CN204026196U - The explosion-proof bulkhead lamp capable of a kind of Multifunctional LED - Google Patents
The explosion-proof bulkhead lamp capable of a kind of Multifunctional LED Download PDFInfo
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- CN204026196U CN204026196U CN201420501261.7U CN201420501261U CN204026196U CN 204026196 U CN204026196 U CN 204026196U CN 201420501261 U CN201420501261 U CN 201420501261U CN 204026196 U CN204026196 U CN 204026196U
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Abstract
The explosion-proof bulkhead lamp capable of a kind of Multifunctional LED, its accumulator box comprises the charging inlet with adapting to common mine lamp charging unit, and USB portable charging interface; Lamp holder comprises the shell of lamp base not with charging connecting device, is provided with distance light Lamp cup, dipped beam Lamp cup and independently high-beam light source and low beam light source, and dipped headlights cup is arranged at bottom or the wall of cup position of distance light Lamp cup.Accumulator box is outside equipped with the button of multiple-protection, has supplied the short slab of bulkhead lamp capable security protection performance, and the multifunction for explosion-proof bulkhead lamp capable provides solid foundation for security.The charging inlet of lamp holder arranges and transfers to accumulator box by the utility model, make lamp holder functional diversities, the vibrational power flow hommization more of accumulator box, set up the real-time Transmission of video intercom, in real time location and information, property easy to use and security greatly improve, and allow bulkhead lamp capable become the black box of production safety management under mine.
Description
Technical field
The utility model relates to field of illumination lamp technology, particularly relates to a kind of safety industrial-mining lamp.
Background technology
The bulkhead lamp capable of tape cable is formed by connecting by accumulator box, cable and lamp holder, it is the requisite lighting device of producers under mine, the use history of last 100 years is had till now from its utility model, which employs LED light source nearly ten years and lithium ion battery makes its whole lamp weight alleviate within 1 kilogram by about 3 kilograms, the welcome that the work that alleviates greatly is born a heavy burden and is subject to user.But the universal development of bulkhead lamp capable has the history of a century, be difficult to get rid of the restriction that mine has charging equipment, also by the impact of user's Long-Time Service custom, because the light and handy volume of lamp holder is also less, charging inlet is arranged on lamp holder, negative pole charging borehole jack on lamp holder need be rotated 180 ° on the negative pole charging pile of charging equipment during charging, the positive pole charging pile on lamp holder is made to be connected with the positive pole reed of charging equipment and to charge, corresponding charhing unit has become general configuration, the structure of this maturation is owing to being subject to the restriction in market and cost, never there is change in this structure.But this structure of being undertaken charging by lamp holder, due to general charhing unit will be coordinated, charging structure is taken up space comparatively large, yoke mine lamp, to the space that multifunction develops and condition, makes it can not meet the demand of user and the needs of security production supervision and management under mine comprehensively.
Same reason, the volume of lamp holder and structure are also restricted, although the development of technology now, the small volume that the associated components of other industry can make, but for having the bulkhead lamp capable of strict safety standard, waterproof and dustproof, the requirement of explosion proof of parts strictly limit reducing further of holder structure, and too huge lamp holder is unsuitable for being worn on safety cap or other positions.
The existing light fixture simultaneously with distance light and lower beam illumination, as car light, all have employed the mode that high beam and dipped headlights are arranged side by side, if possess distance light and lower beam illumination certainly will cause the volume and weight of head lamp excessive simultaneously.Even if arrange independently glim lamp (being often called secondary light source or secondary lamp) in addition, the scattering floodlight of glim lamp also cannot as the suitable sources of low-beam operational and down-hole closely operation, moreover glim lamp also exists explosion-proof security issues.Use high beam can damage eyesight closely illumination.Therefore, current bulkhead lamp capable lamp holder only has the standard configuration of a high beam, is not suitable for lower beam illumination.
Therefore, comprise aforementioned proposed problem, in the prior art, lamp holder lack meet safety standard dipped headlights source, be difficult to overcome the usage of trade, and the information communication problem of underground work personnel, be in industry numerous practitioners face the problem be badly in need of solving and but can not get for a long time solving, the reason being difficult to solve mainly is 1, lamp holder needs compact could be easy to use, because the restriction of safety standard, burner space structure and the restriction of intrinsic use habit are difficult to realize; If 2 there is no 26S Proteasome Structure and Function support more easily, there is no to solve outstanding urgent problem and be difficult to change existing use habit; 3, advanced solution information interchange and the function of equipment support need long-term working experience and inter-trade combine with technique.
Summary of the invention
Problem to be solved in the utility model is, break traditions the restriction of bulkhead lamp capable to technical development, make it can take into account traditional charging modes, accomplish that practical being easy to is accepted by market in actual applications, the existing charging equipment in mine can be utilized, also keep the use habit that user is long-term, it can be made again all-round developing to multifunction, expand the greater room of its market application.
The explosion-proof bulkhead lamp capable of described Multifunctional LED, it is characterized in that: comprise the accumulator box meeting IP67 standard and lamp holder that are connected by stube cable, described accumulator box comprises battery pack and with adapting to the charging inlet of common mine lamp charging unit and adapt to the charging inlet of USB portable charging unit.
Described lamp holder comprises the shell of lamp base without charging inlet, at described shell of lamp base internal fixtion, distance light Lamp cup, dipped beam Lamp cup and independently high-beam light source and low beam light source are installed, described dipped beam Lamp cup integration or be independently arranged at bottom or the wall of cup position of distance light Lamp cup.
The button controlling for function or arrange is respectively equipped with outside described accumulator box and/or lamp holder, button installing hole is provided with in button installation site, the madial wall of described button installing hole is provided with outstanding button hook platform, the medial side wall profiles of described button hook platform is prolate shape, connecting portion between the termination, bottom of described button and button head is recessed into, the termination, bottom of button is provided with cross sectional shape and described button and links up with the similar button barb of the medial side wall profiles of platform, make described button barb through button hook platform and stopped by button hook platform after rotating a non-straight angle angle and can not shift out, the sealing ring for water proof and dust proof is embedded with between described button hook platform and button outer face, in the bottom of button installing hole, corresponding key position is installed with water proof switch, U-shaped fixing card is also provided with in button installing hole, described button barb and/or water proof switch are embedded in U-shaped fixing card, and the both sides of U-shaped fixing card are embedded between the two lateral walls of button installing hole, the end face of the non-opening of U-shaped fixing card is as the afterbody of direction of insertion and install between hole wall at button and be filled solidification, form hermetic construction of switch.
