CN204060704U - Open TBM plane slides step device - Google Patents

Open TBM plane slides step device Download PDF

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Publication number
CN204060704U
CN204060704U CN201420486269.0U CN201420486269U CN204060704U CN 204060704 U CN204060704 U CN 204060704U CN 201420486269 U CN201420486269 U CN 201420486269U CN 204060704 U CN204060704 U CN 204060704U
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China
Prior art keywords
seat board
tbm
hydraulic cylinder
slide plate
poppet
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CN201420486269.0U
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Chinese (zh)
Inventor
许金林
杜立杰
左立富
王鹏禹
郭坤
杜彦良
孔海峡
韩小亮
黄继敏
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Shijiazhuang Tiedao University
Sinohydro Bureau 3 Co Ltd
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Shijiazhuang Tiedao University
Sinohydro Bureau 3 Co Ltd
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Priority to CN201420486269.0U priority Critical patent/CN204060704U/en
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Abstract

The utility model discloses a kind of Open TBM plane and slide step device, it comprises seat board, lifting mechanism and the after-poppet for supporting TBM saddletree and support boots, lifting mechanism is located at seat board front part sides, after-poppet is connected to seat board rear portion by pull bar, pull bar two ends respectively with seat board and after-poppet hinged, the slide plate for supporting TBM front portion is provided with above seat board, slide plate back is provided with propelling hydraulic cylinder, otic placode on the other end of propelling hydraulic cylinder and seat board is hinged, and the mounting plate of lifting mechanism is connected with the left and right side shield of TBM.Basis is novel is provided with seat board, slide plate and propelling hydraulic cylinder, can slide on seat board at the effect lower skateboard of propelling hydraulic cylinder, and then drive TBM stepping forward, structure is very simple, cost is low, stepping is reliably quick, and it is based on " frictional drop " principle, promotes slide plate slide forward along seat board together with TBM by propelling hydraulic cylinder, advancing support reaction device without the need to providing separately, providing support reaction without the need to welding.

