CN204052635U - The convex perforating die of a kind of gas receiver end socket upsetting - Google Patents
The convex perforating die of a kind of gas receiver end socket upsetting Download PDFInfo
- Publication number
- CN204052635U CN204052635U CN201420603109.XU CN201420603109U CN204052635U CN 204052635 U CN204052635 U CN 204052635U CN 201420603109 U CN201420603109 U CN 201420603109U CN 204052635 U CN204052635 U CN 204052635U
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- die
- punch
- end socket
- convex
- upsetting
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Abstract
The utility model discloses the convex perforating die of a kind of gas receiver end socket upsetting, belong to gas receiver processing technique field.End socket of the present utility model is provided with boss, boss be distributed in end socket cambered surface peak for the center of circle circumferentially, horizontal plane and the end socket cambered surface peak of boss are positioned at same level; The punch fixing plate of the convex perforating die of upsetting is connected by upper padding plate and cope match-plate pattern, and punch fixing plate is connected with die by Rectangular Spring simultaneously, and the bottom of die offers inclined-plane stretch slot; Drift and punch fixing plate are connected, and drift is through punch fixing plate and die; Locating piece is movably connected on lower bolster, limit convex die block; One end of punch-die against punch-die packing ring, the through hole that the other end of punch-die is offered through punch-die fixed head.Head design of the present utility model meets the requirement in base direction, facilitates welding; Convex for upsetting shaping and punching two procedures is kept to a procedure by the design of the convex perforating die of upsetting, ensure that the stability that gas receiver end socket is produced in batches.
Description
Technical field
The utility model relates to gas receiver processing technique field, more particularly, relates to the design of a kind of automobile-used air reservoir end socket and the convex perforating die of this gas receiver end socket upsetting.
Background technology
Gas receiver is the device of stored air compressor (air pump) Compressed Gas in brake system of car.In conventional art, gas receiver breather pipe adopts flexible pipe to connect, referring to (a) and (b) in Fig. 1, the direction of base 1 is perpendicular to the tangential direction of end socket 2 radian, and this kind of base 1 can facilitate welding of base 1 well with the connected mode of end socket 2.
But along with the development of science and technology, to the outward appearance of gas receiver and quality requirement more and more higher.The breather pipe of gas receiver more and more adopts hard tube to connect, and the mode adopting hard tube to connect just requires that the base that gas receiver end socket welds is maintained at the same horizontal plane.Referring to (a) and (b) in Fig. 2, now, be distributed in base 1 on end socket 2 arc surface non-perpendicular to arc surface, it is poor to there is the high end in base 1 and the intersection of end socket 2, this just causes the welding of base 1 and end socket 2 very difficult, be mainly reflected in following 2 points: first, in order to ensure that base 1 is maintained at the same horizontal plane, on the basis not changing gas receiver end socket 2 structure, base 1 must make adaptive change, so traditional standard pipe toilet cannot continue to use, redesigning base 1 again will at substantial manpower and materials, add the processing cost of gas receiver, secondly, traditional circumference automatic soldering method cannot have been used to be welded on end socket 2 by base 1, in order to ensure the horizontal size of base 1, in welding operation, staff has to repeatedly correct and needs multiple staff's compounding practice, nonetheless still can not well ensure base 1 horizontal size and the deformation of base 1 is also more serious.And for the problems referred to above, still there is no good solution at present.
Utility model content
1. the utility model technical problem that will solve
When the purpose of this utility model is that overcoming prior art requires that the base be welded on gas receiver end socket is positioned in same level, the conventional standard base of use and the deficiency of circumference automatic soldering method effect difference, provide the convex perforating die of a kind of gas receiver end socket upsetting, in the utility model, the design of gas receiver end socket not only meets the requirement in base direction, and unified base standard, facilitate welding; Convex for upsetting shaping and punching two procedures is kept to a procedure by the design of the convex perforating die of upsetting, reduces production cost and well ensure that the size of end socket, ensure that the stability that gas receiver end socket is produced in batches.
2. technical scheme
For achieving the above object, the technical scheme that the utility model provides is:
A kind of gas receiver end socket of the present utility model, this end socket is provided with boss, described boss be distributed in end socket cambered surface peak for the center of circle circumferentially, horizontal plane and the described end socket cambered surface peak of this boss are positioned in same level.
