CN204974994U - Novel chamfer of punching a hole fine blanking mould - Google Patents

Novel chamfer of punching a hole fine blanking mould Download PDF

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Publication number
CN204974994U
CN204974994U CN201520587900.0U CN201520587900U CN204974994U CN 204974994 U CN204974994 U CN 204974994U CN 201520587900 U CN201520587900 U CN 201520587900U CN 204974994 U CN204974994 U CN 204974994U
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die
punch
chamfering
chamfer
punching
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CN201520587900.0U
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付建威
崔庆
黄华强
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Wuhan Zhonghang Fine Blanking Technology Branch Of Hubei Zhonghang Fine Blanking Technology Co ltd
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WUHAN FINE BLANKING TECHNOLOGY Co Ltd
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Abstract

本实用新型涉及一种新型冲孔倒角精冲模具,该模具的下模板上固定有倒角冲头和中间孔冲头,所述中间孔冲头正对凸凹模,所述倒角冲头的顶端突出凹模的模面。由于零件的倒角方向与冲压方向相反,所以倒角冲头固定在下模板上,在合模过程中,倒角冲头和整个下模一起运动,条料被倒角冲头顶端突出模面的部分挤压,形成所需倒角,倒角成形后,在后一工位用中间孔冲头冲出圆孔即完成冲孔和倒角的成形,由于先倒角后冲孔,所以加工的圆孔的位置和尺寸精度高。

The utility model relates to a new punching and chamfering fine-blanking mold. A chamfering punch and a middle hole punch are fixed on the lower template of the mold. The middle hole punch is facing a convex and concave die, and the chamfering punch The top end protrudes from the die face of the die. Since the chamfering direction of the part is opposite to the stamping direction, the chamfering punch is fixed on the lower template. During the mold closing process, the chamfering punch moves together with the entire lower die, and the strip is protruded from the die surface by the top of the chamfering punch. Partially extrude to form the required chamfer. After the chamfer is formed, punch out the round hole with the middle hole punch at the next station to complete the punching and chamfer forming. Since the chamfer is first punched, the processed The position and size of the round hole are highly accurate.

Description

一种新型冲孔倒角精冲模具A New Type of Punching and Chamfering Fine Blanking Die

技术领域 technical field

本实用新型属于冲压模具设计领域,涉及一种新型冲孔倒角精冲模具,用于加工倒角方向与冲压方向相反的零件。 The utility model belongs to the design field of punching dies, and relates to a novel punching chamfering fine punching die, which is used for processing parts whose chamfering direction is opposite to the punching direction.

背景技术 Background technique

冲压模具是对材料进行压力加工使用的设备,其工作原理一般是通过模具在冲压的作用下带动上模和下模的开合面将其之间的原材料进行裁切、冲孔、拉伸等成形,形成冲压件。精冲模具是目前现有产品制造领域新型的模具,其通常由上下配合的凸模(或凸凹模)凹模组合而成,凸模(或凸凹模)由上垫板固定,上垫板和上模板固定,凹模和下模板固定。 The stamping die is the equipment used for pressure processing of materials. Its working principle is generally to drive the opening and closing surfaces of the upper die and the lower die through the die under the action of stamping to cut, punch, stretch, etc. the raw materials between them. Forming to form stampings. The fine blanking die is a new type of die in the field of existing product manufacturing. It is usually composed of a punch (or punch and die) and a die that cooperate up and down. The punch (or punch and die) is fixed by the upper backing plate, and the upper backing plate and The upper template is fixed, the die and the lower template are fixed.

传统的加工带倒角的圆孔的方法,先是对零件冲孔,然后在机加工中进行倒角,这种加工方式效率低,工艺成本高。为了解决这一问题,人们设计了冲孔倒角模具,在冲孔倒角模具的前一工位,先冲出圆孔,然后在后一工位挤压形成倒角。但是在实际的生产过程中发现,在挤压倒角以后,圆孔容易发生变形,进而影响其位置和尺寸精度。由于零件对倒角尺寸精度的要求并不太高,因此为了确保达到圆孔的位置和尺寸精度的要求,可以改变冲孔和倒角的顺序,在模具的前一工位挤压形成倒角,后一工位完成冲孔,因此需要对冲孔倒角模具进行改进,开发出一种能够实现先倒角后冲孔的新型冲孔倒角精冲模具。 The traditional method of processing round holes with chamfers is to punch the parts first, and then perform chamfering in machining. This processing method has low efficiency and high process cost. In order to solve this problem, people have designed a punching and chamfering die. In the previous station of the punching and chamfering die, a round hole is punched out, and then the chamfering is formed by extrusion in the latter station. However, in the actual production process, it is found that after extrusion and chamfering, the round hole is prone to deformation, which in turn affects its position and dimensional accuracy. Since the parts do not have high requirements on the dimensional accuracy of the chamfering, in order to ensure the position and dimensional accuracy of the round hole, the order of punching and chamfering can be changed, and the chamfering can be formed by extruding at the previous station of the mold , the latter station completes the punching, so it is necessary to improve the punching and chamfering die, and develop a new type of punching and chamfering fine punching die that can realize chamfering first and then punching.

