CN204054681U - Manufacture the core of shaft coupling intermediate tubular shaft - Google Patents
Manufacture the core of shaft coupling intermediate tubular shaft Download PDFInfo
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- CN204054681U CN204054681U CN201420628560.7U CN201420628560U CN204054681U CN 204054681 U CN204054681 U CN 204054681U CN 201420628560 U CN201420628560 U CN 201420628560U CN 204054681 U CN204054681 U CN 204054681U
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- quiet mould
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- end socket
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Abstract
Manufacture the core of shaft coupling intermediate tubular shaft, comprise quiet mould and dynamic model, quiet mould and dynamic model are detachable assembling, quiet mould comprises quiet mould cylinder, be positioned at the quiet mould end socket on the left of quiet mould cylinder and the quiet mold shaft being fixedly mounted on quiet mould end socket centre position, the junction of quiet mould cylinder and quiet mould end socket is provided with cuts seam one, dynamic model comprises dynamic model cylinder, be positioned at the dynamic model end socket on the right side of dynamic model cylinder, the junction of dynamic model cylinder and dynamic model end socket is provided with cuts seam two, quiet mould and dynamic model are fitted together, quiet mold shaft runs through quiet mould and dynamic model, quiet mould cylinder and the assembling of dynamic model cylinder form middle cylinder, the inner surface of middle cylinder is barrel surface, the two ends of the outer surface of middle cylinder are taper seat, the centre of middle cylinder is barrel surface.Core can not deform and form internal conical surface when intermediate tubular shaft is Wrapping formed in the Wrapping formed process of intermediate tubular shaft, saves cone face process operation, reduces production cost and improves the axiality that production efficiency ensure that intermediate tubular shaft.
Description
Technical field
The utility model relates to the core manufacturing intermediate tubular shaft, particularly manufactures the core of shaft coupling intermediate tubular shaft.
Background technology
Shaft coupling is as the extremely crucial parts of wind power generating set, between wind turbine gearbox and generator, mainly play transmitting torque, shaft coupling is made up of intermediate tubular shaft, ring flange, a few part of brake disc, and wherein intermediate tubular shaft is the core component of shaft coupling.The intermediate tubular shaft that the composite intermediate tubular shaft that electrical insulation capability is good, fatigue behaviour is excellent instead of alloy steel material is gradually applied on shaft coupling.Existing composite intermediate tubular shaft and ring flange are by bonding cooperation, and when adopting the intermediate tubular shaft with taper seat effectively to prevent composite and metal adhesive, end stress concentration phenomenon, is conducive to controlling bonding thickness, greatly improves the torsional strength of product.Wherein composite intermediate tubular shaft is after fiber winding forming, solidification, the demoulding, then carry out cone face process obtain.For the larger intermediate tubular shaft of length in Wrapping formed operation because the die length be wound is larger, in winding process, the heavy burden of mould increases mould under gravity gradually and easily produces and be bent downwardly distortion, and affect the axiality of Wrapping formed intermediate tubular shaft, moreover in cone face process operation, easily cause fibre damage, the torsional strength of intermediate tubular shaft is declined, the axiality of the low very difficult maintenance intermediate tubular shaft of the large precision of cone face process difficulty.
Utility model content
The core of the manufacture shaft coupling intermediate tubular shaft that the utility model provides can not deform and form internal conical surface when intermediate tubular shaft is Wrapping formed in the Wrapping formed process of intermediate tubular shaft, save cone face process operation, namely reduce production cost and turn improve the axiality that production efficiency also ensure that intermediate tubular shaft.
For achieving the above object, the technical solution adopted in the utility model is: the core manufacturing shaft coupling intermediate tubular shaft, comprise quiet mould and dynamic model, quiet mould and dynamic model is dismountable fits together, it is characterized in that described quiet mould comprises quiet mould cylinder, to be positioned on the left of quiet mould cylinder with quiet mould cylinder integrated quiet mould end socket and to be fixedly mounted on the quiet mold shaft in quiet mould end socket centre position, the junction of quiet mould cylinder and quiet mould end socket is provided with cuts seam one, described dynamic model comprises dynamic model cylinder, to be positioned on the right side of dynamic model cylinder the integrated dynamic model end socket with dynamic model cylinder, the junction of dynamic model cylinder and described dynamic model end socket is provided with cuts seam two, described quiet mould and dynamic model are fitted together, quiet mold shaft runs through described quiet mould and dynamic model, quiet mould cylinder and the assembling of dynamic model cylinder form middle cylinder, the inner surface of described middle cylinder is barrel surface, the two ends of the outer surface of described middle cylinder are taper seat, the centre of described middle cylinder is barrel surface.