Further, in described lamp holder, be provided with laser head and/or camera, described laser head and/or camera be fixed in lamp holder do corresponding signal process pcb board on.
Optimally, described accumulator box is provided with circuit storehouse shell, battery compartment shell and waist folder, the wherein projecting charging oral area of circuit storehouse shell afterbody, the end face of described charging oral area is located in the described negative pole charging hole adapting to the charging inlet of common mine lamp charging unit, the porch in negative pole charging hole is provided with the metal retainer therefor embedding circuit storehouse shell, and the positive pole charging pile adapting to the charging inlet of common mine lamp charging unit is located at the bottom of circuit storehouse shell; Described waist is located in the side of accumulator box, and waist folder is connected with accumulator box, for accumulator box is clipped on waistband easily by being with the pivot pin of spring leaf.
Described charging inlet is provided with USB charging electrode, described USB charging electrode is connected with charging AC power or USB interface power supply respectively by special mine lamp charhing unit or USB portable charging unit and charges, to meet the convenience of AC charging or to be charged by the charged equipment carried with;
Respectively be provided with one in the two sides of the charging inlet of accumulator box and fill draw-in groove outward, described USB portable charging unit is provided with by the described outer clamping slot filling draw-in groove and fix with accumulator box, be provided with the resilient contact be electrically connected with described USB charging electrode in described clamping slot, described resilient contact is connected to MICRO USB socket outside USB portable charging unit or MINI USB socket;
The junction surface of described special mine lamp charhing unit be provided with the connecting terminal of corresponding USB charging electrode and two outstanding fill draw-in groove folder outward, the described outer draw-in groove that fills to be clipped in when charging uses and also to be filled draw-in groove by described and directly inserted by accumulator box fixing outward, is electrically connected by connecting terminal with described USB charging electrode simultaneously.
In the shell of circuit storehouse, be correspondingly provided with the USB electrode storehouse for installing USB charging electrode.In negative pole charging hole, be provided with negative pole port lid, negative pole port lid and negative pole charge hole place circuit storehouse shell between be provided with groove for installing sealing ring, bottom negative pole charges hole, be reserved with negative plate installation site.Be provided with in the shell of circuit storehouse can be sealed or not by seal microphone storehouse, loudspeaker storehouse, gas/CO sensor storehouse.
The outside of described lamp holder is provided with cable outlet, long 10mm ~ the 50mm of cable outlet, the rear portion of cable outlet madial wall is provided with boss, outside is threaded with sealing swivel nut, seal with sealing ring between sealing swivel nut and boss, described cable outlet and sealing swivel nut are arranged at the trailing flank of lamp holder, and when lamp holder bottom surface is horizontally disposed with, the axis of sealing swivel nut and direction are straight up to side or/and rear is acute angle arranges;
What be provided with protrusion at the top of described accumulator box draws cable aperture, described cable aperture and the center of drawing is tightly connected by sealing ring through the sealing swivel nut of stube cable, when accumulator box bottom surface is horizontally disposed with, the axis of sealing swivel nut and direction are straight up 40 ~ 60 degree being obliquely installed.
What the head end of stube cable penetrated circuit storehouse shell or lamp holder draws in cable aperture, sealing swivel nut with draw cable aperture inner thread and be connected.
Optimally, the trailing flank of described lamp holder is provided with lamp holder inserted sheet, and described lamp holder inserted sheet is connected with shell of lamp base by rotating shaft screw group; A lateral surface of described accumulator box is provided with lamp holder and cable fixed mount, and lamp holder and cable fixed mount are provided with the jack being fixed lamp holder by lamp holder inserted sheet, and for being wound around the slotted eye of described stube cable.
A kind of embodiment, the far light and near light driver module being provided with microprocessor in described bulkhead lamp capable and being connected with the interface of described microprocessor, image processing module, communication module, locating module, earpiece/speaker, microphone, gas/CO monitoring modular, memory module, power management module, operating key group and display module, wherein far light and near light driver module and image processing module are installed in lamp holder by pcb board, for flashing light alarm or light source control, and in real time optical camera signal is converted to data signal and is stored by microprocessor-based control, in real time/timing is uploaded, described communication module comprises audio/video communication module, short message transceiving module and wireless transceiver, for by audio-video signal, framing signal, gas/CO monitor signal realizes video intercom/videophone while carrying out real-time storage, track and localization and real-time Transmission, make bulkhead lamp capable simultaneously as the black box of production safety management.
LCDs is installed on the lateral surface of battery jar, for duty display or video calling.