Further improve, described boss also comprises First Transition face, second transition face of transition end socket cambered surface and horizontal plane, and described First Transition face is clinoplain near one end of horizontal plane, and this First Transition face is arc surface near one end of end socket cambered surface; The second described transition face is cambered surface.
Further improve, described First Transition face is 15 ~ 20mm near the arc surface radius of end socket cambered surface.
The convex perforating die of a kind of gas receiver end socket of the present utility model upsetting, comprises cope match-plate pattern, guide pillar and lower bolster, also comprises upper die and lower die, wherein:
Described patrix comprises upper padding plate, punch fixing plate, die, drift and Rectangular Spring, described punch fixing plate is connected by upper padding plate and cope match-plate pattern, this punch fixing plate is connected with die by Rectangular Spring simultaneously, and the bottom of die offers inclined-plane stretch slot; Described drift and punch fixing plate are connected, and this drift is through punch fixing plate and die;
Described counterdie comprises punch-die, punch-die packing ring, punch-die fixed head and locating piece, and described locating piece is movably connected on lower bolster, and this locating piece is distributed in one circumferentially, locating piece limit convex die block; Described punch-die fixed head offers through hole, one end of punch-die against punch-die packing ring, the through hole that the other end of this punch-die is offered through punch-die fixed head.
Further improve, described die drift is circumferentially eccentric assembling, eccentric distance L
1be 4.5 ~ 5.0mm.
Further improve, the sidewall of described inclined-plane stretch slot and the distance L of punch-die lateral wall
2be 12 ~ 13mm; The bottom of this inclined-plane stretch slot sidewall is the cambered surface radius R of arc surface, described arc surface
1be 15 ~ 20mm.
3. beneficial effect
The technical scheme adopting the utility model to provide, compared with existing known technology, has following remarkable result:
(1) a kind of gas receiver end socket of the present utility model, what it was the center of circle with cambered surface peak is circumferentially provided with boss, horizontal plane and the end socket cambered surface peak of boss are positioned in same level, the design of boss ensure that and adopts conventional circumference automatic soldering method can be welded on end socket boss by the standard base that tradition uses, owing to being plane-welding, after welding, base distortion is little, better ensure that the horizontal size of base, not only meet the requirement in base direction, and unified base standard, facilitate welding, save base welding cost;
(2) the convex perforating die of a kind of gas receiver end socket of the present utility model upsetting, drift in its patrix die is eccentric assembling, the sidewall of the inclined-plane stretch slot of female bottom and the gap of punch-die lateral wall large, the eccentric wide arc gap structural design of patrix die uniqueness, when can make seal head molding, material becomes the large inclined-plane of free state to stretch, and material not easily drawing crack and inclined-plane stretches and changes little to the thickness of material itself, and seal head molding quality is high, better after the convex punching of upsetting de-ly to expect;
(3) the convex perforating die of a kind of gas receiver end socket of the present utility model upsetting, structural design is simple, convex for upsetting shaping and punching two procedures is kept to a procedure, reduce production cost, ensure that the stability that gas receiver end socket is produced in batches, punch-die adopts bushing mode to assemble, be convenient to processing and later stage replacing, adopt the locating piece convex die block be movably connected on lower bolster, change conveniently after the wearing and tearing of steady positioning, locating piece, after the convex punching of upsetting completes, pickup is also convenient, and practical effect is good, easy to utilize.
Accompanying drawing explanation
The base direction schematic diagram that (a) in Fig. 1 is common gas receiver end socket, (b) in Fig. 1 is the top view of (a) figure;
(a) in Fig. 2 is the base direction schematic diagram of hard tube connection request gas receiver end socket, and (b) in Fig. 2 is the top view of (a) figure;
(a) in Fig. 3 is gas receiver end socket base scheme of installation of the present utility model, and (b) in Fig. 3 is the top view of (a) figure;
Fig. 4 is gas receiver end socket schematic shapes of the present utility model;
Fig. 5 is the convex perforating die structural representation of gas receiver end socket of the present utility model upsetting;
Fig. 6 is the structural representation of the convex perforating die die of upsetting in the utility model;
Fig. 7 is the structural representation of the convex perforating die punch-die of upsetting in the utility model.