Further; described quiet mould also comprises gripper shoe and carriage; described gripper shoe is arranged on the inside of quiet mould cylinder; the inwall of described gripper shoe and quiet mould cylinder is affixed; the height of described carriage is identical with the height of described gripper shoe; described carriage is fixed in the right openings position of described quiet mould cylinder, a part for carriage and the inwall of described quiet mould cylinder affixed, another part gives prominence to the right openings of described quiet mould cylinder.
Further, described dynamic model end socket is made up of head sealing cover and the end socket pipe be arranged on the right side of head sealing cover, described head sealing cover and end socket pipe are formed in one, and the center of described head sealing cover has through hole, and the diameter of described through hole is equal with the internal diameter of described end socket pipe.
Further, described dynamic model is equipped with moving axis demoulding axle, the fixedly sleeved right-hand member at described end socket pipe of described dynamic model demoulding axle, the left end of described quiet mold shaft is fixedly equipped with quiet moulding/demoulding plate.
Further, described cutting seam one is the annular groove at described quiet mould outer surface with one fixed width, and described cutting seam two is the annular groove at the outer surface of described dynamic model with one fixed width.
The beneficial effects of the utility model are: core of the present utility model, by dynamic model and quiet module dress, quiet mold shaft runs through described core, quiet mold shaft plays the effect supporting and reinforce to whole core, in the process that core is wound, quiet mold shaft rotates with core, the support of quiet mold shaft and reinforcing make core can not occur bending and deformation because of the increase of bearing a heavy burden in the process rotated, therefore also can not flexural deformation at the Wrapping formed intermediate tubular shaft of mandrel surface, ensure that the axiality of intermediate tubular shaft, moreover the inner surface of Wrapping formed intermediate tubular shaft can form internal conical surface structure on the core of band taper seat, save and cone face process is carried out to intermediate tubular shaft, avoid the decline of the intermediate tubular shaft axiality brought because of cone face process, the axiality of further guarantee intermediate tubular shaft.Not only manufacture shaft coupling intermediate tubular shaft with core of the present utility model and reduce production cost but also enhance productivity, and the shaft coupling intermediate tubular shaft presentation quality produced is good, dimensional accuracy is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model
Fig. 2 is the structural representation of the quiet mould of the utility model
Fig. 3 is the structural representation of the utility model dynamic model
Fig. 4 is the structural representation of the utility model dynamic model demoulding axle
In figure: 1, quiet mould, 2, dynamic model, 3, quiet mould cylinder, 4, quiet mould end socket, 5, quiet mold shaft, 51, quiet moulding/demoulding plate, 6, dynamic model cylinder, 7, dynamic model end socket, 71, head sealing cover, 711, through hole, 72 end socket pipes, 8, middle cylinder, 9, gripper shoe, 10, carriage, 11, dynamic model demoulding axle, 12, cutting seam one, 13, cutting seam two
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed introduction is done to the utility model.
As shown in Figures 1 to 4, manufacture the core of shaft coupling intermediate tubular shaft, comprise quiet mould 1 and dynamic model 2, wherein quiet mould 1 comprises quiet mould cylinder 3, to be positioned on the left of quiet mould cylinder 3 with quiet mould cylinder 3 integrated quiet mould end socket 4 and to be fixedly mounted on the quiet mold shaft 5 in quiet mould end socket 4 centre position, quiet mould cylinder 3 is provided with the junction of quiet mould end socket 4 and cuts seam 1, wherein dynamic model 2 comprises dynamic model cylinder 6, to be positioned on the right side of dynamic model cylinder 6 the integrated dynamic model end socket 7 with dynamic model cylinder 6, dynamic model cylinder 6 is provided with the junction of described dynamic model end socket 7 and cuts seam 2 13, gripper shoe 9 is equipped with in the inside of quiet mould cylinder 3, gripper shoe 9 is affixed with the inwall of quiet mould cylinder 3, the bottom surface of described gripper shoe 9 lower end and quiet mould cylinder 3 is affixed, carriage 10 is fixed in the right openings position of described quiet mould cylinder 3, the height of carriage 10 is identical with the height of described gripper shoe 9, a part for carriage 10 and the inwall of quiet mould cylinder 3 affixed, another part gives prominence to the right openings of described quiet mould cylinder 3, dynamic model end socket 7 is made up of head sealing cover 71 and the end socket pipe 72 be arranged on the right side of head sealing cover 71, described head sealing cover 71 and end socket pipe 72 are formed in one, the center of described head sealing cover 71 has through hole 711, the diameter of described through hole 711 is equal with the internal diameter of described end socket pipe 72.Together with head sealing cover 71 and carriage 10 is coupled together just dynamic model 2 being assembled in quiet mould 1 with tapping screw, screw out tapping screw dynamic model 2 and quiet mould 1 to be dismantled again, dynamic model 2 and quiet mould 1 are fitted together, quiet mold shaft 5 penetrates from the left side of quiet mould 1 right side covering 71 from Chuanfeng through quiet mould 1 and dynamic model 2 and passes, run through whole core, dynamic model and 2 and quiet mould 1 fit together rear dynamic model cylinder 6 and quiet mould cylinder 3 assembling formed middle cylinder 8, the inner surface of middle cylinder 8 is barrel surface, the two ends of the outer surface of middle cylinder 8 are taper seat, the centre of middle cylinder 8 is barrel surface.For the fixedly sleeved right-hand member at end socket pipe 72 of dynamic model demoulding axle 11 of fixing dynamic model 2, the quiet moulding/demoulding plate 51 for fixing quiet mould 1 is fixed on the left end of quiet mold shaft 5.
When using core of the present utility model, first described core is fixed on wrapping machine, complete Wrapping formed after, described core is taken off, put into curing oven to solidify, the Wrapping formed part beyond cutting seam 1 and cutting seam 2 13 is cut along cutting seam 1 and cutting seam 2 13 again after solidification, cutting seam 1 and cutting seam 2 13 are arranged to the annular groove with one fixed width by the error amount occurred when considering cutting, finally described core is fixed on stripping machine and carries out the demoulding, during the demoulding, ingot stripper applies axial compressive force to described core, the axial compressive force that described core bears by gripper shoe 9 and carriage 10 is distributed on quiet mold shaft 5 uniformly, effectively protect the core when the demoulding can not deform and breakage.
Quiet mold shaft 5 in core of the present utility model runs through quiet mould 1 and dynamic model 2, whole core is played to the effect supporting and reinforce, in the process that core is wound, quiet mold shaft 5 rotates with core, the support of quiet mold shaft 5 and reinforcing make core can not occur bending and deformation because of the increase of bearing a heavy burden in the process rotated, therefore also can not flexural deformation at the Wrapping formed intermediate tubular shaft of mandrel surface, ensure that the axiality of intermediate tubular shaft, moreover the inner surface of Wrapping formed intermediate tubular shaft can form internal conical surface structure on the core of band taper seat, save and cone face process is carried out to intermediate tubular shaft, avoid the decline of the intermediate tubular shaft axiality brought because of cone face process, the axiality of further guarantee intermediate tubular shaft.Not only manufacture shaft coupling intermediate tubular shaft with core of the present utility model and reduce production cost but also enhance productivity, and the shaft coupling intermediate tubular shaft presentation quality produced is good, dimensional accuracy is high.
Below by reference to the accompanying drawings complete description has been carried out to the technical scheme of embodiment of the present utility model, it should be noted that described embodiment is only the utility model part embodiment.Based on the embodiment in the utility model, the every other embodiment that those of ordinary skill in the art obtain under the prerequisite not making creative work, all belongs to the scope of the utility model protection.
Claims (5)
1. manufacture the core of shaft coupling intermediate tubular shaft, comprise quiet mould (1) and dynamic model (2), quiet mould (1) and dynamic model (2) is dismountable fits together, it is characterized in that described quiet mould (1) comprises quiet mould cylinder (3), be positioned at quiet mould cylinder (3) left side and the integrated quiet mould end socket (4) of quiet mould cylinder (3) and the quiet mold shaft (5) being fixedly mounted on quiet mould end socket (4) centre position, quiet mould cylinder (3) is provided with the junction of quiet mould end socket (4) and cuts seam one (12), described dynamic model (2) comprises dynamic model cylinder (6), be positioned at dynamic model cylinder (6) right side and the integrated dynamic model end socket (7) of dynamic model cylinder (6), dynamic model cylinder (6) is provided with the junction of described dynamic model end socket (7) and cuts seam two (13), described quiet mould (1) and dynamic model (2) are fitted together, quiet mold shaft (5) runs through described quiet mould (1) and dynamic model (2), quiet mould cylinder (3) and dynamic model cylinder (6) assembling form middle cylinder (8), the inner surface of described middle cylinder (8) is barrel surface, the two ends of the outer surface of described middle cylinder (8) are taper seat, the centre of described middle cylinder (8) is barrel surface.
2. the core of manufacture shaft coupling intermediate tubular shaft according to claim 1, its feature also comprises gripper shoe (9) and carriage (10) at described quiet mould (1), described gripper shoe (9) is arranged on the inside of quiet mould cylinder (3), described gripper shoe (9) is affixed with the inwall of quiet mould cylinder (3), the height of described carriage (10) is identical with the height of described gripper shoe (9), described carriage (10) is fixed in the right openings position of described quiet mould cylinder (3), a part for carriage (10) and the inwall of described quiet mould cylinder (3) affixed, another part gives prominence to the right openings of described quiet mould cylinder (3).
3. the core of manufacture shaft coupling intermediate tubular shaft according to claim 2, its feature is made up of head sealing cover (71) and the end socket pipe (72) be arranged on the right side of head sealing cover (71) at described dynamic model end socket (7), described head sealing cover (71) and end socket pipe (72) are formed in one, the center of described head sealing cover (71) has through hole (711), and the diameter of described through hole (711) is equal with the internal diameter of described end socket pipe (72).
4. the core of manufacture shaft coupling intermediate tubular shaft according to claim 3, it is characterized in that described dynamic model (2) is equipped with moving axis demoulding axle (11), the fixedly sleeved right-hand member at described end socket pipe (72) of described dynamic model demoulding axle (11), the left end of described quiet mold shaft (5) is fixedly equipped with quiet moulding/demoulding plate (51).
5. the core of the manufacture shaft coupling intermediate tubular shaft according to claim 1 to any one of claim 4, its feature is the annular groove at described quiet mould (1) outer surface with one fixed width in described cutting seam one (12), and described cutting seam two (13) is the annular groove at the outer surface of described dynamic model (2) with one fixed width.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420628560.7U CN204054681U (en) | 2014-10-28 | 2014-10-28 | Manufacture the core of shaft coupling intermediate tubular shaft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420628560.7U CN204054681U (en) | 2014-10-28 | 2014-10-28 | Manufacture the core of shaft coupling intermediate tubular shaft |
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| Publication Number | Publication Date |
|---|---|
| CN204054681U true CN204054681U (en) | 2014-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420628560.7U Active CN204054681U (en) | 2014-10-28 | 2014-10-28 | Manufacture the core of shaft coupling intermediate tubular shaft |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105619831A (en) * | 2014-10-28 | 2016-06-01 | 株洲时代新材料科技股份有限公司 | Core mold for manufacturing intermediate tubular shaft of coupler and manufacturing method of intermediate tubular shaft of coupler |
| CN106182716A (en) * | 2015-05-08 | 2016-12-07 | 株洲时代新材料科技股份有限公司 | A kind of multistation Wound Dies manufacturing intervalve and the manufacture method of intervalve |
| CN109968687A (en) * | 2019-05-13 | 2019-07-05 | 哈尔滨玻璃钢研究院有限公司 | A kind of core model and core model production method of wound composite |
-
2014
- 2014-10-28 CN CN201420628560.7U patent/CN204054681U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105619831A (en) * | 2014-10-28 | 2016-06-01 | 株洲时代新材料科技股份有限公司 | Core mold for manufacturing intermediate tubular shaft of coupler and manufacturing method of intermediate tubular shaft of coupler |
| CN105619831B (en) * | 2014-10-28 | 2018-07-13 | 株洲时代新材料科技股份有限公司 | Manufacture the manufacturing method of the core model and shaft coupling intermediate tubular shaft of shaft coupling intermediate tubular shaft |
| CN106182716A (en) * | 2015-05-08 | 2016-12-07 | 株洲时代新材料科技股份有限公司 | A kind of multistation Wound Dies manufacturing intervalve and the manufacture method of intervalve |
| CN106182716B (en) * | 2015-05-08 | 2018-08-28 | 株洲时代新材料科技股份有限公司 | A kind of manufacturing method for the multistation Wound Dies and intermediate tube manufacturing intermediate tube |
| CN109968687A (en) * | 2019-05-13 | 2019-07-05 | 哈尔滨玻璃钢研究院有限公司 | A kind of core model and core model production method of wound composite |
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| C14 | Grant of patent or utility model | ||
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