For a mounting process for the explosion-proof bulkhead lamp capable of aforementioned Multifunctional LED, it is characterized in that: comprise the assembling of accumulator box and the assembling of lamp holder, wherein the assembly technology of accumulator box comprises:
The first, the installation of electrode: prepackage welds the USB charging electrode of wire in the USB electrode storehouse set by charging inlet position; Load in the pilot hole of circuit storehouse shell after the positive pole charging pile welding wire is inserted in sealing ring, then split washer is snapped in the holddown groove of positive pole charging pile from accumulator box is inner through extruding;
The second, the installation of button: sealing ring is enclosed within button neck, button is loaded in button installing hole, again by button extruding also half-twist, the button barb button on it is made to tangle button hook platform, the water proof switch welding wire is loaded in the switch storehouse for water proof switch setting from inside alignment button, again U-shaped fixing card opening is inwardly inserted in switch storehouse, water proof switch and button barb are blocked by U-shaped fixing card, in switch storehouse, pour into fluid sealant prepare for follow-up;
Three, metal retainer therefor embeds when circuit storehouse shell integrated injection molding, negative pole is charged negative pole Cang Gai bottom hole and negative pole charge hole place circuit storehouse shell between groove in load sealing ring, again the negative plate welding wire is assemblied in the installation site between negative pole charging hole and negative pole port lid, with screw negative pole Cang Gai is fixed and seal;
Four, sealing ring loaded onto by the loudspeaker storehouse inner side end cover of bottom, hole of being charged by negative pole, with screw the pcb board of be welded loudspeaker and gas/CO sensor is fixed on the installation site in the shell of circuit storehouse; The pcb board of be welded microphone and wire is inlaid in the microphone storehouse in the shell of circuit storehouse;
Five, fluid sealant is poured in install electrode or pcb board USB electrode storehouse, allow its semi-solid preparation in switch storehouse and microphone storehouse, sealing ring is embedded in the limit groove of circuit storehouse shell;
Six, the rubber sheath of stube cable overlap outward seal swivel nut after again sealing swivel nut outside cover on sealing ring, what the head end of stube cable is penetrated circuit storehouse shell draws in cable aperture, again sealing swivel nut to be screwed on the screw thread drawing cable aperture inwall and to screw, now seal swivel nut compressing sealing ring and cause itself and the distortion of cable rubber sheath and cause cable and circuit storehouse shell compact siro spinning technology and seal;
Seven, in the shell of circuit storehouse, assemble pcb board and LCDs according to the needs of the product of different model and connect corresponding wire;
Eight, battery pack is loaded battery compartment shell, the lead-in wire that battery electrode is relevant in the shell of circuit storehouse is connected, then circuit storehouse shell and battery compartment shell is interlocked and use screw lock;
Nine, with pivot pin, circuit storehouse shell, battery compartment shell and waist folder is worn riveting together, embed spring leaf, make waist accompany the elastic force of appropriateness.
The assembly technology of described lamp holder comprises:
The first, the low beam light source (37) of lamp holder and high-beam light source (38) are directly welded on pcb board (14), the pcb board of the electronic devices and components that have been welded, low beam light source and high-beam light source and distance light Lamp cup screw are assembled and is fixed as Lamp cup assembly, lamp holder front shroud is and clear glass integrated through injection molding part, Lamp cup assembly screw and lamp holder front shroud are assembled into one, then sealing ring are embedded in the limit groove of lamp holder front shroud;
The second, join laser head and/or camera according to the product needed of different model distance light Lamp cup is in-built, gone between pcb board described in the access first step;
Three, lamp holder button is installed; In the mode of the mounting process second step of accumulator box, button, sealing ring, water proof switch, U-shaped fixing card are installed on shell of lamp base, and pour into fluid sealant in switch storehouse;
Four, form rotating shaft screw group by screw, self-lubricating packing ring, plain washer and on-slip nut, lamp holder inserted sheet being fitted on shell of lamp base by the assembling of rotating shaft screw, making between inserted sheet and housing, to be with resistance to rotate, for adjusting the irradiating angle of lamp holder;
Cable is linked in shell of lamp base by the access way five, according to mounting process the 6th step of accumulator box, connect relevant wire, on screw, be inserted in sealing ring after screw being penetrated into the corresponding screw of housing, shell of lamp base and lamp holder front shroud interlocked and by screw lock.
Through the installation of above-mentioned steps, can realize multi-functional bulkhead lamp capable being met IP67 standard and carry out waterproof and dustproof, explosion-proof sealing installation, compact conformation, realizes higher security and functional reliability simultaneously.
The utility model breaks the layout general layout of traditional safety industrial-mining lamp, charging inlet part is transferred to accumulator box from lamp holder, this change is perhaps not difficult for common electrical devices, but for the exigent bulkhead lamp capable of security performance, the structure of lamp holder is single, maintain traditional version always, Stability Analysis of Structures, the market-ripe of tradition mine lamp charging unit, therefore cost is also cheaper, especially use habit is difficult to break, and adopts new version to be difficult to make a breakthrough in market hastily.Traditional mine lamp charging unit should be continued to use, ensure the security performance of structure again, and the change making structure needs there are the many obstacles changed to overcome this compared with Great span in performance, this is also the major reason that the charging structure of why safety industrial-mining lamp is difficult to obtain breaking through always.
Because the waterproof and dustproof of parts, explosion-proof high standard require seriously to limit reducing further of holder structure, and too huge lamp holder is unsuitable for being worn on safety cap or other positions, therefore until at present, live part has still continued to use the version that lamp holder coordinates traditional mine lamp charging unit, and the holder structure of single light source (comprising band secondary light source) is single, is also difficult to be changed.Also therefore, traditional bulkhead lamp capable structure always serious yoke the performance boost of bulkhead lamp capable.The technical program is not when increasing lamp holder volume, low beam light source and high-beam light source are combined as a whole, and laser head is provided with in lamp holder, lamp holder becomes the effect having far lighting, low-beam operational illumination (glim lamp or secondary light source (or secondary lamp) are difficult to reach operating illumination requirement) concurrently and play real-time photography record or radium-shine instruction, while safe spare light source is provided, promoted significantly from functionally making the performance of lamp holder.
The live part transferring to accumulator box has possessed the function of USB charging inlet simultaneously, and supporting special mine lamp charger uses more convenient, makes charging operations more convenient, traditional charging operations is changed; USB portable charging unit makes charging operations breach the restriction of fixed location charging, uses the carry-on equipment of mobile phone, portable power supply or charged all at any time to bulkhead lamp capable charging, can provide further guarantee to the security of underground work.
Switching and the feature operation of dipped beam, distance light or too busy to get away button is set, the utility model provides strong key guard structure, provide full protection from the many-side of disconnecting prevention structure, waterproof and dustproof structure, Waterproof push-button, supply the short slab of Multifunctional mine lamp security.
