A kind of manipulator of golf club soaking paste scab
Technical field
The utility model belongs to golf club precision casting technology field, the manipulator of particularly a kind of golf club soaking paste scab.
Technical background
At present, in golf club hot investment casting production technology, soaking paste scab operation mainly clutches by workman that wax string carries out, but such also exists some problems with manual operation: first, due to manually carrying out work production, making soaking paste scab personnel labor intensity large, easily producing fatigue, and required standard operation often can not reach consistent, the product quality produced is caused to be difficult to ensure; Secondly, because the arrangement of Golf head wax string is compact, and golf club belongs to high-end product, strict to scab quality requirement, and carrying out drenching sand operation as adopted pouring sand machine will not reach the object of scab quality requirement; Again, in floating sand machine bucket during scab operation, a large amount of sand dust can be produced and can produce harmful effect to operator's health.Due to the existence of the problems referred to above, existing people in the field of business adopts simple manipulator to replace the artificial wax string that captures to carry out soaking paste scab operation, but this manipulator can not be stopped power-off again at all, to die or gripping is tight and wax string that is that cause falls into the production accident produced in dip coater and floating sand bucket.
Utility model content
The purpose of this utility model is: for the deficiencies in the prior art, and a kind of manipulator of golf club soaking paste scab is provided, this manipulator effectively can prevent because of power-off, to die or gripping is tight and wax string that is that cause falls into the production accident produced in dip coater and floating sand bucket.
For achieving the above object, the following technical scheme of employing of the present utility model: a kind of manipulator of golf club soaking paste scab, comprise swivel joint, cylinder fixed block, Qi Zhao mechanism, gripper cylinder and clamping head, the input of described swivel joint is connected with the output of industrial robot, the output of described swivel joint is connected with described cylinder fixed block, described gripper cylinder is fixedly installed on described cylinder fixed block, described gas pawl organization establishes is in the output of described gripper cylinder, and described clamping head is connected with described Qi Zhao mechanism.
One as the manipulator of golf club soaking paste scab described in the utility model is improved, and described swivel joint comprises rotating shaft, be sheathed on the axle sleeve of described rotating shaft and be fixed on the bearing at described axle sleeve two ends.
One as the manipulator of golf club soaking paste scab described in the utility model is improved, and is provided with dust-proof seal ring between the output of described rotating shaft and described axle sleeve.
One as the manipulator of golf club soaking paste scab described in the utility model is improved, and described rotating shaft is provided with two passage pores and three seal grooves, and each described passage pore is between two adjacent described seal grooves.
One as the manipulator of golf club soaking paste scab described in the utility model is improved, described axle sleeve is provided with two taper pipe thread holes, two described taper pipe thread holes respectively passage pore described with two are communicated with, and two described passage pores lead to the output of rotating shaft, are then communicated with described gripper cylinder by tracheae.
One as the manipulator of golf club soaking paste scab described in the utility model is improved, described Qi Zhao mechanism comprises upper gripper jaw, lower jaw and two from lock connecting rod, described upper gripper jaw is fixedly connected with described lower jaw, joint pin is provided with between described upper gripper jaw and described lower jaw, all be connected with the output of described gripper cylinder from one end of lock connecting rod described in two, all be connected with described clamping head from the other end of lock connecting rod described in two, be all rotationally connected with described joint pin from the middle part of lock connecting rod described in two.
One as the manipulator of golf club soaking paste scab described in the utility model is improved, and is describedly set to opened or closed type toggle joint type structure from lock connecting rod.
One as the manipulator of golf club soaking paste scab described in the utility model is improved, described clamping head comprises two side plates, to wax string grip block, lower wax string grip block and anti-skidding fixed block, two described side plates are connected from lock connecting rod with described in two respectively, described string grip block of waxing, described lower wax string grip block and described anti-skidding fixed block are all arranged between two described side plates, described string grip block of waxing is positioned at the upper end of two described side plates, described anti-skidding fixed block is positioned at the lower end of two described side plates, described lower wax string grip block is close to described anti-skidding fixed block.
One as the manipulator of golf club soaking paste scab described in the utility model is improved, described string grip block of waxing comprises the first string grip block and second of waxing and to wax string grip block, described first wax string grip block and described second wax string grip block between be formed with the first clamp port, described lower wax string grip block comprises first time wax string grip block and second time wax string grip block, the second clamp port is formed between described first time wax string grip block and described second time wax string grip block, described anti-skidding fixed block comprises the first anti-skidding fixed block and the second anti-skidding fixed block, anti-skidding mouth is formed between described first anti-skidding fixed block and described second anti-skidding fixed block, described first clamp port, described second clamp port and described anti-skidding mouth are all set to semicircular structure, the equal diameters of described first clamp port and described second clamp port, the diameter of described first clamp port and described second clamp port is all greater than the diameter of described anti-skidding mouth.
