CN204035341U - Vehicle dormer window aluminium rail bends adjustable shaping mould - Google Patents
Vehicle dormer window aluminium rail bends adjustable shaping mould Download PDFInfo
- Publication number
- CN204035341U CN204035341U CN201420369899.XU CN201420369899U CN204035341U CN 204035341 U CN204035341 U CN 204035341U CN 201420369899 U CN201420369899 U CN 201420369899U CN 204035341 U CN204035341 U CN 204035341U
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- CN
- China
- Prior art keywords
- rest pad
- dormer window
- vehicle dormer
- window aluminium
- shaping mould
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Abstract
The utility model discloses a kind of vehicle dormer window aluminium rail bends adjustable shaping mould, comprise mold frame, pressue device, top die, dip mold and multiple rest pad, pressue device is connected to mold frame top, top die is connected to the working end of pressue device, rest pad is located at bottom mold frame, rest pad height adjustment mechanism is provided with between rest pad and mold frame, rest pad top is located at by dip mold, the material of top die and dip mold deflection is made, and the opposite face of top die and dip mold is provided with the die cavity with vehicle dormer window aluminium guide rail surface adaptation.Processing flexibility of the present utility model is adjustable, processing flexibility can be adjusted flexibly according to the change of vehicle dormer window aluminium guide material rebound degree, the vehicle dormer window aluminium guide rail of different rebound degree can be bent to meet the requirements, improve vehicle dormer window aluminium rail bends passing rate of processing, vehicle dormer window aluminium guide rail processing cost can also be reduced.
Description
Technical field
The utility model relates to a kind of automobile component processing unit (plant), and in particular, it relates to a kind of vehicle dormer window aluminium rail bends adjustable shaping mould.
Background technology
Vehicle dormer window guide rail is generally aluminum, easy oxidation, after oxidation, hardness becomes large, rebound degree also changes thereupon, therefore when bending vehicle dormer window aluminium guide rail with bending apparatus, and should according to the difference of rebound degree, vehicle dormer window aluminium guide rail is processed different flexibility, but existing vehicle dormer window aluminium rail bends equipment can only process fixing flexibility, can not adjust bending machining ability, be difficult to the passing rate of processing guaranteeing product.Publication number is that the invention of CN103736797A discloses a kind of Multifunctional guide rail bending forming equipment on April 23rd, 2014, it comprise pedestal, mould, drawing mechanism, for by the fixed mechanism of the end winding support of guide rail on described mould, pressing mechanism and clamp system, the circular arc side that described mould is provided with vertical front surface, adjoin with described front surface both sides and the rotating central hole of described circular arc side, two described circular arc sides are symmetrical mutually; Described front surface and two described circular arc sides are provided with continuous print for holding the stretch slot of guide rail.Bending forming equipment of the present utility model, guide rail is in bending forming process, the cross section of its crooked position remains unchanged, and because the position between clamp system opposing compression mechanism remains unchanged relatively, ensures that the non-deformation portion of guide rail can not produce distortion because of bending stress.In addition, because the bending forming equipment of this utility model once can simultaneously brake forming four guide rails, its shaping efficiency greatly improves.But when using this utility model, the flexibility of guide rail depends on the stretch slot on mould, and stretch slot shape and size are fixed, therefore this utility model can only process the fixing product of flexibility, can not adjust flexibly as required, as processing flexibility will be changed, can only mould be replaced with, be unfavorable for High-efficient Production.
Utility model content
Existing vehicle dormer window aluminium rail bends equipment can only process fixing flexibility, can not according to the rebound degree change adjustment bending machining ability of material, be difficult to the passing rate of processing guaranteeing product, for overcoming this defect, the utility model provides a kind of vehicle dormer window aluminium rail bends adjustable shaping mould that can adjust bending machining ability flexibly.