Label declaration in schematic diagram:
1, base; 2, end socket; 3, boss; 31, First Transition face; 32, horizontal plane; 33, the second transition face; 41, cope match-plate pattern; 42, guide pillar; 43, lower bolster; 5, upper padding plate; 61, punch fixing plate; 62, die; 621, inclined-plane stretch slot; 63, drift; 64, Rectangular Spring; 71, punch-die; 72, punch-die packing ring; 73, punch-die fixed head; 8, locating piece.
Detailed description of the invention
For understanding content of the present utility model further, in conjunction with the accompanying drawings and embodiments the utility model is described in detail.
Embodiment 1
Composition graphs 1 and Fig. 2, and the introduction of background technology.The present embodiment adopts the base 1 of welding on hard tube connection request gas receiver end socket 2 to be maintained at the same horizontal plane in order to the breather pipe solving gas receiver, causes using conventional circumference automatic soldering method cannot ensure the welding quality of base 1 and conventional standard base also cannot continue the problem that uses.Devise a kind of gas receiver end socket as shown in Figure 4, the material thickness of this end socket 2 is 3mm, end socket 2 is provided with boss 3, described boss 3 be distributed in end socket 2 cambered surface peak for the center of circle circumferentially, referring to (b) in Fig. 3, the present embodiment is provided with 4 boss 3 altogether, waits 90 ° of intervals between boss 3, also can according to the different situations of practical application, the distribution of design boss 3.
Referring to Fig. 4, described boss 3 comprises First Transition face 31, second transition face 33 of horizontal plane 32, transition end socket 2 cambered surface and horizontal plane 32, and horizontal plane 32 and described end socket 2 cambered surface peak are positioned in same level.The planar design of this boss 3 ensure that and adopts conventional circumference automatic soldering method can be welded on boss 3 by the standard base that tradition uses, and because base 1 is plane-welding, after welding, base 1 is out of shape little, better ensure that the horizontal size of base 1.The second described transition face 33 is cambered surface, and First Transition face 31 is clinoplain near one end of horizontal plane 32, and be arc surface near one end of end socket 2 cambered surface, the cambered surface radius of arc surface is 15mm.Referring to (a) in Fig. 3, the gas receiver head design of the present embodiment, not only meet the requirement in base direction, unify base standard, facilitate welding, saved base welding cost, and the large inclined-plane in First Transition face 31 adds the cambered surface design of R10 transition and the second transition face 33, make gas receiver end socket outward appearance round and smooth attractive in appearance, meet the high request of downstream client to gas receiver outward appearance and quality better.
Referring to Fig. 5, the present embodiment is the gas receiver end socket obtaining above-mentioned special construction, devises the convex perforating die of a kind of gas receiver end socket upsetting.The convex perforating die of this upsetting comprises cope match-plate pattern 41, guide pillar 42, lower bolster 43, upper die and lower die, and cope match-plate pattern 41 pumps along guide pillar 42, realizes the matched moulds of upper die and lower die, point modulo operation.
Described patrix comprises upper padding plate 5, punch fixing plate 61, die 62, drift 63 and Rectangular Spring 64, described punch fixing plate 61 is connected by upper padding plate 5 and cope match-plate pattern 41, this punch fixing plate 61 is connected with die 62 by Rectangular Spring 64 simultaneously, and in the present embodiment, Rectangular Spring 64 is symmetrically arranged with 4 (not shown)s.The bottom of die 62 offers inclined-plane stretch slot 621, and described drift 63 is connected with punch fixing plate 61, and this drift 63 is through punch fixing plate 61 and die 62.
What deserves to be explained is, in the present embodiment, die 62 adopts the structural design (referring to Fig. 6) of eccentric wide arc gap, i.e. die 62 drift 63 bias assembling circumferentially, eccentric distance L
1for 4.8mm.So, the sidewall of inclined-plane stretch slot 621 and the gap of punch-die 71 lateral wall increase, the sidewall of inclined-plane stretch slot 621 and the distance L of punch-die 71 lateral wall in the present embodiment
2for 12.5mm, the bottom of inclined-plane stretch slot 621 sidewall is arc surface, cambered surface radius R
1for 15mm, when wide arc gap can ensure seal head molding, the large inclined-plane of material stretches.Inventor points out, at the beginning of the convex design of piercing die of upsetting, die 62 is designed to conventional concentric structure, because First Transition face 31 place of boss 3 stretches highly larger, the sidewall of inclined-plane stretch slot 621 and the gap of punch-die 71 lateral wall less again, the stretcher strain of moulding material is large, and often occur material drawing crack phenomenon, Forming Quality, the shaping efficiency of end socket 2 are all poor.In order to overcome the problems referred to above, inventor also attempted the solution expanding separately inclined-plane stretch slot 621 gap, but had occurred the series of problems such as the molded surface out-of-flatness in First Transition face 31.After repeatedly improving, inventor finally determines the eccentric wide arc gap design that the present embodiment presents, this kind of structural design can allow end socket 2 when shaping, material becomes the large inclined-plane of free state to stretch, material not easily drawing crack and inclined-plane stretches little to the thickness change of material itself, end socket 2 Forming Quality is high, also better de-material after the convex punching of upsetting, substantially increases the convex punching effect of upsetting of end socket 2.