Negative pole charging hole utilizes plastic casing one-body molded usually, but in use due to the special charging structure of bulkhead lamp capable, rotate after needing during charging that common mine lamp charging unit negative pole charging pile alignment is inserted negative pole charging hole with suitable angle, negative pole charging hole is subject to the shock repeatedly of corresponding common mine lamp charging unit negative pole charging pile in charging operations frequently, negative pole charging hole very easily sustains damage, namely profile serious wear can be caused within the not long time, greatly affect the service life of bulkhead lamp capable, in this programme, the metal retainer therefor comprising negative pole charging hole entrance is embedded when the shell injection mo(u)lding of circuit storehouse, not only beautify outward appearance, especially the service life of charging inlet is greatly extended, thus extend the service life of overall bulkhead lamp capable.
Lamp holder line outlet rotary setting backward, improve the defect that traditional line outlet is located at top and easily clashing and breaking, extend service life and the ease of use of lamp holder, enhance the practicality that lamp holder uses, when being especially 40 ~ 60 degree at angle of inclination, not easily because the collision of outlet cable causes cable bad, lamp holder poised state can not be affected because of cable active force again, offer convenience to use.
Lamp holder inserted sheet, lamp holder and cable fixed mount, waist folder arrange all from long-term practical application accumulate obtain hommization more, practical improvement, make the use of bulkhead lamp capable convenient, smoothly, be conducive to applying of product.
The utility model make use of the small portable of current battery group and the integrated technical development of circuit height, camera/laser head, microphone, positioner, display screen and communication device are set up, by the performance General Promotion of safety industrial-mining lamp, make bulkhead lamp capable at subsurface environment, meet in the urgent need to real-time intercommunication mutually, video intercom, in real time location, mobile charging, gas/CO monitor and also record in time, upload, bulkhead lamp capable carry-on for down-hole is doubled as the black box into production safety management under mine, significantly improves the practicality of bulkhead lamp capable and functional.
In order to meet the adverse circumstances that down-hole may exist, improving the security performance of bulkhead lamp capable, needing on the one hand to ensure waterproof and dustproof, explosion-proof requirement from structure, significantly strengthening the reliability of the safe weak link that may exist, the improvement of such as press-key structure.Start with from ease for use, ease of use and security, strengthen the charging performance as basic guarantee, make the charging of fixed location more convenient, portable portable power supply or mobile phone can be used at any time to charge when fixing charging place cannot be reached.Integrally-built reliability and security is also ensure that from mounting process.
Technical solutions of the utility model, through actual test with repeatedly improve, prove its outstanding security performance, applicability energy and reliability, functionally obtain one all on the basis of existing technology and promote significantly.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment one;
Fig. 2 a is the overall structure schematic perspective view of the accumulator box side of embodiment one;
Fig. 2 b is the lamp holder of embodiment one and the overall structure schematic perspective view of cable fixing port side;
Fig. 3 a is the structural representation front view of lamp holder;
Fig. 3 b is Fig. 3 a rearview;
Fig. 3 c is the rear perspective figure of lamp holder;
Fig. 3 d is the front perspective view of lamp holder;
Fig. 4 a is the cross-sectional view of button;
Fig. 4 b is the decomposition texture schematic diagram of button;
Fig. 5 is the schematic perspective view of the utility model embodiment two;
Fig. 6 a is that traditional charging rack unit is to the utility model charged state schematic perspective view;
Fig. 6 b is that traditional charging rack unit is to the utility model charged state exploded view;
Fig. 7 a be available Universal mobile phone charger by USB portable charging unit to the schematic perspective view of accumulator box charged state;
Fig. 7 b be available Universal mobile phone charger by USB portable charging unit to the decomposing schematic representation of accumulator box charged state;
Fig. 8 is that supporting mine lamp charging device unit is to the decomposing schematic representation of accumulator box charged state;
Fig. 9 is this bulkhead lamp capable control circuit block diagram.
Indicated by number in the figure be: 1-accumulator box, 2-lamp holder, 3-circuit storehouse shell, 4-battery compartment shell, 5-positive pole charging pile, 6-negative pole charging hole, 7-USB charging electrode, 8-negative plate, 9-negative pole Cang Gai, 10-sealing ring, 11-screw, 12-loudspeaker storehouse, 13-charging oral area, 14-PCB plate, 15-fill draw-in groove folder outward, 16-USB electrode storehouse, 17-split washer, 18-connecting terminal, 19-microphone storehouse, 20-clamping slot, 21-fluid sealant, 22-stube cable, 23-seals swivel nut, 24-button hook platform, 25-draw cable aperture, 26-metal retainer therefor, 27-LCDs, 28-battery pack, 30-lamp holder and cable fixed mount, 31-shell of lamp base, 32-lamp holder front shroud, 33-clear glass, 34-distance light Lamp cup, 35-dipped beam Lamp cup, 37-low beam light source, 38-high-beam light source, 39-laser head, 45-lamp holder inserted sheet, 46-rotating shaft screw group, draw-in groove is filled outside 47-, 48-waist presss from both sides, 49-pivot pin, 50-spring leaf, 51-button, 54-∠ A, 55-battery indicator, 56-button installing hole, 57-button barb, 59-water proof switch, the fixing card of 60-U type, 61-switch storehouse, the common mine lamp charging unit of 62-, 63-USB portable charging unit, 64-MICRO USB socket, 65-special mine lamp charhing unit, 66-display module, 67-microprocessor, 68-locating module, 69-communication module, 70-gas/CO monitoring modular, 71-memory module, 72-power management module, 73-operating key group, 74-earpiece/speaker, 75-microphone, 76-far light and near light driver module, 77-image processing module.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further illustrated: the explosion-proof bulkhead lamp capable of described Multifunctional LED, as shown in Figure 1, comprise the accumulator box meeting IP67 standard and lamp holder that are connected by stube cable, described accumulator box 1 comprises battery pack 28 and with the charging inlet adapting to common mine lamp charging unit 62; All the time, the charging inlet adapting to common mine lamp charging unit 62 is configured on lamp holder all the time, along with the volume and weight of battery pack declines to a great extent, and energy density is multiplied, the miniaturization of accumulator box makes directly accumulator box carry to be become possibility in traditional common mine lamp charging unit.