The technical solution of the utility model is: vehicle dormer window aluminium rail bends adjustable shaping mould, comprise mold frame, pressue device, top die, dip mold and multiple rest pad, pressue device is connected to mold frame top, top die is connected to the working end of pressue device, rest pad is located at bottom mold frame, rest pad height adjustment mechanism is provided with between rest pad and mold frame, rest pad top is located at by dip mold, the material of top die and dip mold deflection is made, and the opposite face of top die and dip mold is provided with the die cavity with vehicle dormer window aluminium guide rail surface adaptation.During the work of this shaping mould, vehicle dormer window aluminium guide rail is placed between top die and dip mold, top die is applied pressure to pressue device, dip mold is withstood with rest pad, according to the desired degree of crook reached, the height of each rest pad is adjusted by rest pad height adjustment mechanism, make between top die and dip mold, to form the curved space meeting vehicle dormer window aluminium rail bends degree processing request, and the top die made with the elastomeric material of deflection and dip mold can make this curved space smoothly continuous, and top die and dip mold are compressed to a certain degree and also have rigidity, can transmission of pressure preferably, thus make vehicle dormer window aluminium guide rail pressurized under the constraint of top die and dip mold reach desired bending.
As preferably, described mold frame comprises cope match-plate pattern, lower bolster and some bolster joint pins, and cope match-plate pattern is parallel with lower bolster, and bolster joint pin two ends are connected on cope match-plate pattern and lower bolster respectively.The mold frame Stability Analysis of Structures that cope match-plate pattern, lower bolster and bolster joint pin are formed and inner space is comparatively large, can arrange other parts easily.
As preferably, described pressue device is hydraulic cylinder, and hydraulic cylinder body is hinged on bottom cope match-plate pattern, and the piston rod of hydraulic cylinder is hinged on cope match-plate pattern top.Hydraulic cylinder structure is simple, reliable operation, afterburning stable and continuous, is suitable as vehicle dormer window aluminium rail bends and adds the power source continuing mild reinforcing man-hour.
As preferably, lower bolster end face is installed with the rest pad fixed head of L shape, and rest pad is connected in the side of rest pad fixed head by bolt.By this kind of structure, rest pad side is fixed on rest pad fixed head, can be unsettled bottom rest pad, for arranging rest pad height adjustment mechanism slot milling.
As preferably, described rest pad height adjustment mechanism comprises highly adjustment stud and height-regulating slot, stud top is highly regulated to be threaded in bottom rest pad, stud bottom is highly regulated to be plugged on a support plate, stud is highly regulated to be provided with clamp nut, support plate is connected in lower bolster end face, and height-regulating slot is positioned at rest pad fixed head side and through-thickness through rest pad fixed head side, and the bolt of fixed bearing block is arranged in height-regulating slot.As rest pad height need be regulated, first unclamp the bolt of fixed bearing block, but do not take off bolt, then rotate and highly regulate stud, under highly regulating stud screw drives, simultaneously again under the guide effect of height-regulating slot, rest pad generation axial displacement, namely change height, the bolt of the rest pad that is again locked after Height Adjustment is good and clamp nut, the height and position of rest pad just can be kept.
As preferably, top die and dip mold nylon are made.It is strong that nylon deflection, stressed rear deformable but power remove rear restorability, and have certain mechanical strength, makes top die and dip mold and can realize transmission of pressure preferably and carry out moulding function to top die and the product between pressing down.
The beneficial effects of the utility model are:
Improve vehicle dormer window aluminium rail bends passing rate of processing.Processing flexibility of the present utility model is adjustable, processing flexibility can be adjusted flexibly according to the change of vehicle dormer window aluminium guide material rebound degree, the vehicle dormer window aluminium guide rail of different rebound degree can be bent to meet the requirements, improve vehicle dormer window aluminium rail bends passing rate of processing.
Reduce vehicle dormer window aluminium guide rail processing cost.Because the utility model processing flexibility is adjustable, namely a shaping mould can process different bending effects, and without the need to changing the core component of different size, therefore not only can reduce Product processing cost, also can reduce self cost of manufacture.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present utility model;
Fig. 2 is the structural representation at visual angle, the utility model back;
Fig. 3 is front view of the present utility model;
Fig. 4 is the working state schematic representation of a kind of side-looking of the present utility model.
In figure, 1-top die, 2-dip mold, 3-rest pad, 4-cope match-plate pattern, 5-lower bolster, 6-bolster joint pin, 7-hydraulic cylinder, 8-rest pad fixed head, 9-highly regulates stud, 10-height-regulating slot, 11-support plate, 12-clamp nut, 13-vehicle dormer window aluminium guide rail workpiece, 14-connecting plate.