Description

Open TBM plane slides step device
Technical field
The utility model relates to tunneling boring rock tunnel development machine (TBM) technique of design and construction field, makes its reliable arrival fast tunnel the step device of the face that starts after especially a kind of Open TBM assembly and adjustment completes.
Background technology
TBM assembling after all need to step to forward start face could start driving, in addition tunnel drivage the last period through after also need stepping transfer to next Tunnel Section driving, this all needs step device to realize.A kind of tumbling-type step device in the past taked, for major diameter TBM, because weight is excessive, limited roller track is difficult to supporting and realizes stepping, and complex structure, installation difficulty, cost are high.Past, another stepping method was exactly, and stepping Tunnel Section will excavate and use concreting camber base plate, and TBM advances and slides on curved plate, and greatly, cost is high, long in time limit for the method excavation and backfill amount.
Utility model content
The technical problems to be solved in the utility model is to provide that a kind of structure is simple, cost is low, not only reliable Open TBM plane fast slide step device.
For solving the problems of the technologies described above, technical solution adopted in the utility model is: a kind of Open TBM plane slides step device, its key technology is: it comprises seat board, the lifting mechanism be connected with TBM shield and for supporting TBM saddletree and supportting the after-poppet of boots, described lifting mechanism is located at seat board front part sides, described after-poppet is connected to seat board rear portion by pull bar, described pull bar two ends respectively with seat board and after-poppet hinged, the slide plate for supporting TBM front portion is provided with above described seat board, described slide plate back is provided with propelling hydraulic cylinder, otic placode on the other end of propelling hydraulic cylinder and seat board is hinged.The mounting plate of described lifting mechanism is connected with the left and right side shield of TBM.
Parallelly above described seat board be provided with two protruding guide rails, the both sides of seat board are provided with guiding side plate, and described slide plate both sides are equipped with the directive wheel supporting with the side plate that leads and guide pad, slide against on seat board at the driving lower skateboard of propelling hydraulic cylinder.
Respectively be provided with a guide wheel before and after below described seat board, this guide wheel slides in the longitudinally guiding groove reserved on concrete floor.
Described lifting mechanism comprises mounting plate, bottom plate and is located at lifting hydraulic cylinder between upper and lower supporting plate, lifts and draw hydraulic cylinder and guide peg.
The beneficial effect adopting technique scheme to produce is:
1, the utility model is provided with seat board, slide plate and propelling hydraulic cylinder, can slide on seat board at the effect lower skateboard of propelling hydraulic cylinder, and then drive TBM stepping forward, structure is very simple, cost is low, stepping is reliably quick, it is based on " frictional drop " principle, " frictional drop " refer to utilize between slide plate and seat board for intermetallic contact friction is little and between seat board and concrete floor friction large, thus there is the principle of frictional drop, promote slide plate by propelling hydraulic cylinder and slide forward along seat board together with TBM.
2, this is novel based on frictional drop principle, advancing support reaction device, providing support reaction without the need to welding without the need to providing separately.
3, this step device contains guide wheel, and concrete floor is reserved with gathering sill, and step direction is accurate.
4, this new structure is simple, easy installation and removal, technically reliable, and stepping rate is fast, and practical application proves the step cycle that can complete 1.8 meters for 10 minutes, can complete the stepping of long distance the phase with comparatively casual labourer.
5, this slide plate is provided with directive wheel and guide pad, and seat board supporting is with it provided with guide rail and side guide, slides accurately laborsaving.
6, basis is novel is applicable to Open TBM stepping, is specially adapted to the major diameter Open TBM stepping that weight is large.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the schematic diagram of seat board and slide plate part;
Fig. 3 is the schematic diagram of slide plate part;
Fig. 4 is the schematic diagram of seat board guide wheel;
Fig. 5 is the schematic diagram of lifting mechanism;
Fig. 6 is hinged with seat board, the after-poppet respectively schematic diagram of pull bar;
Fig. 7 is that TBM main frame is seated in schematic diagram on this step device;
Wherein, 1, lifting mechanism, 101, mounting plate, 102, lifting hydraulic cylinder, 103, lift and draw hydraulic cylinder, 104, guide peg, 105, bottom plate, 2, guide pad, 3, propelling hydraulic cylinder, 4, seat board, 5, otic placode, 6, pull bar, 7, after-poppet, 8, slide plate, 9, directive wheel, 10, guide rail, 11, guide wheel, 12, bearing pin, 13, TBM main frame is anterior, 14, concrete floor, 15, TBM saddletree and support boots, 16, TBM rear support leg.
Detailed description of the invention
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
See accompanying drawing 1, basis is novel to be made up of seat board 4, slide plate 8, propelling hydraulic cylinder 3, lifting mechanism 1, pull bar 6 and after-poppet 7.Described lifting mechanism 1 is located at seat board 4 front part sides, described after-poppet 7 is connected to seat board 4 rear portion by pull bar 6, described pull bar 6 two ends respectively with seat board 4 and after-poppet 7 hinged, described seat board 4 is provided with the slide plate 8 for supporting TBM front portion above, described slide plate 8 back is provided with propelling hydraulic cylinder 3, otic placode 5 on the other end of propelling hydraulic cylinder 3 and seat board 4 is hinged, and the mounting plate 101 of described lifting mechanism is connected with the left and right side shield of TBM.During work, slide plate 8 is connected with TBM front portion.
See accompanying drawing 2 and accompanying drawing 3, described seat board 4 is parallel is above provided with two protruding guide rails 10, the both sides of seat board 4 are respectively provided with a guiding side plate, and described slide plate 8 both sides are equipped with the directive wheel 9 supporting with the side plate that leads and guide pad 2, slide against on seat board 4 at the driving lower skateboard 8 of propelling hydraulic cylinder 3.Shield at the bottom of TBM is directly seated on slide plate 8, and slide plate 8 is placed on seat board 4 and can slides on seat board 4 together with TBM, and seat board 4 and slide plate 8 directly support TBM front weight.There is directive wheel 9 slide plate 8 both sides, and be limited in the guiding side plate of seat board 4 two ends, described directive wheel 9 and guide pad 2 slide on guiding side plate, and this guiding side plate meets instructions for use.Propelling hydraulic cylinder 3 is connected with slide plate 8 by bearing pin one end, and the other end is connected with seat board 4.Seat board 4 above has slideway, oiling can reduce frictional force between slide plate 8 and seat board 4.Described slide plate 8 there are directive wheel 9 and guide pad 2.
See accompanying drawing 4, before and after described seat board 4 bottom, guide wheel 11 is installed, directly slide on flat concrete base plate 14 during stepping, concrete floor 14 need reserve longitudinally guiding groove along tunnel axis direction, and seat board 4 bottom surface guide wheel 11 has slided stepping guide effect in base plate gathering sill.
See accompanying drawing 5, lifting mechanism by lifting hydraulic cylinder 102, draw and lift hydraulic cylinder 103, guide peg 104, mounting plate 101, bottom plate 105 form, lifting mechanism mounting plate 101 is welded on TBM left and right side shield, for being elevated TBM front weight.After-poppet 7 bolt connects with TBM saddletree, for supporting TBM rearward weight.
See accompanying drawing 6, pull bar 6 two ends link with bearing pin with seat board 4 and after-poppet 7 respectively, and after-poppet 7 is linked by bolt with TBM saddletree, support TBM rearward weight when TBM rear support leg lifts by after-poppet 7.
See accompanying drawing 7, when lifting hydraulic cylinder 102 falls, TBM front weight is seated on slide plate 8 and seat board 4, and when TBM rear support leg hydraulic cylinder lifts, rearward weight drops on after-poppet 7.Utilizing between slide plate 8 and seat board 4 is metal, and its contact friction is little, and between seat board and concrete floor, friction is large, thus there is the principle of frictional drop, promotes slide plate slide forward along seat board together with TBM by propelling hydraulic cylinder.Carry out the next one again after propulsion cylinder stroke terminates and slide circulation, finally make TBM arrive the face that starts.
See accompanying drawing 1 and accompanying drawing 7, adopt the utility model stepping process as follows:
1.TBM rear support leg lifts, and after-poppet 7 is supported in ground to support TBM rear portion; Lifting hydraulic cylinder 102 pressure release, TBM front weight is pressed on slide plate 8 and seat board 4; Lift and draw hydraulic cylinder 103 bottom plate 105 is mentioned to depart from ground to have certain interval.
2. hydraulic power station is that propelling hydraulic cylinder 3 pressurizes, and promotes TBM together with slide plate 8, along seat board 4 slideway forward slip stroke.
3. after propelling hydraulic cylinder 3 propelling reaches a stroke, lift and draw hydraulic cylinder 103 pressure release, bottom plate 105 lands, and lifting hydraulic cylinder 102 and TBM rear support leg hydraulic cylinder connect hydraulic oil, lift TBM front and rear weight respectively.Now TBM front portion is lifted together with slide plate 8, and forms gap between seat board 4, and after-poppet 7 is also lifted away from ground.
4. the propelling hydraulic cylinder 3 of step device shrinks, and drives seat board 4 to move ahead, and simultaneously by the pull bar 6 between seat board 4 and after-poppet 7, after-poppet 7 is also slided forward along the dragging track on TBM girder together with TBM saddletree support boots, completes and change step.
5. lifting hydraulic cylinder 102 falls to making slide plate 8 and TBM front portion be seated on seat board 4, and TBM rear support leg lifts and makes after-poppet 7 flooring support TBM rear portion, enters next stepping and advances circulation.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the utility model.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from spirit or scope of the present utility model, can realize in other embodiments.Therefore, the utility model can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (4)

