CN204014118U - Integral energy-saving heater - Google Patents
Integral energy-saving heater Download PDFInfo
- Publication number
- CN204014118U CN204014118U CN201420464324.6U CN201420464324U CN204014118U CN 204014118 U CN204014118 U CN 204014118U CN 201420464324 U CN201420464324 U CN 201420464324U CN 204014118 U CN204014118 U CN 204014118U
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- China
- Prior art keywords
- lower casing
- heating
- established
- integral energy
- described upper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000010438 heat treatment Methods 0.000 claims abstract description 69
- 238000005485 electric heating Methods 0.000 claims abstract description 15
- 238000009413 insulation Methods 0.000 claims abstract description 15
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 7
- 239000000523 sample Substances 0.000 claims abstract description 7
- 239000000919 ceramic Substances 0.000 claims description 13
- 239000000835 fiber Substances 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 9
- 239000010935 stainless steel Substances 0.000 claims description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims description 8
- 229910000838 Al alloy Inorganic materials 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 4
- 239000004519 grease Substances 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 4
- 210000005069 ears Anatomy 0.000 claims description 3
- 238000000034 method Methods 0.000 description 4
- 238000010030 laminating Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 239000003500 flue dust Substances 0.000 description 2
- 239000002086 nanomaterial Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000010219 correlation analysis Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
Landscapes
- Resistance Heating (AREA)
Abstract
Integral energy-saving heater, comprises, upper and lower casing, and it is the rectangular box of a side opening, and a lateral surface of upper and lower casing length direction is established interconnective connector, and opposite side is established the fastener of movable connection; The two side ends of upper and lower casing is established connection socket; Some fixed supports are established in lower house bottom; Two thermal insulation boards, are located at respectively upper and lower casing bottom; Two heating components, are located at respectively in upper and lower casing, on thermal insulation board, and this heating component comprises respectively, a heating core, and strip plate body, cross section is curved, and its extrados is established some containing grooves along its length; The heating core inner arc concave surface of two heating components coordinates formation one cavity; Some electric heating tubes, are embedded at respectively the containing groove of heating core extrados, and the connection socket of upper and lower casing is located in its one end; One temperature probe, its one end is positioned at the cavity that two heating cores form; One temperature detect switch (TDS), connects described electric heating tube main line by wire, and its temperature-sensitive face is close to heating core outer surface.
Description
Technical field
The utility model belongs to energy-saving heating apparatus, and particularly integral energy-saving heater, for preheating of enviromental monitoring equipment, detects the preheating of demand or be incubated as desulphurization denitration process flue dust such as industrial smokes and to fixed-contamination source emission flue dust and process.
Background technology
At present, different shape different structure heater has been widely used in industrial equipment and manufacturing industry, but most heater exists following defect:
1. be difficult to guarantee temperature homogeneity;
2. be difficult to guarantee heater and the effectively heat conduction of heated object surface;
3. because appliance arrangement is expensive, existing heater cannot be changed inner core heating part, causes heavy losses;
4. heater adopts asbestos or the insulation of glass fibre cotton single layer structure mostly at present, can not effectively prevent heat radiation, has increased energy consumption, and ambient temperature is affected.
Summary of the invention
The purpose of this utility model is to design integral energy-saving heater, meets correlation analysis equipment performance requirement to the uniformity of temperature, accuracy, maintenanceability and few energy consumption under the hot state of predetermined temperature.
For achieving the above object, the technical solution of the utility model is:
Integral energy-saving heater, it comprises, upper and lower casing, it is the rectangular box of a side opening, and a lateral surface of upper and lower casing length direction is established interconnective connector, and opposite side is established the fastener of movable connection; The two side ends of upper and lower casing is established connection socket; Some fixed supports are established in lower house bottom; Two thermal insulation boards, are arranged at respectively described upper and lower casing bottom; Two heating components, are arranged at respectively in described upper and lower casing, on thermal insulation board, and this heating component comprises respectively, a heating core, and strip plate body, cross section is curved, and its extrados is established some containing grooves along its length; The heating core inner arc concave surface of two heating components coordinates formation one cavity; Some electric heating tubes, are embedded at respectively the containing groove of described heating core extrados, and the connection socket of upper and lower casing one side is located in its one end; One temperature probe, its one end is positioned at the cavity of the heating core formation of described two heating components; One temperature detect switch (TDS), connects described electric heating tube main line by wire, and its temperature-sensitive face is close to heating core outer surface.
Further, the heating core of described heating component and electric heating tube are connected and fixed by some anchor ears, and are connected in described thermal insulation board and upper and lower casing bottom by some holders and bolt.
Again, to establish interconnective connector be hinge to described upper and lower casing lateral surface.
Preferably, the connection socket of described upper and lower casing one side is established aviation plug.
In addition, ceramic fiber blanket compacting are filled by described upper and lower casing internal pore place, and by establishing upper and lower pressing plate, button is established described upper and lower casing respectively.
Preferably, coated with thermally conductive silicone grease between the heating core of described heating component and electric heating tube.
Preferably, described upper and lower casing is Stainless Steel Shell.
Preferably, described thermal insulation board is the close pressing plate of ceramic fibre.
Preferably, described heating core is aluminium alloy extrusions.
Preferably, described upper shell lateral surface is established handle.
The beneficial effects of the utility model:
1. heater adopts heating tube to be aided with the embedded aluminium alloy extrusions of heat-conducting silicone grease as core heating element, and heating object is heated, and makes heater have detachability and maintenanceability;
2. the upper and lower area of heating surface of heater has adopted adjustable structure, the adjustable area of heating surface be heated surperficial distance gap;
3. heater adopts the one-body molded area of heating surface of aluminium alloy extruded section bar, makes the area of heating surface and is heated seamless surface laminating, and uniformity and conduction efficiency all reach more than 90%;
4. heater adopts nano material ceramic fibre, and uses ceramic fiber blanket, the close pressing plate of ceramic fibre, mirror face stainless steel structure to process from conduction, convection current, radiation three aspects: heat-conduction-type formula simultaneously, effectively reduces scattering and disappearing of heat;
5. the built-in temperature probe of heater, can coordinate electric-control system to carry out accurate temperature control to device, and meanwhile, an also built-in temperature detect switch (TDS) carries out the duplicate protection of excess temperature to this device;
6. external aviation socket achieves a butt joint, and more convenient, safety is installed.
Heater indoor design structure by the area of heating surface be heated surperficial laminating rate and reached more than 90%.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the right view of Fig. 1;
Fig. 4 is the three-dimensional exploded view of the utility model embodiment.
Fig. 5 is the three-dimensional exploded view of the utility model embodiment.
Fig. 6 is the use state cutaway view of the utility model embodiment.
Embodiment
Referring to Fig. 1~Fig. 6, integral energy-saving heater of the present utility model, it comprises, upper and lower casing 1,1 ', it is the rectangular box of a side opening, and a lateral surface of upper and lower casing 1,1 ' length direction is established interconnective connector 11, and opposite side is established the fastener 12 of movable connection; Upper and lower casing 1,1 ' two side ends are established connection socket 13,14; Some fixed supports 2 are established in lower house 1 ' bottom; Two thermal insulation boards 3,3 ', are arranged at respectively described upper and lower casing 1,1 ' bottom; Two heating components 4,4 ', are arranged at respectively the interior thermal insulation board 3,3 ' of described upper and lower casing 1,1 ' upper, and this heating component 4,4 ' comprises respectively, heating core 41,41 ', strip plate body, cross section is semicircular arc, and its extrados is established some containing grooves 411,411 ' along its length; The heating core 41 of two heating components, 41 ' inner arc concave surface coordinate formation one cavity; Some electric heating tubes 42,42 ', are embedded at respectively the containing groove 411,411 ' of described heating core 41,41 ' extrados, and the connection socket of upper and lower casing 1,1 ' one side is located in its one end; One temperature probe 5, its one end is positioned at described two heating components 4,4 ' heating core 41, the cavity of 41 ' formation, and the other end connects the firing equipment master instrument of peripheral hardware by wire; One temperature detect switch (TDS) (not shown), connects described electric heating tube 42,42 ' main line by wire, and its temperature-sensitive face is close to heating core 41,41 ' outer surface.
Further, described heating component 4,4 ' heating core 41,41 ' and electric heating tube 42,42 ' by some anchor ears 7,7 ', be connected and fixed, and by some holder 8,8 ' and bolt 9 be connected in described thermal insulation board 3,3 ' and upper and lower casing 1,1 ' bottom.
Again, described upper and lower casing 1,1 ' lateral surface established interconnective connector 11 for hinge.
Preferably, described upper and lower casing 1, the connection socket of 1 ' one side are established aviation plug 10, and the terminals of described electric heating tube 42,42 ' main line, temperature probe 5, temperature detect switch (TDS) connect respectively this aviation plug 10.
In addition, ceramic fiber blanket compacting are filled by described upper and lower casing 1,1 ' internal pore place, and by establishing upper and lower pressing plate 16,16 ', button is established described upper and lower casing 1,1 ' respectively.
Preferably, described heating component 4,4 ' heating core 41,41 ' and electric heating tube 42,42 ' between coated with thermally conductive silicone grease.
Preferably, described upper and lower casing 1,1 ' is Stainless Steel Shell.
Preferably, described thermal insulation board 3,3 ' is the close pressing plate of ceramic fibre.
Preferably, described heating core 41,41 ' is aluminium alloy extrusions.
In the present embodiment, described upper shell 1 lateral surface is established handle 15.
During work, to be heated 100 is positioned in heating component 4,4 ' heating core 41, the 41 ' cavity forming, by technological requirement, heats.