Detailed description of the invention
Below in conjunction with accompanying drawing specific embodiment, the utility model is described in further detail.
embodiment 1:
as shown in Figures 1 to 4, a kind of vehicle dormer window aluminium rail bends adjustable shaping mould, comprise mold frame, pressue device, top die 1, dip mold 2 and 21 rest pads 3, described mold frame comprises cope match-plate pattern 4, lower bolster 5 and four bolster joint pins 6, cope match-plate pattern 4 is parallel with lower bolster 5 and lay respectively at top and the bottom of described mold frame, and bolster joint pin 6 two ends are connected on cope match-plate pattern 4 and lower bolster 5 respectively by bolt.Described pressue device is hydraulic cylinder 7, have five, five hydraulic cylinders 7 control with a hydraulic circuit gauge tap jointly, hydraulic cylinder 7 cylinder body is hinged on bottom cope match-plate pattern 4, the connecting plate 14 that the piston rod of hydraulic cylinder 7 and is connected in cope match-plate pattern 4 top is hinged, and five hydraulic cylinders 7 equidistantly arrange in line.Rest pad 3 is hexahedron, and wherein top is cambered surface, and all the other five is plane, and adjacent two sides is all orthogonal.Lower bolster 5 end face is installed with the rest pad fixed head 8 of L shape, rest pad 3 is connected in the side of rest pad fixed head 8 by bolt, dip mold 2 frame at rest pad 3 top by rest pad 3 rest, rest pad height adjustment mechanism is provided with between rest pad 3 and mold frame, this rest pad height adjustment mechanism comprises highly adjustment stud 9 and height-regulating slot 10, highly regulate the number of stud 9 and height-regulating slot 10 equal with rest pad 3, be 21, be provided with screwed hole bottom rest pad 3, highly regulate stud 9 top to be threaded in rest pad 3 bottom thread hole, lower bolster 5 end face below rest pad 3 is fixed with the support plate 11 of a strip with bolt, support plate 11 end face is provided with 21 jacks, each jack is respectively just to a rest pad 3, stud 9 bottom adaptation is highly regulated to be plugged in described jack, stud 9 is highly regulated to rotate, but can not move axially, highly regulate on stud 9 and be also provided with clamp nut 12, the middle part of stud 9 is highly regulated to be provided with pair of parallel operation planar, height-regulating slot 10 is positioned at rest pad fixed head 8 side and through-thickness through rest pad fixed head 8 side, the bolt of fixed bearing block 3 is arranged in height-regulating slot 10.Top die 1 and dip mold 2 material of deflection are made, and are nylon in the present embodiment, and the opposite face of top die 1 and dip mold 2 is provided with the die cavity with vehicle dormer window aluminium guide rail surface adaptation.
Use this vehicle dormer window aluminium rail bends adjustable shaping mould to carry out vehicle dormer window aluminium rail bends and add man-hour, first operate hydraulic circuit gauge tap, all hydraulic cylinder 7 is retracted, top die 1 is separated with dip mold 2, according to the degree of crook of vehicle dormer window aluminium guide rail and crooked position, the rest pad 3 of correspondence is highly regulated, during adjustment, first unclamp the bolt of fixed bearing block 3, but do not take off bolt, the operation planar highly regulated on stud 9 is blocked with instrument, rotate and highly regulate stud 9, under the screw drives highly regulating stud 9, simultaneously again under the guide effect of height-regulating slot 10, there is axial displacement in rest pad 3, namely height is changed, again be locked after Height Adjustment is good the bolt of rest pad 3 and clamp nut 12, the height and position of rest pad 3 just can be kept, the different parts of different rest pad 3 corresponding vehicle dormer window aluminium guide rails, the line of the stressed strong point of the height official post dip mold 2 between rest pad 3 needs the flexibility processed to mate with vehicle dormer window aluminium guide rail, after this processing of vehicle dormer window aluminium rail bends can just be carried out continuously.Vehicle dormer window aluminium guide rail workpiece 13 to be processed is put on dip mold 2, the boss of vehicle dormer window aluminium guide rail workpiece 13 embeds in the die cavity of dip mold 2, operate hydraulic circuit gauge tap again, hydraulic cylinder 7 piston rod stretches out, top die 1 and the 2-in-1 mould of dip mold, top die 1 is exerted pressure, and dip mold 2 supports, vehicle dormer window aluminium guide rail workpiece 13 inside under hydrostatic pressure deforms gradually, reaches the flexibility of technological requirement.If it is longer that rear standing time produced by vehicle dormer window aluminium guide rail workpiece 13, be oxidized, hardness and rebound degree all change, and now can readjust the maximum height difference between rest pad 3, make flexibility also corresponding adjustment after the processing of vehicle dormer window aluminium guide rail workpiece 13.
embodiment 2:
rest pad 3, highly adjustment stud 9 and height-regulating slot 10 are 25, and top die 1 and dip mold 2 are made with Merlon.All the other are with embodiment 1.