1. an Open TBM plane slides step device, it is characterized in that: it comprises seat board (4), the lifting mechanism (1) be connected with TBM shield and the after-poppet (7) for supporting TBM rearward weight, described lifting mechanism (1) is located at seat board (4) front part sides, described after-poppet (7) is connected to seat board (4) rear portion by pull bar (6), described pull bar (6) two ends respectively with seat board (4) and after-poppet (7) hinged, described seat board (4) is provided with the slide plate (8) for supporting TBM front portion above, described slide plate (8) back is provided with propelling hydraulic cylinder (3), otic placode (5) on the other end of propelling hydraulic cylinder (3) and seat board (4) is hinged.
2. Open TBM plane according to claim 1 slides step device, it is characterized in that: described seat board (4) is parallel is above provided with two protruding guide rails (10), the both sides of seat board (4) are provided with guiding side plate, described slide plate (8) both sides are equipped with the directive wheel (9) supporting with the side plate that leads and guide pad (2), slide against on seat board (4) at the driving lower skateboard (8) of propelling hydraulic cylinder (3).
3. Open TBM plane according to claim 1 and 2 slides step device, it is characterized in that: described seat board (4) is respectively provided with a guide wheel (11) below, this guide wheel (11) slides in the longitudinally guiding groove reserved on concrete floor (14).
4. Open TBM plane according to claim 1 slides step device, it is characterized in that: described lifting mechanism (1) comprises mounting plate (101), bottom plate (105) and is located at lifting hydraulic cylinder (102) between upper and lower supporting plate, lifts and draw hydraulic cylinder (103) and guide peg (104).
CN201420486269.0U 2014-08-27 2014-08-27 Open TBM plane slides step device Active CN204060704U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104196539A (en) * 2014-08-27 2014-12-10 石家庄铁道大学 Open type TBM plane sliding stepping device and method
CN105002788A (en) * 2015-07-24 2015-10-28 中国水利水电第十四工程局有限公司 Round tunnel track bracing support and construction method
CN110344849A (en) * 2019-07-30 2019-10-18 中交一公局厦门工程有限公司 A kind of rotary tunnel double-lining block material distributing machine easy to assemble
CN113818894A (en) * 2021-10-20 2021-12-21 中铁十五局集团有限公司 Working method of sliding plate type TBM stepping device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104196539A (en) * 2014-08-27 2014-12-10 石家庄铁道大学 Open type TBM plane sliding stepping device and method
CN105002788A (en) * 2015-07-24 2015-10-28 中国水利水电第十四工程局有限公司 Round tunnel track bracing support and construction method
CN110344849A (en) * 2019-07-30 2019-10-18 中交一公局厦门工程有限公司 A kind of rotary tunnel double-lining block material distributing machine easy to assemble
CN113818894A (en) * 2021-10-20 2021-12-21 中铁十五局集团有限公司 Working method of sliding plate type TBM stepping device

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