The beneficial effects of the utility model are: the utility model comprises swivel joint, cylinder fixed block, Qi Zhao mechanism, gripper cylinder and clamping head, the input of described swivel joint is connected with the output of industrial robot, the output of described swivel joint is connected with described cylinder fixed block, described gripper cylinder is fixedly installed on described cylinder fixed block, described gas pawl organization establishes is in the output of described gripper cylinder, and described clamping head is connected with described Qi Zhao mechanism.Magnetic valve in industrial robot is communicated with gripper cylinder of the present utility model, prevents because of power-off, to die or gripping is tight and wax string that is that cause falls into the production accident produced in dip coater and floating sand bucket.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of swivel joint of the present utility model.
Fig. 3 is the structural representation of Qi Zhao mechanism of the present utility model, gripper cylinder and clamping head.
Fig. 4 is the schematic diagram that the utility model carries out soaking paste scab.
Wherein, 10-swivel joint, 11-cylinder fixed block, 12-Qi Zhao mechanism, 13-gripper cylinder, 14-clamping head, 20-manipulator, 30-industrial robot, 40-wax string rack, 50-Golf head wax string, 60-dip coater, 70-floats sand machine, the interim rack of 80-, 101-rotating shaft, 102-axle sleeve, 103-bearing, 104-dust-proof seal ring, 105-passage pore, 106-seal groove, 107-taper pipe thread hole, 108-tracheae, 121-upper gripper jaw, jaw under 122-, 123-connecting rod, 124-joint pin, 141-side plate, 142-waxes string grip block, wax string grip block under 143-, the anti-skidding fixed block of 144-, 145-first clamp port, the anti-skidding mouth of 146-, 147-second clamp port, 1421-first waxes string grip block, 1422-second waxes string grip block, 1431-first time wax string grip block, 1432-second time wax string grip block, the anti-skidding fixed block of 1441-first, the anti-skidding fixed block of 1442-second.
Detailed description of the invention
Below in conjunction with embodiment and Figure of description, the utility model is described in further detail, but embodiment of the present utility model is not limited thereto.
As shown in Fig. 1 ~ 3, a kind of manipulator 20 of golf club soaking paste scab, comprise swivel joint 10, cylinder fixed block 11, Qi Zhao mechanism 12, gripper cylinder 13 and clamping head 14, the input of swivel joint 10 is connected with the output of industrial robot, the output of swivel joint 10 is connected with cylinder fixed block 11, gripper cylinder 13 is fixedly installed on the output that cylinder fixed block 11, Qi Zhao mechanism 12 is arranged at gripper cylinder 13, and clamping head 14 is connected with Qi Zhao mechanism 12.Magnetic valve in industrial robot is communicated with gripper cylinder 13 of the present utility model, prevent because of power-off, to die or gripping is tight and wax string that is that cause falls into the production accident produced in dip coater and floating sand bucket, thus achieve automation standardized work, improve qualification rate and the production efficiency of finished product, reduce the operation easier of production cost and workman, decrease the impact of sand dust on operator simultaneously.
Preferably, swivel joint 10 comprises rotating shaft 101, is sheathed on the axle sleeve 102 of rotating shaft 101 and is fixed on the bearing 103 at axle sleeve 102 two ends.Be provided with dust-proof seal ring 104 between the output of rotating shaft 101 and axle sleeve 102, achieve the function of the dust-proof of swivel joint 10 and sealing.Rotating shaft 101 is provided with two break-make pores 105 and three seal grooves 106, each passage pore 105 is between two adjacent seal grooves 106, passage pore 105 carries for the break-make gas of gas gripper cylinder 13, and seal groove 106 is mainly used in installing sealing ring.Axle sleeve 102 is provided with two taper pipe thread holes 107, for installing tracheae 108, two taper pipe thread holes 107 are communicated with two passage pores 105 respectively, and two passage pores 105 lead to the output of rotating shaft 101, then be communicated with gripper cylinder 13 by tracheae 108, when manipulator 20 is by industrial robot terminal shaft driven rotary, above-mentioned structure solves and because manipulator 20 rotates, tracheae 108 winding is affected.
Preferably, Qi Zhao mechanism 12 comprises upper gripper jaw 121, lower jaw 122 and two from lock connecting rod 123, upper gripper jaw 121 is fixedly connected with lower jaw 122, joint pin is provided with between upper gripper jaw 121 and lower jaw 122, two one end from lock connecting rod 123 are all connected with the output of gripper cylinder 13, two other ends from lock connecting rod 123 are all connected with clamping head 14, two middle parts from lock connecting rod 123 are all rotationally connected with joint pin 124, are set to opened or closed type toggle joint type structure from lock connecting rod 123.When gripper cylinder 13 captures wax string handle, can block by two from lock connecting rod 123 and can self-locking be realized, also can keep gripping state even if occur dying in gripping process always.