Claims (6)
1. vehicle dormer window aluminium rail bends adjustable shaping mould, it is characterized in that comprising mold frame, pressue device, top die (1), dip mold (2) and multiple rest pad (3), pressue device is connected to mold frame top, top die (1) is connected to the working end of pressue device, rest pad (3) is located at bottom mold frame, rest pad height adjustment mechanism is provided with between rest pad (3) and mold frame, rest pad (3) top is located at by dip mold (2), top die (1) and dip mold (2) are made with the material of deflection, the opposite face of top die (1) and dip mold (2) is provided with the die cavity with vehicle dormer window aluminium guide rail surface adaptation.
2. vehicle dormer window aluminium rail bends adjustable shaping mould according to claim 1, it is characterized in that described mold frame comprises cope match-plate pattern (4), lower bolster (5) and some bolster joint pins (6), cope match-plate pattern (4) is parallel with lower bolster (5), and bolster joint pin (6) two ends are connected on cope match-plate pattern (4) and lower bolster (5) respectively.
3. vehicle dormer window aluminium rail bends adjustable shaping mould according to claim 2, it is characterized in that described pressue device is hydraulic cylinder (7), hydraulic cylinder (7) cylinder body is hinged on cope match-plate pattern (4) bottom, and the piston rod of hydraulic cylinder (7) is hinged on cope match-plate pattern (4) top.
4. vehicle dormer window aluminium rail bends adjustable shaping mould according to claim 2, it is characterized in that lower bolster (5) end face is installed with the rest pad fixed head (8) of L shape, rest pad (3) is connected in the side of rest pad fixed head (8) by bolt.
5. vehicle dormer window aluminium rail bends adjustable shaping mould according to claim 4, it is characterized in that described rest pad height adjustment mechanism comprises and highly regulate stud (9) and height-regulating slot (10), stud (9) top is highly regulated to be threaded in rest pad (3) bottom, stud (9) bottom is highly regulated to be plugged on a support plate (11), stud (9) is highly regulated to be provided with clamp nut (12), support plate (11) is connected in lower bolster (5) end face, height-regulating slot (10) is positioned at rest pad fixed head (8) side and through-thickness through rest pad fixed head (8) side, the bolt of fixed bearing block (3) is arranged in height-regulating slot (10).
6. the vehicle dormer window aluminium rail bends adjustable shaping mould according to claim 1 or 2 or 3 or 4 or 5, is characterized in that top die (1) and dip mold (2) are made with nylon.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420369899.XU CN204035341U (en) | 2014-07-04 | 2014-07-04 | Vehicle dormer window aluminium rail bends adjustable shaping mould |
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CN201420369899.XU CN204035341U (en) | 2014-07-04 | 2014-07-04 | Vehicle dormer window aluminium rail bends adjustable shaping mould |
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CN201420369899.XU Expired - Fee Related CN204035341U (en) | 2014-07-04 | 2014-07-04 | Vehicle dormer window aluminium rail bends adjustable shaping mould |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104226806A (en) * | 2014-07-04 | 2014-12-24 | 宁波裕民机械工业有限公司 | Adjustable forming die for bending aluminum guide rails of automobile skylights |
-
2014
- 2014-07-04 CN CN201420369899.XU patent/CN204035341U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104226806A (en) * | 2014-07-04 | 2014-12-24 | 宁波裕民机械工业有限公司 | Adjustable forming die for bending aluminum guide rails of automobile skylights |
CN104226806B (en) * | 2014-07-04 | 2016-03-30 | 宁波裕民机械工业有限公司 | Vehicle dormer window aluminium rail bends adjustable shaping mould |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141224 Termination date: 20180704 |
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CF01 | Termination of patent right due to non-payment of annual fee |