As Fig. 1, described lamp holder 2 comprises the shell of lamp base 31 not with charging connecting device, at described shell of lamp base internal fixtion, distance light Lamp cup 34, dipped beam Lamp cup 35 and independently high-beam light source 38 and low beam light source 37 are installed, described dipped beam Lamp cup 35 and distance light Lamp cup 34 integrated setting, dipped beam Lamp cup 35 small volume, be arranged at bottom or the wall of cup position of distance light Lamp cup 34, dipped beam Lamp cup 35 and distance light Lamp cup 34 are respectively equipped with low beam light source 37 and high-beam light source 38.Distance light Lamp cup and dipped beam Lamp cup are combined as a whole by the utility model breakthroughly, lamp holder is made to have possessed two cover light sources with original volume, solve a unsolved lamp holder standby power source difficult problem always in history, and provide low beam light source to lamp holder, low beam light source is very conventional in down-hole, and this programme makes two light source all work in IP67 standard, fully can ensure the security of two light source, therefore this structure brings larger facility to underground work personnel, brings significant lifting to the overall performance of bulkhead lamp capable and ease for use.
Further, be provided with laser head 39 and/or camera in described lamp holder 2, described laser head 39 and/or camera are fixed in lamp holder to be done on the pcb board 14 of corresponding signal process.The signal processing circuit of laser head 39 and/or camera needs to complete in as far as possible short circuit, to reduce the interference to weak electric signal as far as possible, improve interference free performance, but traditional holder structure occupies the space of holder structure due to the charging structure being difficult to reduce, the performance of lamp holder cannot be got a promotion, after live part is transferred to accumulator box by the technical program, vacate the space of the structure for performance boost parts, make lamp holder still can insert pcb board under little volume, the functional of lamp holder is significantly promoted under the prerequisite enhancing ease for use.
As Fig. 2 a, 2b, 6a, 6b, described accumulator box 1 is provided with circuit storehouse shell 3, battery compartment shell 4 and waist folder 48, the wherein projecting charging oral area 13 of circuit storehouse shell 3 afterbody, the end face of described charging oral area 13 is located in the negative pole charging hole 6 adapting to the charging inlet of common mine lamp charging unit 62, and the positive pole charging pile 5 adapting to the charging inlet of common mine lamp charging unit 62 is located at the bottom of circuit storehouse shell; The side of accumulator box is located at by described waist folder 48, is provided with pivot pin 49 and spring leaf 50, and waist folder is connected with accumulator box, for accumulator box is clipped on waistband easily by being with the pivot pin 49 of spring leaf 50.
As Fig. 8,7a, 7b, the end face of described charging oral area 13 is also provided with USB charging electrode 7, described USB charging electrode 7 is connected with charging AC power or USB interface power supply respectively by special mine lamp charhing unit 65 or USB portable charging unit 63 and charges, to meet the convenience of AC charging or to be charged by the power-supply device carried with.
Concrete structure is, the two sides of described charging oral area 13 are respectively provided with one and fill draw-in groove 47 outward, the relevant position at the junction surface of special mine lamp charhing unit 65 be provided with the connecting terminal 18 of corresponding USB charging electrode 7 and two outstanding fill draw-in groove folder 15 outward, the described outer draw-in groove folder 15 that fills by described when charging and using filled draw-in groove 47 accumulator box 1 is directly inserted and fixed outward, is electrically connected by connecting terminal 18 with described USB charging electrode 7 simultaneously.
Described USB portable charging unit 63 is provided with by the described outer clamping slot 20 filling draw-in groove 47 and fix with accumulator box 1, the resilient contact be electrically connected with described USB charging electrode 7 is provided with in described clamping slot 20, and the MICRO USB socket 64 be communicated to outside USB portable charging unit or MINI USB socket.The special mine lamp charhing unit 65 that the technical program provides or USB portable charging unit 63 are compatible with the charging of charging oral area 13 pairs of accumulator boxes, while not affecting the use habit being applicable to common mine lamp charging unit, start the charging modes more easily of safety industrial-mining lamp, the charging modes of fixed position, its use procedure only needs outer the fill draw-in groove folder 15 of the charging oral area of accumulator box 1 along special mine lamp charhing unit 65 to put into, getting final product automatic in-position and making charging oral area be filled draw-in groove outward presss from both sides locked, start charging voluntarily, negative pole charging hole 6 is aimed at without the need to common mine lamp charging unit, insert, rotate, snap in the tight process of positive pole charging pile 5, this process is often because the carelessness of charging action causes and cannot complete charging process.Simultaneously, USB portable charging unit is provided and uses carry-on charged equipment (such as mobile phone) to be charged to accumulator box by charging wire when arriving fixing charge position in time, for occurring that the human life under security incident and accident potential's state provides safely valuable help timely.
As Fig. 4 a, 4b, multiple button 51 controlling for function or arrange is provided with outside described accumulator box 1, button installing hole 56 is provided with in the button installation site of accumulator box, the madial wall of described button installing hole is provided with outstanding button hook platform 24, the medial side wall profiles of described button hook platform is prolate shape, connecting portion between the termination, bottom of described button and button head is recessed into, the termination, bottom of button is provided with cross sectional shape and described button and links up with the similar button barb 57 of the medial side wall profiles of platform, make described button barb through button hook platform and stopped by button hook platform after rotating a non-straight angle angle and can not shift out, the sealing ring 10 for water proof and dust proof is embedded with between described button hook platform and button outer face, in the bottom of button installing hole, corresponding key position is installed with water proof switch 59, U-shaped fixing card 60 is also provided with in button installing hole, described water proof switch and/or button barb are embedded in U-shaped fixing card, and the both sides of U-shaped fixing card are embedded between the two lateral walls of button installing hole, the end face of the non-opening of U-shaped fixing card be filled in button installing hole, form hermetic construction of switch.U-shaped fixing card limits the rotation of button 51, stop the possibility that button 51 is deviate from, from press-key structure, sealing ring arrange structure can ensure that keypress function reliability, security, use water proof switch to improve the security performance of button further, thus also significantly improve the water resistance of Whole Equipment.