实用新型内容 Utility model content

本实用新型的目的是提供一种新型冲孔倒角精冲模具,该模具可以实现先倒角后冲孔的工艺顺序,加工的圆孔的位置和尺寸精度高。 The purpose of the utility model is to provide a new punching and chamfering fine punching die, which can realize the process sequence of first chamfering and then punching, and the position and size precision of the processed round hole is high.

本实用新型解决所采用的技术方案是: The technical scheme that the utility model solves adopted is:

一种新型冲孔倒角精冲模具,用于加工倒角方向与冲压方向相反的零件,包括上模和下模,所述上模包括上模板、上垫板、导板和凸凹模,上垫板固定在上模板底部,导板设在上模板底部,凸凹模设在上垫板底部,凸凹模穿过导板并与其配合,所述下模包括下模板和凹模,凹模设在下模板顶部,其特征在于:所述下模板上还固定有倒角冲头和中间孔冲头,所述中间孔冲头正对凸凹模,所述倒角冲头的顶端突出凹模的模面。 A new type of punching and chamfering fine-blanking die, which is used to process parts whose chamfering direction is opposite to the stamping direction. The plate is fixed on the bottom of the upper template, the guide plate is set on the bottom of the upper template, the convex and concave molds are set on the bottom of the upper backing plate, the convex and concave molds pass through the guide plate and cooperate with it, the lower mold includes a lower template and a concave mold, and the concave mold is set on the top of the lower template, It is characterized in that: the lower template is also fixed with a chamfering punch and a middle hole punch, the middle hole punch is facing the convex and concave die, and the top end of the chamfering punch protrudes from the die surface of the concave die.

作为本实用新型的进一步改进,所述倒角冲头的顶端端面上设有一圈环形的倒角块,所述倒角块的截面呈三角形。 As a further improvement of the present utility model, a ring-shaped chamfering block is provided on the top end surface of the chamfering punch, and the cross section of the chamfering block is triangular.

作为本实用新型的进一步改进,所述下模上还设有主顶件器,所述主顶件器正对凸凹模。 As a further improvement of the utility model, the lower mold is also provided with a main ejector, and the main ejector is facing the convex and concave molds.

本实用新型的有益效果是: The beneficial effects of the utility model are:

1.由于零件的倒角方向与冲压方向相反,所以倒角冲头固定在下模板上,在合模过程中,倒角冲头和整个下模一起运动,条料被倒角冲头顶端突出模面的部分挤压,形成所需倒角,倒角成形后,在后一工位用中间孔冲头冲出圆孔即完成冲孔和倒角的成形。由于先倒角后冲孔,所以加工的圆孔的位置和尺寸精度高。同时冲孔落料同步完成,防止了圆孔因后续加工的塑性变形,进一步提高了圆孔的位置和尺寸精度。 1. Since the chamfering direction of the part is opposite to the stamping direction, the chamfering punch is fixed on the lower template. During the mold closing process, the chamfering punch moves together with the entire lower die, and the strip is protruded from the top of the chamfering punch. Extrude the part of the surface to form the required chamfer. After the chamfer is formed, use the middle hole punch to punch out the round hole at the next station to complete the punching and chamfering. Since the hole is chamfered first and then punched, the position and dimension accuracy of the processed round hole is high. At the same time, the punching and blanking are completed synchronously, which prevents the plastic deformation of the round hole due to subsequent processing, and further improves the position and dimensional accuracy of the round hole.