Described counterdie comprises punch-die 71, punch-die packing ring 72, punch-die fixed head 73 and locating piece 8, described locating piece 8 be threadedly connected to lower bolster 43 one fixed-circumference on, locating piece 8 mainly plays limit convex die block 73, leave a fixed gap between locating piece 8 and punch-die fixed head 73, conveniently machine rear pickup.Described punch-die fixed head 73 offers through hole, and one end of punch-die 71 is against punch-die packing ring 72, and the other end passes the through hole that punch-die fixed head 73 is offered.Referring to Fig. 7, the present embodiment is considered from the angle improving end socket 2 Forming Quality, the upper end rounding arc angle of punch-die 71, arc chord angle radius R
2for 5mm.What deserves to be explained is, in the present embodiment, the structure of punch-die 71 is not identical, referring to Fig. 5, the punch-die 71 of rounding arc angle mainly coordinates with the through hole that punch-die fixed head 73 is circumferentially offered, for the convex punching boss 3 of upsetting, because base 1 direction of end socket 2 cambered surface peak welding does not change, without the need to arranging boss 3, so adopt traditional punch-die 71.
The convex perforating die of gas receiver end socket upsetting of the present embodiment, structural design is simple, and punch-die 71 adopts bushing mode to assemble, and is convenient to processing and later stage replacing, devises and the punch-die packing ring 72 of non-edge of a knife material can be used to reduce die manufacturing cost.Adopt the locating piece 8 convex die block 73 be movably connected on lower bolster 43, steady positioning, locating piece 8 are changed after wearing and tearing conveniently, and after the convex punching processing of upsetting completes, pickup is also convenient.
The concrete use procedure of the convex perforating die of upsetting of the present embodiment is:
(1) material to be formed is put on punch-die fixed head 73, is located by locating piece 8;
(2) material to be formed is placed steadily, and control patrix descending, the first contact material of die 62 also compresses, and patrix continues descending, and Rectangular Spring 64 pressurized die 62 and punch-die 71 progressively matched moulds complete seal head forming operation;
(3) patrix continues descending, and die 62 and punch-die 71 are fitted completely, and punch fixing plate 61 and die 62 are fitted and driven that drift 63 is descending completes punching operation;
(4) control patrix up, because the pressure die 62 of Rectangular Spring 64 continues binder, drift 63 first up disengagement, patrix continues up, and the de-material of die 62, the convex punching operation of all upsettings completes.
Convex for upsetting shaping and punching two procedures is kept to a procedure by the design of the convex perforating die of the present embodiment upsetting, reduces production cost and well ensure that the size of end socket 2, ensure that the stability that gas receiver end socket is produced in batches.
Embodiment 2
The convex perforating die of a kind of gas receiver end socket upsetting of the present embodiment, substantially with embodiment 1, its difference is: the First Transition face 31 of the present embodiment is 17mm near the arc surface radius of end socket 2 cambered surface, and drift 63 assembles eccentric distance L
1for 4.5mm, the sidewall of inclined-plane stretch slot 621 and the distance L of punch-die 71 lateral wall
2for 12mm; The cambered surface radius R of inclined-plane stretch slot 621 sidewall bottom arc surface
1for 17mm.
Embodiment 3
The convex perforating die of a kind of gas receiver end socket upsetting of the present embodiment, substantially with embodiment 1, its difference is: the First Transition face 31 of the present embodiment is 20mm near the arc surface radius of end socket 2 cambered surface, and drift 63 assembles eccentric distance L
1for 5.0mm, the sidewall of inclined-plane stretch slot 621 and the distance L of punch-die 71 lateral wall
2for 13mm; The cambered surface radius R of inclined-plane stretch slot 621 sidewall bottom arc surface
1for 20mm.