As Fig. 3 a, 3b, 3c, 3d, the outside of described lamp holder 2 is provided with the cable outlet sealed by sealing swivel nut 23, and described sealing swivel nut is arranged at the trailing flank of lamp holder, and the sealing axis of swivel nut is an acute angle with the vertical plane of symmetry through lamp holder center.Lamp holder line outlet backward with side rotary setting, improve the defect that traditional line outlet is located at top and easily clashing and breaking, extend service life and the ease of use of lamp holder, enhance the practicality that lamp holder uses.
As shown in Fig. 1,3c, the trailing flank of described lamp holder is provided with lamp holder inserted sheet 45, and described lamp holder inserted sheet is connected with shell of lamp base by rotating shaft screw group 46.The setting of elastic lamp holder inserted sheet make the fixing of lamp holder or wearing mode diversified, the operating personnel operated on the spot is seemed very convenient.
As Fig. 5, a lateral surface of described accumulator box 1 is provided with lamp holder and cable fixed mount 30, and lamp holder and cable fixed mount are provided with the jack being fixed lamp holder by lamp holder inserted sheet, and for being wound around the slotted eye of described stube cable.Above structure obtains hommization more, practical improvement from long-term practical application accumulation, makes the use of bulkhead lamp capable convenient, smoothly.
As Fig. 9, the far light and near light driver module 76 being provided with microprocessor 67 in described bulkhead lamp capable and being connected with the interface of described microprocessor, image processing module 77, communication module 69, locating module 68, earpiece/speaker 74, microphone 75, gas/CO monitoring modular 70, memory module 71, power management module 72, operating key group 73 and display module 66, wherein far light and near light driver module 76 and image processing module 77 are installed in lamp holder by pcb board 14, for flashing light alarm or light source control, and in real time optical camera signal is converted to data signal and is stored by microprocessor-based control, in real time/timing is uploaded, and described communication module 69 comprises audio/video communication module, short message transceiving module and wireless transceiver, for by audio-video signal, framing signal, gas/CO monitor signal realizes video intercom/videophone while carrying out real-time storage, track and localization, real-time Transmission, by the performance General Promotion of safety industrial-mining lamp, makes bulkhead lamp capable at subsurface environment, meet in the urgent need to intercom mutually in real time, video intercom, real-time location, mobile charging, gas/CO monitoring also timely record, upload, bulkhead lamp capable carry-on for down-hole is doubled as the black box into production safety management under mine, significantly improve the practicality of bulkhead lamp capable and functional.Locating module adopts RFID fixation and recognition technology, one in a big way in multiple spot identification location, be better than GPS in down-hole or big-dipper satellite is located.Locating information timing is uploaded and is convenient to server and individuality that each carries bulkhead lamp capable is kept in touch and monitors.
Assembling process for a kind of accumulator box of Application Example is as follows:
The first, in USB electrode storehouse 16, three USB charging electrodes 7 are pre-installed and to weld wire for subsequent use; Reinstall after positive pole charging pile 5 is inserted in sealing ring 10 in the pilot hole of circuit storehouse shell 3, then split washer 17 is snapped in the holddown groove of positive pole charging pile 5 through extruding, and on positive pole charging pile 5, weld wire for subsequent use.
The second, four buttons are progressively assembled according to Fig. 4: neck sealing ring 10 being enclosed within button 51, again button is loaded in the button installing hole 56 of circuit storehouse shell 3, button 51 being extruded also half-twist makes the button of the button barb 57 on it hang in switch storehouse 61, switch storehouse 61 refers to the space of placing water proof switch in button installing hole, the water proof switch 59 welding wire is loaded in switch storehouse 61, being inserted by U-shaped fixing card 60 clamp-ons in switch storehouse 61 again, make it by nested for the button Barb portion of water proof switch and/or button, prevent switch from moving and prevent button from rotating and coming off.
Three, metal retainer therefor 26 embeds when circuit storehouse shell 6 integrated injection molding, sealing ring 10 is loaded by the groove of negative pole port lid 9, again negative plate 8 is assemblied between negative pole charging hole 6 and negative pole port lid 9, with 3 screws 11 negative pole port lid 9 fixed and seal, the bonding wire termination of negative plate 8 welding wire for subsequent use.
Four, loudspeaker storehouse 12 inner side edge cover is loaded onto sealing ring 10, then be fixed in circuit storehouse shell 3 with the pcb board 14 of 4 screws 11 by be welded loudspeaker and sensor (gas or carbon monoxide).
Five, the pcb board 14 of be welded microphone and wire is inlaid in the microphone storehouse 19 in circuit storehouse shell 3.
Six, fluid sealant 21 to be poured in USB electrode storehouse 16, switch storehouse 61 (4), microphone storehouse 19 and to allow its semi-solid preparation, then sealing ring 10 is embedded in the limit groove in circuit storehouse 3.
Seven, after putting sealing swivel nut 23 outside the rubber sheath of cable 22, sealing ring 10 is put again, what multicore cable head end is penetrated circuit storehouse shell 3 draws in cable aperture, again sealing swivel nut 23 to be screwed on the screw thread drawing cable aperture inwall and to screw, now seal swivel nut compressing sealing ring and cause itself and the distortion of cable rubber sheath and cause cable and circuit storehouse shell compact siro spinning technology and seal.
Eight, in circuit storehouse shell 3, pcb board 14 and the LCDs 27 also good each wire of connection is assembled according to product needed.
Nine, battery pack 28 to be loaded in battery compartment shell 4 and the pcb board that battery lead is relevant in the shell of circuit storehouse is connected, then circuit storehouse shell 3 and battery compartment shell are interlocked and use 4 screw lock.
Ten, worn together with riveting with battery compartment shell 4 and waist folder 48 by circuit storehouse shell 3 with pivot pin 49, then embed spring leaf 50, make waist accompany the elastic force of appropriateness, so far accumulator box is implemented complete.
Two, the assembling of lamp holder
The first, the pcb board 14 of be welded electronic devices and components and low beam light source 37 and high-beam light source 38 is dressed up widgets with distance light Lamp cup 34 3 set screws, lamp holder front shroud 32 has been injected into one with clear glass 33, again widgets 3 screws and lamp holder front shroud 32 are assembled into one, more afterwards sealing ring 10 are embedded in the limit groove of lamp holder front shroud 32.
Three, camera 39 or laser head whether is assembled according in product needed Lamp cup 34, if assembling is by its circuit access pcb board.
Three, according to the mounting means of button on circuit storehouse shell and step, button 51, sealing ring 10, water proof switch 59, U-shaped fixing card 60 etc. are installed on shell of lamp base 31, and switch storehouse 61 in perfusion fluid sealant.
Four, lamp holder inserted sheet 45 is assemblied on shell of lamp base 31 by rotating shaft screw group 46, rotating shaft screw group is made up of screw, self-lubricating packing ring, plain washer and on-slip nut, after it tightens, can rotate under the condition with certain resistance between inserted sheet and housing, the irradiating angle of its adjustable lamp holder.
Five, cable is linked in shell of lamp base 31 according to circuit storehouse shell cable access way, connect relevant wire, again three screws are penetrated into the corresponding Kong Houzai of housing on screw, be inserted in sealing ring 10, shell of lamp base 31 and lamp holder front shroud 32 to be interlocked and by screw lock, so far tape cable Multifunctional LED bulkhead lamp capable assembling is complete.
By the description of upper mask body installation step, the key structural feature of this patent scheme is:
The circuit storehouse shell of accumulator box is provided with positive pole charging pile and negative pole charging hole, makes accumulator box can charge (see Fig. 6) on traditional charging rack; Circuit storehouse shell is also provided with USB charging electrode and fills draw-in groove outward simultaneously, and through importing and the location of draw-in groove, the USB data line that special joint is housed can use the charger of mobile phone to accumulator box charging (see Fig. 7); Also by USB charging electrode and importing and the location of filling draw-in groove outward, accumulator box can easily special for its supporting charging rack unit charges (see Fig. 8); The waist folder with appropriate elastic force accumulator box is equipped with, to facilitate accumulator box taking off and hanging up on loins belt; The battery compartment shell of accumulator box is provided with lamp holder and cable fixing port, cable and lamp holder can be made to be wound around and to insert to be hung on accumulator box, Fig. 5 is the schematic perspective view of the utility model embodiment two, the accumulator box of the normal tape cable LED bay light with above-mentioned patent characteristic that what it represented is; The circuit storehouse shell of accumulator box is provided with several key switch, and it is the all-sealed construction of switch formed by button, sealing ring, water proof switch, U-shaped fixing card, switch storehouse and fluid sealant; The circuit storehouse shell of accumulator box is provided with loudspeaker storehouse, microphone storehouse and LCDs installation position, for multi-functional cap lamp provides hardware installation condition, Fig. 2 is the schematic perspective view of one of the utility model embodiment accumulator box, the accumulator box of the multifunctional belt cable LED bay light with above-mentioned patent characteristic that what it represented is.
Be provided with dipped beam Lamp cup in lamp holder Lamp cup, make Mining lamps and lanterns for the illumination functions of dipped beam and distance light; Camera 39 can be assembled, for multi-functional cap lamp provides hardware installation condition in Lamp cup; Can rotate under the condition with certain resistance between shell of lamp base and inserted sheet, the irradiating angle of its adjustable lamp holder; Again to proceeds posterolateral to going out cable after rotating from clockwise direction directly over lamp holder, the clashing and breaking that cable occurs on safe crown can be reduced.In order to meet the adverse circumstances that down-hole may exist, improving the security performance of bulkhead lamp capable, needing on the one hand to ensure waterproof and dustproof, explosion-proof requirement from structure, significantly strengthening the reliability of the safe weak link that may exist, the improvement of such as press-key structure.Start with from ease for use, ease of use and security, strengthen the charging performance as basic guarantee, make the charging of fixed location more convenient, portable portable power supply or mobile phone can be used at any time to charge when fixing charging place cannot be reached.Integrally-built reliability and security is also ensure that from assembly technology.
Claims (7)
1. the explosion-proof bulkhead lamp capable of Multifunctional LED, it is characterized in that: comprise the accumulator box (1) meeting IP67 standard and lamp holder (2) that are connected by stube cable (22), described accumulator box (1) comprises battery pack (28) and with adapting to the charging inlet of common mine lamp charging unit (62) and adapt to the charging inlet of USB portable charging unit (63);
Described lamp holder (2) comprises the shell of lamp base (31) without charging inlet, at described shell of lamp base internal fixtion, distance light Lamp cup (34), dipped beam Lamp cup (35) and independently high-beam light source (38) and low beam light source (37) are installed, described dipped beam Lamp cup (35) integration or be independently arranged at bottom or the wall of cup position of distance light Lamp cup (34);
The button (51) controlling for function or arrange is respectively equipped with outside described accumulator box (1) and/or lamp holder, button installing hole (56) is provided with in button installation site, the madial wall of described button installing hole is provided with outstanding button hook platform (24), the medial side wall profiles of described button hook platform is prolate shape, connecting portion between the termination, bottom of described button and button head is recessed into, the termination, bottom of button is provided with cross sectional shape and described button and links up with the similar button barb (57) of the medial side wall profiles of platform, make described button barb through button hook platform and stopped by button hook platform after rotating a non-straight angle angle and can not shift out, the sealing ring (10) for water proof and dust proof is embedded with between described button hook platform and button outer face, in the bottom of button installing hole, corresponding key position is installed with water proof switch (59), U-shaped fixing card (60) is also provided with in button installing hole, described button barb and/or water proof switch are embedded in U-shaped fixing card, and the both sides of U-shaped fixing card are embedded between the two lateral walls of button installing hole, the end face of the non-opening of U-shaped fixing card is as the afterbody of direction of insertion and install between hole wall at button and be filled solidification, form hermetic construction of switch.
2. the explosion-proof bulkhead lamp capable of Multifunctional LED according to claim 1, it is characterized in that: in described lamp holder (2), be provided with laser head (39) and/or camera, described laser head (39) and/or camera be fixed in lamp holder do corresponding signal process pcb board (14) on.
3. the explosion-proof bulkhead lamp capable of Multifunctional LED according to claim 1, it is characterized in that: described accumulator box (1) is provided with circuit storehouse shell (3), battery compartment shell (4) and waist folder (48), the wherein projecting charging oral area (13) of circuit storehouse shell (3) afterbody, described negative pole charging hole (6) adapting to the charging inlet of common mine lamp charging unit (62) is located at the end face of described charging oral area (13), the porch of negative pole charging hole (6) is provided with the metal retainer therefor (26) embedding circuit storehouse shell, the positive pole charging pile (5) adapting to the charging inlet of common mine lamp charging unit (62) is located at the bottom of circuit storehouse shell, described waist folder (48) is located at the side of accumulator box, and waist folder is connected with accumulator box, for accumulator box is clipped on waistband easily by the pivot pin (49) of band spring leaf (50).
4. the explosion-proof bulkhead lamp capable of Multifunctional LED according to claim 1, it is characterized in that: described charging inlet is provided with USB charging electrode (7), described USB charging electrode (7) is connected by charging AC power or USB interface power supply respectively by special mine lamp charhing unit (65) or USB portable charging unit (63) to be charged, to meet the convenience of AC charging or to be charged by the charged equipment carried with;
Respectively be provided with one in the two sides of the charging inlet of accumulator box and fill draw-in groove (47) outward, described USB portable charging unit (63) is provided with by the described outer clamping slot (20) filling draw-in groove (47) and fix with accumulator box (1), be provided with the resilient contact be electrically connected with described USB charging electrode (7) in described clamping slot (20), described resilient contact is connected to MICRO USB socket (64) outside USB portable charging unit or MINI USB socket;
The junction surface of described special mine lamp charhing unit (65) be provided with the connecting terminal (18) of corresponding USB charging electrode (7) and two outstanding fill draw-in groove folder (15) outward, accumulator box (1) also directly inserts fixing by the described outer draw-in groove (47) that fills when charging and using by described outer draw-in groove folder (15) that fills, and is electrically connected by connecting terminal (18) with described USB charging electrode (7) simultaneously.
5. the explosion-proof bulkhead lamp capable of Multifunctional LED according to claim 1 and 2, it is characterized in that: the outside of described lamp holder (2) is provided with cable outlet, long 10mm ~ the 50mm of cable outlet, the rear portion of cable outlet madial wall is provided with boss, outside is threaded with sealing swivel nut (23), seal with sealing ring (10) between sealing swivel nut and boss, described cable outlet and sealing swivel nut are arranged at the trailing flank of lamp holder, when lamp holder bottom surface is horizontally disposed with, the axis of sealing swivel nut with direction straight up to side or/and rear is acute angle arranges;
What be provided with protrusion at the top of described accumulator box (1) draws cable aperture (25), described cable aperture and the center of drawing is tightly connected by sealing ring (10) through the sealing swivel nut (23) of stube cable (22), when accumulator box bottom surface is horizontally disposed with, the axis of sealing swivel nut and direction are straight up 40 ~ 60 degree being obliquely installed.
6. the explosion-proof bulkhead lamp capable of Multifunctional LED according to claim 3, is characterized in that: the trailing flank of described lamp holder is provided with lamp holder inserted sheet (45), and described lamp holder inserted sheet is connected with shell of lamp base by rotating shaft screw group (46); A lateral surface of described accumulator box (1) is provided with lamp holder and cable fixed mount (30), and lamp holder and cable fixed mount are provided with the jack being fixed lamp holder by lamp holder inserted sheet, and for being wound around the slotted eye of described stube cable.
7. the explosion-proof bulkhead lamp capable of Multifunctional LED according to claim 1, is characterized in that: the far light and near light driver module (76) being provided with microprocessor (67) in described bulkhead lamp capable and being connected with the interface of described microprocessor, image processing module (77), communication module (69), locating module (68), earpiece/speaker (74), microphone (75), gas/CO monitoring modular (70), memory module (71), power management module (72), operating key group (73) and display module (66), wherein far light and near light driver module (76) and image processing module (77) are installed in lamp holder by pcb board (14), for flashing light alarm or light source control, and in real time optical camera signal is converted to data signal and is stored by microprocessor-based control, in real time/timing is uploaded, and described communication module (69) comprises audio/video communication module, short message transceiving module and wireless transceiver, for by audio-video signal, framing signal, gas/CO monitor signal realizes video intercom/videophone while carrying out real-time storage, track and localization and real-time Transmission, make bulkhead lamp capable simultaneously as the black box of production safety management.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420501261.7U CN204026196U (en) | 2014-09-01 | 2014-09-01 | The explosion-proof bulkhead lamp capable of a kind of Multifunctional LED |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420501261.7U CN204026196U (en) | 2014-09-01 | 2014-09-01 | The explosion-proof bulkhead lamp capable of a kind of Multifunctional LED |
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| CN204026196U true CN204026196U (en) | 2014-12-17 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104180183A (en) * | 2014-09-01 | 2014-12-03 | 武汉市金运科技开发有限公司 | Multifunctional LED (light emitting diode) anti-explosion mine lamp and assembling process thereof |
| CN109323216A (en) * | 2018-12-13 | 2019-02-12 | 深圳市中孚能电气设备有限公司 | A kind of lamp cap cover and mine lamp |
-
2014
- 2014-09-01 CN CN201420501261.7U patent/CN204026196U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104180183A (en) * | 2014-09-01 | 2014-12-03 | 武汉市金运科技开发有限公司 | Multifunctional LED (light emitting diode) anti-explosion mine lamp and assembling process thereof |
| CN104180183B (en) * | 2014-09-01 | 2022-10-11 | 武汉市金运科技开发有限公司 | Multifunctional LED explosion-proof mining lamp and assembly process thereof |
| CN109323216A (en) * | 2018-12-13 | 2019-02-12 | 深圳市中孚能电气设备有限公司 | A kind of lamp cap cover and mine lamp |
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