Preferably, clamping head 14 comprises two side plates 141, wax string grip block 142, lower wax string grip block 143 and anti-skidding fixed block 144, two side plates 141 are connected from lock connecting rod 123 with two respectively, under the effect of gripper cylinder 13, side plate 141 action can be driven from lock connecting rod 123, achieve opening or closing of two side plates 141.Wax string grip block 142, lower wax string grip block 143 and anti-skidding fixed block 144 be all arranged between two side plates 141, string grip block 142 of waxing is positioned at the upper end of two side plates 141, anti-skidding fixed block 144 is positioned at the lower end of two side plates 141, and lower wax string grip block 143 is close to anti-skidding fixed block 144.
Wherein, wax string grip block 142 comprise first wax string grip block 1421 and second wax string grip block 1422, first wax string grip block 1421 and second wax string grip block 1422 between be formed with the first clamp port 145, lower wax string grip block 143 comprises first time wax string grip block 1431 and second time wax string grip block 1432, the second clamp port 147 is formed between first time wax string grip block 1431 and second time wax string grip block 1432, anti-skidding fixed block 144 comprises the first anti-skidding fixed block 1441 and the second anti-skidding fixed block 1442, anti-skidding mouth 146 is formed between first anti-skidding fixed block 1441 and the second anti-skidding fixed block 1442, first clamp port 145, second clamp port 147 and anti-skidding mouth 146 are all set to semicircular structure, with the matching form of wax string handle, make lucky being clamped of wax string handle, maintain wax string and can not depart from manipulator 20.The equal diameters of the first clamp port 145 and the second clamp port 147, is applicable to capturing column type wax string handle.The diameter of the first clamp port 145 and the second clamp port 147 is all greater than the diameter of anti-skidding mouth 146, prevents wax string to fall down and the production accident produced.Certainly, the first clamp port 145, second clamp port 147 and anti-skidding mouth 146 can also be set to other shape according to the market demand.
Operation principle of the present utility model is: opening or closing by the solenoid control clamping head 14 in industrial robot, when needs clamping head 14 closes, and magnetic valve no power, two make clamping head 14 be in self-locking state from lock connecting rod 123; When needs clamping head 14 opens, solenoid valves controls gripper cylinder 13 action, make to be connected to two of gripper cylinder 13 output from lock connecting rod 123 action immediately, thus drive two side plates 141 of clamping head 14 to open, now wax string grip block 142, lower wax string grip block 143 and anti-skidding fixed block 144 is aimed at wax string handle and is carried out pinching action, clamping head 14 is made to be in closed self-locking state from lock connecting rod 123, in soaking paste scab process, clamped wax string also can be kept to fall down and to cause production accident even if occur that power-off is died.
As shown in Figure 4, use the manipulator 20 of the present embodiment to carry out the method for golf club soaking paste scab, comprise the following steps:
Step one, manipulator 20 is arranged on the output of industrial robot 30, the control system of industrial robot 30 controls manipulator 20 and opens, manipulator 20 moves to the top of wax string rack 40 simultaneously, after waiting for that the signal of gripping Golf head wax string 50 sends, manipulator 20 carries out gripping to Golf head wax string 50 immediately;
After step 2, gripping Golf head wax string 50, start the soaking paste order of control system, now Golf head wax string 50 moves to above dip coater 60, then carries out soaking paste action to Golf head wax string 50;
After step 3, soaking paste complete, start the scab order of control system, now floating sand machine starts floating sand, while floating sand, Golf head wax string 50 after soaking paste is transported to above floating sand machine 70 by manipulator 20 again, then carry out scab action to Golf head wax string 50, after action completes, Golf head wax string 50 is positioned on wax string rack 40.
Wherein, the top of described dip coater 60 is provided with interim rack 80, and after soaking paste completes, Golf head wax string 50 can be positioned over interim rack 80, for drying the Golf head wax string 50 after soaking paste.
Said method is in golf club soaking paste scab operation, replace traditional artificial work, thus achieve soaking paste scab automation standardized work, improve product qualified rate and production efficiency, reduce the operation easier of production cost and workman, and decrease the impact of sand dust on operator.
The announcement of book and instruction according to the above description, the utility model those skilled in the art can also change above-mentioned embodiment and revise.Therefore, the utility model is not limited to the above embodiments, and any apparent improvement of every those skilled in the art done by basis of the present utility model, replacement or modification all belong to protection domain of the present utility model.In addition, although employ some specific terms in this description, these terms just for convenience of description, do not form any restriction to the utility model.