The convex perforating die of a kind of gas receiver end socket upsetting described in embodiment 1 ~ 3, the design of gas receiver end socket not only meets the requirement in base direction, and has unified base standard, facilitates welding; The project organization of the convex perforating die of upsetting is simple, convex for upsetting shaping and punching two procedures is kept to a procedure, reduce the size that production cost also well ensure that end socket, ensure that the stability that gas receiver end socket is produced in batches, practical effect is good, easy to utilize.
Schematically above be described the utility model and embodiment thereof, this description does not have restricted, and also just one of the embodiment of the present utility model shown in accompanying drawing, actual structure is not limited thereto.So, if those of ordinary skill in the art enlightens by it, when not departing from the utility model and creating aim, design the frame mode similar to this technical scheme and embodiment without creationary, protection domain of the present utility model all should be belonged to.
Claims (3)
1. the convex perforating die of gas receiver end socket upsetting, comprises cope match-plate pattern (41), guide pillar (42) and lower bolster (43), it is characterized in that: also comprise upper die and lower die, wherein:
Described patrix comprises upper padding plate (5), punch fixing plate (61), die (62), drift (63) and Rectangular Spring (64), described punch fixing plate (61) is connected by upper padding plate (5) and cope match-plate pattern (41), this punch fixing plate (61) is connected with die (62) by Rectangular Spring (64) simultaneously, and the bottom of die (62) offers inclined-plane stretch slot (621); Described drift (63) and punch fixing plate (61) are connected, and this drift (63) is through punch fixing plate (61) and die (62);
Described counterdie comprises punch-die (71), punch-die packing ring (72), punch-die fixed head (73) and locating piece (8), described locating piece (8) is movably connected on lower bolster (43), this locating piece (8) is distributed in one circumferentially, locating piece (8) limit convex die block (73); Described punch-die fixed head (73) offers through hole, one end of punch-die (71) against punch-die packing ring (72), the through hole that the other end of this punch-die (71) is offered through punch-die fixed head (73).
2. the convex perforating die of a kind of gas receiver end socket according to claim 1 upsetting, is characterized in that: described die (62) drift circumferentially (63) is eccentric assembling, eccentric distance L
1be 4.5 ~ 5.0mm.
3. the convex perforating die of a kind of gas receiver end socket according to claim 2 upsetting, is characterized in that: the sidewall of described inclined-plane stretch slot (621) and the distance L of punch-die (71) lateral wall
2be 12 ~ 13mm; The bottom of this inclined-plane stretch slot (621) sidewall is the cambered surface radius R of arc surface, described arc surface
1be 15 ~ 20mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420603109.XU CN204052635U (en) | 2014-10-17 | 2014-10-17 | The convex perforating die of a kind of gas receiver end socket upsetting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420603109.XU CN204052635U (en) | 2014-10-17 | 2014-10-17 | The convex perforating die of a kind of gas receiver end socket upsetting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204052635U true CN204052635U (en) | 2014-12-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420603109.XU Withdrawn - After Issue CN204052635U (en) | 2014-10-17 | 2014-10-17 | The convex perforating die of a kind of gas receiver end socket upsetting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204052635U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259324A (en) * | 2014-10-17 | 2015-01-07 | 马鞍山市同创机械设备制造有限公司 | Air cylinder end enclosure upsetting punching die |
| CN104607513A (en) * | 2015-01-29 | 2015-05-13 | 镇江市明诚管业有限公司 | Pipe fitting molding device |
-
2014
- 2014-10-17 CN CN201420603109.XU patent/CN204052635U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259324A (en) * | 2014-10-17 | 2015-01-07 | 马鞍山市同创机械设备制造有限公司 | Air cylinder end enclosure upsetting punching die |
| CN104259324B (en) * | 2014-10-17 | 2016-01-27 | 安徽华晨环保科技有限公司 | The convex perforating die of a kind of gas receiver end socket upsetting |
| CN104607513A (en) * | 2015-01-29 | 2015-05-13 | 镇江市明诚管业有限公司 | Pipe fitting molding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141231 Effective date of abandoning: 20160127 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |