection point is: the end of causing because of Material Selection in order to avoid extrusion axis is damaged, and has selected high performance material to make extrusion axis end.These two patents do not relate in extrusion process because of extrusion axis lateral stressed time extrusion axis fracture problem, the technical problem that is related to is completely different.Do not solve safety problem when extruding is encased inside tin simultaneously yet.
Utility model content
Given this, first object of the present utility model is to propose a kind of extrusion axis, solves extrusion axis off-axis in prior art and seriously hinders a difficult problem for production.
The technical scheme adopted is:
A kind of extrusion axis, comprise the base be fixedly connected sequentially, middle seat, changeover portion and pressure ram, wherein changeover portion is taper, and its axial length is the 20%-40% of pressure ram axial length, and the angle between its bus and extrusion axis axis is 5-10 degree.
Preferably, the angle between the bus of described changeover portion and extrusion axis axis is 7-8 degree.
The beneficial effect of this extrusion axis is:
The axial length of the mistake section section of extrusion axis being set to the 20%-40% of pressure ram axial length, preferred 25%-30%, further preferably 27%-28%, is the better distance of length, thus can meet while extrusion axis axially answers load, unlikely long again; The shape of changeover portion is set to taper, and the angle between the bus of taper and extrusion axis axis is 5-10 degree, preferred 7-8 degree, this angular range comparatively mild transits to middle seat, enhance the tolerance range of its cross force significantly, improve the root intensity of extrusion axis significantly, in extrusion process, extrusion axis keeps reliable and stable, solves an off-axis difficult problem.
Second object of the present utility model is to propose the recipient that a kind of and above-mentioned extrusion axis matches, and solves safety problem when extruding in prior art is encased inside recipient.
The technical scheme adopted is:
A kind of recipient, comprise the changeover portion cavity and pressure ram cavity that are communicated with successively, wherein changeover portion cavity is taper, and its axial length is the 20%-40% of pressure ram cavity axial length, and the angle between its bus and recipient axis is 5-10 degree.
Preferably, the angle between the bus of described changeover portion cavity and extrusion axis axis is 7-8 degree.
The beneficial effect of this recipient is:
The axial length of the changeover portion cavity of recipient is set to the 20%-40% of the axial length of pressure ram cavity, preferred 25%-30%, preferred 27%-28% further, the shape of changeover portion cavity is set to taper, and the angle between the bus of taper and recipient axis is 5-10 degree, preferred 7-8 degree, recipient is made to be bell mouth shape, thus dummy block can be made intactly to enter swimmingly in changeover portion cavity, the unlikely cavity that makes is excessive or too small again, and cross the effect that section section cavity also can play a guiding extruding, eliminate the possibility of sideslip, safety in production.
3rd object of the present utility model is to propose a kind of pressurizing unit comprising above-mentioned extrusion axis and supporting recipient, solves the difficult problem that prior art extrusion axis off-axis seriously hinders production, and solves the safety problem extruded when being encased inside recipient simultaneously.
The technical scheme adopted is:
A kind of pressurizing unit, the recipient of the coaxial design comprising above-mentioned extrusion axis and match with above-mentioned extrusion axis, wherein extrusion axis comprises the base be fixedly connected sequentially, middle seat, changeover portion and pressure ram, this changeover portion is taper, its axial length is the 20%-40% of pressure ram axial length, and the angle between its bus and extrusion axis axis is 5-10 degree;
Described recipient comprises the changeover portion cavity and pressure ram cavity that are communicated with successively, and this changeover portion cavity is taper, and its axial length is the 20%-40% of pressure ram cavity axial length, and the angle between its bus and recipient axis is 5-10 degree.
Preferably, the angle between the bus of described changeover portion and extrusion axis axis is 7-8 degree; Angle between the bus of corresponding described changeover portion cavity and extrusion axis axis is 7-8 degree.
The beneficial effect of this pressurizing unit is:
The axial length of the mistake section section of extrusion axis being set to the 20%-40% of pressure ram axial length, preferred 25%-30%, further preferably 27%-28%, is the better distance of length, thus can meet while extrusion axis axially answers load, unlikely long again; The shape of changeover portion is set to taper, and the angle between the bus of taper and extrusion axis axis is 5-10 degree, preferred 7-8 degree, this angular range comparatively mild transits to middle seat, enhance the tolerance range of its cross force significantly, improve the root intensity of extrusion axis significantly, in extrusion process, extrusion axis keeps reliable and stable, solves an off-axis difficult problem.
The axial length of the changeover portion cavity of recipient is set to the 20%-40% of the axial length of pressure ram cavity simultaneously, preferred 25%-30%, preferred 27%-28% further, the shape of changeover portion cavity is set to taper, and the angle between the bus of taper and recipient axis is 5-10 degree, preferred 7-8 degree, recipient is made to be bell mouth shape, thus dummy block can be made intactly to enter swimmingly in changeover portion cavity, the unlikely cavity that makes is excessive or too small again, and cross the effect that section section cavity also can play a guiding extruding, eliminate the possibility of sideslip, safety in production.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiment of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the extrusion axis of prior art.
Fig. 2 is the structural representation of the recipient of prior art.
Fig. 3 is the structural representation of the utility model extrusion axis;
Fig. 4 is the structural representation of the utility model recipient;
Fig. 5 is the structural representation of the utility model pressurizing unit;
Structural representation when Fig. 6 is the utility model pressurizing unit preparation;
Structural representation when Fig. 7 is the utility model pressurizing unit work first stage;
Structural representation when Fig. 8 is the utility model pressurizing unit work second stage;
Structural representation when Fig. 9 is the utility model pressurizing unit work phase III;
Structural representation when Figure 10 is the utility model pressurizing unit work fourth stage.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model preferred embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Shown in Figure 3, a kind of extrusion axis, comprise the base 1, middle seat 2, changeover portion 3 and the pressure ram 4 that are fixedly connected sequentially, wherein changeover portion 3 is taper, and its axial length is the 20%-40% of pressure ram 4 axial length, preferred 25%-30%, as 25%, 27%, 28% or 30%, preferred 27%-28%, the angle between the bus of tapering transition section and extrusion axis axis is 5-10 degree, as 5 degree, 7 degree, 8 degree or 10 degree, preferred 7-8 degree.
Shown in Figure 4, the recipient that a kind of and above-mentioned extrusion axis matches, comprise the changeover portion cavity 5 and pressure ram cavity 6 that are communicated with successively, wherein changeover portion cavity 5 is also taper, and its axial length is the 20%-40% of the axial length of pressure ram cavity 6, preferred 25%-30%, as 25%, 27%, 28% or 30%, preferred 27%-28%, the angle between the bus of tapering transition section cavity and recipient axis is 5-10 degree, as 5 degree, 6 degree, 7 degree, 8 degree, 9 degree or 10 degree, preferred 7-8 degree.
Shown in Figure 5, a kind of pressurizing unit, comprises above-mentioned extrusion axis and above-mentioned supporting recipient.Wherein, for making both (extrusion axis and recipient) match, both should be consistent with the selection of angle at concrete axial length.As angle selects 7 degree, then both are consistent selects 7 degree.In this Fig. 5, this pressurizing unit also comprises dummy block 7.
During the work of this pressurizing unit, shown in Figure 6, the pressure ram 4 of extrusion axis is connected with dummy block 7, aluminium bar 8(circle ingot casting) load recipient, then shown in Figure 7, dummy block 7 is encased inside recipient nozzle, and the end of recipient is fixedly connected with for the shaping mould 9 of aluminium, then extrusion axis is got into recipient gradually and is extruded, and extrudes aluminium section bar 10.Fig. 8 to Figure 10 shows the course of work that this pressurizing unit squeezes out aluminium section bar 10.
The beneficial effect of this extrusion axis, recipient and pressurizing unit, see described in the utility model content part, repeats no more.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (6)
1. an extrusion axis, comprise the base be fixedly connected sequentially, middle seat, changeover portion and pressure ram, it is characterized in that, described changeover portion is taper, its axial length is the 20%-40% of pressure ram axial length, and the angle between its bus and extrusion axis axis is 5-10 degree.
2. extrusion axis according to claim 1, is characterized in that, the angle between the bus of described changeover portion and extrusion axis axis is 7-8 degree.
3. a recipient, comprise the changeover portion cavity and pressure ram cavity that are communicated with successively, it is characterized in that, described changeover portion cavity is taper, its axial length is the 20%-40% of pressure ram cavity axial length, and the angle between its bus and recipient axis is 5-10 degree.
4. recipient according to claim 3, is characterized in that, the angle between the bus of described changeover portion cavity and extrusion axis axis is 7-8 degree.
5. a pressurizing unit, the recipient described in claim 3 or 4 comprising the extrusion axis described in claim 1 or 2 and match with described extrusion axis.
6. pressurizing unit according to claim 5, is characterized in that, the angle between the bus of described changeover portion and extrusion axis axis is 7-8 degree; Angle between the bus of corresponding described changeover portion cavity and extrusion axis axis is 7-8 degree.
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CN201420083955.3U CN204074784U (en) | 2014-02-26 | 2014-02-26 | A kind of extrusion axis, recipient and pressurizing unit |
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CN201420083955.3U CN204074784U (en) | 2014-02-26 | 2014-02-26 | A kind of extrusion axis, recipient and pressurizing unit |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106734312A (en) * | 2016-12-20 | 2017-05-31 | 清华大学 | A kind of detachable combination extrusion die |
CN111014329A (en) * | 2019-12-13 | 2020-04-17 | 广东华昌铝厂有限公司 | Gapless extrusion method for aluminum alloy seamless pipe |
CN114798788A (en) * | 2022-04-27 | 2022-07-29 | 西安热工研究院有限公司 | Extrusion container structure |
-
2014
- 2014-02-26 CN CN201420083955.3U patent/CN204074784U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106734312A (en) * | 2016-12-20 | 2017-05-31 | 清华大学 | A kind of detachable combination extrusion die |
CN111014329A (en) * | 2019-12-13 | 2020-04-17 | 广东华昌铝厂有限公司 | Gapless extrusion method for aluminum alloy seamless pipe |
CN111014329B (en) * | 2019-12-13 | 2021-09-28 | 广东华昌集团有限公司 | Gapless extrusion method for aluminum alloy seamless pipe |
CN114798788A (en) * | 2022-04-27 | 2022-07-29 | 西安热工研究院有限公司 | Extrusion container structure |
CN114798788B (en) * | 2022-04-27 | 2024-05-14 | 西安热工研究院有限公司 | Extrusion cylinder structure |
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C14 | Grant of patent or utility model | ||
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150107 Termination date: 20200226 |