2.孔直径较大时,若直接用带倒角的圆形冲头挤压出倒角,不仅需要的挤压力较大,而且还需要将所述带倒角的圆形冲头设计成浮动的形式,结构复杂,稳定性低。本实用新型在倒角冲头的顶端端面上设置一圈截面呈三角形的环形倒角块,由于倒角块顶端尖锐的结构,所以在合模时倒角冲头挤压条料时变形区域较小,不需较大的挤压力即可挤压出倒角,因此倒角冲头可以直接固定在下模板上,结构简单,稳定性高。 2. When the diameter of the hole is large, if the chamfered round punch is directly used to extrude the chamfer, not only the extrusion force required is relatively large, but also the round punch with the chamfer needs to be designed as Floating form, complex structure, low stability. In the utility model, an annular chamfering block with a triangular cross-section is arranged on the top end surface of the chamfering punch. Due to the sharp structure at the top of the chamfering block, the deformation area is relatively small when the chamfering punch squeezes the strip during mold closing. Small, the chamfer can be extruded without a large extrusion force, so the chamfering punch can be directly fixed on the lower template, with a simple structure and high stability.

3.主顶件器方便零件成型后的取出。 3. The main ejector facilitates the removal of parts after forming.

附图说明 Description of drawings

图1是本实施例中所需加工零件的俯视图。 Fig. 1 is a top view of the parts to be processed in this embodiment.

图2是图1的剖视图。 FIG. 2 is a sectional view of FIG. 1 .

图3是本实用新型的结构示意图。 Fig. 3 is a schematic structural view of the utility model.

图4是本实用新型中倒角冲头的结构示意图。 Fig. 4 is a structural schematic diagram of a chamfering punch in the utility model.

图中:1-上模板;2-上垫板;3-导板;4-凸凹模;5-凹模;6-主顶件器;7-中间孔冲头;8-倒角冲头;9-下模板。 In the figure: 1-upper template; 2-upper backing plate; 3-guide plate; 4-convex and concave die; 5-concave die; - Lower template.

具体实施方式 detailed description

下面结合附图和实施例对本实用新型作进一步的说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described further.

如图1和图2所示,为本实施例中所需加工的零件图。该零件具有较大的中间孔,该中间孔的底部需要倒角,该零件加工倒角方向与冲压方向相反。 As shown in Fig. 1 and Fig. 2, it is the part diagram that needs processing in the present embodiment. The part has a large middle hole, and the bottom of the middle hole needs to be chamfered, and the chamfering direction of the part is opposite to the stamping direction.

如图3所示,一种新型冲孔倒角精冲模具,用于加工倒角方向与冲压方向相反的零件,包括上模和下模,所述上模包括上模板1、上垫板2、导板3和凸凹模4,上垫板2固定在上模板1底部,导板3设在上模板1底部,凸凹模4设在上垫板2底部,凸凹模4穿过导板3并与其配合,所述下模包括下模板9和凹模5,凹模5设在下模板9顶部。所述下模板9上还固定有倒角冲头8和中间孔冲头7,所述中间孔冲头7正对凸凹模4,所述倒角冲头8的顶端突出凹模5的模面。 As shown in Figure 3, a new type of punching and chamfering fine blanking die is used to process parts whose chamfering direction is opposite to the stamping direction, including an upper die and a lower die, and the upper die includes an upper template 1 and an upper backing plate 2 , the guide plate 3 and the convex and concave mold 4, the upper backing plate 2 is fixed on the bottom of the upper template 1, the guide plate 3 is arranged on the bottom of the upper template 1, the convex and concave mold 4 is arranged on the bottom of the upper backing plate 2, the convex and concave mold 4 passes through the guide plate 3 and cooperates with it, The lower mold includes a lower template 9 and a die 5, and the die 5 is arranged on the top of the lower template 9. Also fixed on the lower template 9 are a chamfering punch 8 and a middle hole punch 7, the middle hole punch 7 faces the convex and concave die 4, and the top of the chamfering punch 8 protrudes from the die surface of the die 5 .

由于零件的倒角方向与冲压方向相反,所以倒角冲头8固定在下模板9上,在合模过程中,倒角冲头8和整个下模一起运动,条料被倒角冲头8顶端突出模面的部分挤压,形成所需倒角,倒角成形后,在后一工位用中间孔冲头7冲出圆孔即完成冲孔和倒角的成形。由于先倒角后冲孔,所以加工的圆孔的位置和尺寸精度高。冲孔、落料同步完成,防止了圆孔因后续加工的塑性变形,进一步提高了圆孔的位置和尺寸精度。 Since the chamfering direction of the part is opposite to the stamping direction, the chamfering punch 8 is fixed on the lower template 9. During the mold closing process, the chamfering punch 8 moves together with the entire lower die, and the strip is drawn by the top of the chamfering punch 8. The part protruding from the die surface is extruded to form the required chamfer. After the chamfer is formed, punch out the round hole with the middle hole punch 7 at the next station to complete the punching and chamfer forming. Since the hole is chamfered first and then punched, the position and dimension accuracy of the processed round hole is high. Punching and blanking are completed simultaneously, which prevents the plastic deformation of the round hole due to subsequent processing, and further improves the position and dimensional accuracy of the round hole.

如图3所示,在本实施例中,所述下模上还设有主顶件器6,所述主顶件器6正对凸凹模4。主顶件器6方便零件成型后的取出。 As shown in FIG. 3 , in this embodiment, the lower mold is further provided with a main ejector 6 , and the main ejector 6 is facing the male and female dies 4 . Main ejector 6 is convenient for taking out after part molding.

如图4所示,在本实施例中,所述倒角冲头8的顶端端面上设有一圈环形的倒角块,所述倒角块的截面呈三角形。孔直径较大时,若直接用带倒角的圆形冲头挤压出倒角,不仅需要的挤压力较大,而且还需要将所述带倒角的圆形冲头设计成浮动的形式,结构复杂,稳定性低。本实用新型在倒角冲头8的顶端端面上设置一圈截面呈三角形的环形倒角块,由于倒角块顶端尖锐的结构,所以在合模时倒角冲头8挤压条料时变形区域较小,不需较大的挤压力即可挤压出倒角,因此倒角冲头8可以直接固定在下模板9上,结构简单,稳定性高。 As shown in FIG. 4 , in this embodiment, a ring-shaped chamfering block is provided on the top end surface of the chamfering punch 8 , and the cross section of the chamfering block is triangular. When the diameter of the hole is large, if the chamfered round punch is directly used to extrude the chamfer, not only the extrusion force required is relatively large, but also the round punch with the chamfer needs to be designed as a floating Form, complex structure, low stability. In the utility model, an annular chamfering block with a triangular cross-section is arranged on the top end surface of the chamfering punch 8. Due to the sharp structure at the top of the chamfering block, the chamfering punch 8 is deformed when the strip is squeezed when the mold is closed. The area is small, and the chamfering can be extruded without a large extrusion force, so the chamfering punch 8 can be directly fixed on the lower template 9, and the structure is simple and the stability is high.

应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本实用新型所附权利要求的保护范围。 It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should belong to the protection scope of the appended claims of the present utility model.

Claims (3)

1. a Novel punching chamfering fine blanking die, comprise upper die and lower die, described patrix comprises cope match-plate pattern, upper padding plate, guide plate and punch-die, upper padding plate is fixed on bottom cope match-plate pattern, guide plate is located at bottom cope match-plate pattern, punch-die is located at bottom upper padding plate, punch-die passes guide plate and is mated, described counterdie comprises lower bolster and die, die is located at lower bolster top, it is characterized in that: described lower bolster is also fixed with chamfer punch and interstitial hole drift, described interstitial hole drift is just to punch-die, and the die face of die is given prominence on the top of described chamfer punch.
2. a kind of Novel punching chamfering fine blanking die as claimed in claim 1, it is characterized in that: the top end face of described chamfer punch is provided with the chamfering block of a ring shape, the cross section of described chamfering block is triangular in shape.
3. a kind of Novel punching chamfering fine blanking die as claimed in claim 1, it is characterized in that: described counterdie is also provided with main ejector, described main ejector is just to punch-die.
CN201520587900.0U 2015-08-07 2015-08-07 Novel chamfer of punching a hole fine blanking mould Expired - Lifetime CN204974994U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116727516A (en) * 2022-11-30 2023-09-12 珠海菲高科技股份有限公司 Soft metal coarse and fine punching integrated punching upper die

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116727516A (en) * 2022-11-30 2023-09-12 珠海菲高科技股份有限公司 Soft metal coarse and fine punching integrated punching upper die

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Address after: 430058 2nd floor, No.1 Workshop, No.8 fengshuwu Road, Wuhan Economic and Technological Development Zone, Hubei Province

Patentee after: Wuhan Zhonghang fine blanking technology branch of Hubei Zhonghang Fine Blanking Technology Co.,Ltd.

Address before: 430058 No.8, fengshuwu Road, Wuhan Economic and Technological Development Zone, Wuhan City, Hubei Province

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