The utility model heater adopts heating tube as core heating element, and heating object is heated, and makes heater have detachability and maintenanceability; And the upper and lower area of heating surface of heater adopts adjustable structure, the adjustable area of heating surface be heated surperficial distance gap; In addition, heater adopts the one-body molded area of heating surface of aluminium alloy extruded section bar, makes the area of heating surface and is heated seamless surface laminating, and uniformity and conduction efficiency all reach more than 90%; Adopt nano material ceramic fibre, and use ceramic fiber blanket, the close pressing plate of ceramic fibre, mirror face stainless steel structure to process from conduction, convection current, radiation three aspects: heat-conduction-type formula simultaneously, effectively reduce scattering and disappearing of heat; Built-in temperature probe, can coordinate electric-control system to carry out accurate temperature control to device, and meanwhile, also a built-in temperature detect switch (TDS) carries out the duplicate protection of excess temperature to this device.
Claims (14)
1. integral energy-saving heater, is characterized in that, comprise,
Upper and lower casing, it is the rectangular box of a side opening, and a lateral surface of upper and lower casing length direction is established interconnective connector, and opposite side is established the fastener of movable connection; The two side ends of upper and lower casing is established connection socket; Some fixed supports are established in lower house bottom;
Two thermal insulation boards, are arranged at respectively described upper and lower casing bottom;
Two heating components, are arranged at respectively in described upper and lower casing, on thermal insulation board, and this heating component comprises respectively,
One heating core, strip plate body, cross section is curved, and its extrados is established some containing grooves along its length; The heating core inner arc concave surface of two heating components coordinates formation one cavity;
Some electric heating tubes, are embedded at respectively the containing groove of described heating core extrados, and the connection socket of upper and lower casing one side is located in its one end;
One temperature probe, its one end is positioned at the cavity of the heating core formation of described two heating components;
One temperature detect switch (TDS), connects described electric heating tube main line by wire, and its temperature-sensitive face is close to heating core outer surface.
2. integral energy-saving heater as claimed in claim 1, is characterized in that, the heating core of described heating component and electric heating tube are connected and fixed by some anchor ears, and is connected in described thermal insulation board and upper and lower casing bottom by some holders and bolt.
3. integral energy-saving heater as claimed in claim 1, is characterized in that, it is hinge that described upper and lower casing lateral surface is established interconnective connector.
4. the integral energy-saving heater as described in claim 1 or 3, is characterized in that, the connection socket of described upper and lower casing one side is established aviation plug.
5. the integral energy-saving heater as described in claim 1 or 3, is characterized in that, ceramic fiber blanket compacting are filled by described upper and lower casing internal pore place, and by establishing upper and lower pressing plate, button is established described upper and lower casing respectively.
6. integral energy-saving heater as claimed in claim 4, is characterized in that, ceramic fiber blanket compacting are filled by described upper and lower casing internal pore place, and by establishing upper and lower pressing plate, button is established described upper and lower casing respectively.
7. integral energy-saving heater as claimed in claim 1, is characterized in that, coated with thermally conductive silicone grease between the heating core of described heating component and electric heating tube.
8. the integral energy-saving heater as described in claim 1 or 3, is characterized in that, described upper and lower casing is Stainless Steel Shell.
9. integral energy-saving heater as claimed in claim 4, is characterized in that, described upper and lower casing is Stainless Steel Shell.
10. integral energy-saving heater as claimed in claim 5, is characterized in that, described upper and lower casing is Stainless Steel Shell.
11. integral energy-saving heaters as claimed in claim 6, is characterized in that, described upper and lower casing is Stainless Steel Shell.
12. integral energy-saving heaters as claimed in claim 1, is characterized in that, described thermal insulation board is the close pressing plate of ceramic fibre.
13. integral energy-saving heaters as described in claim 1 or 2 or 7, is characterized in that, described heating core is aluminium alloy extrusions.
14. integral energy-saving heaters as claimed in claim 1, is characterized in that, described upper shell lateral surface is established handle.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420464324.6U CN204014118U (en) | 2014-08-18 | 2014-08-18 | Integral energy-saving heater |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420464324.6U CN204014118U (en) | 2014-08-18 | 2014-08-18 | Integral energy-saving heater |
Publications (1)
Publication Number | Publication Date |
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CN204014118U true CN204014118U (en) | 2014-12-10 |
Family
ID=52054053
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201420464324.6U Expired - Lifetime CN204014118U (en) | 2014-08-18 | 2014-08-18 | Integral energy-saving heater |
Country Status (1)
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CN (1) | CN204014118U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109974131A (en) * | 2019-04-08 | 2019-07-05 | 广东美的暖通设备有限公司 | The speed heat module and air-conditioner outdoor unit of air conditioner |
-
2014
- 2014-08-18 CN CN201420464324.6U patent/CN204014118U/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109974131A (en) * | 2019-04-08 | 2019-07-05 | 广东美的暖通设备有限公司 | The speed heat module and air-conditioner outdoor unit of air conditioner |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20141210 |
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CX01 | Expiry of patent term |