CN204007178U - Heat-treatment furnace flue gas waste heat utilization device - Google Patents
Heat-treatment furnace flue gas waste heat utilization device Download PDFInfo
- Publication number
- CN204007178U CN204007178U CN201420436680.7U CN201420436680U CN204007178U CN 204007178 U CN204007178 U CN 204007178U CN 201420436680 U CN201420436680 U CN 201420436680U CN 204007178 U CN204007178 U CN 204007178U
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- Prior art keywords
- heat
- treatment furnace
- pipe
- fume
- mod
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 54
- UGFAIRIUMAVXCW-UHFFFAOYSA-N carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 239000003546 flue gas Substances 0.000 title claims abstract description 18
- 239000002918 waste heat Substances 0.000 title claims abstract description 18
- 239000003517 fume Substances 0.000 claims abstract description 31
- 239000000779 smoke Substances 0.000 claims abstract description 8
- 238000009413 insulation Methods 0.000 claims description 9
- 239000011491 glass wool Substances 0.000 claims description 8
- 239000011490 mineral wool Substances 0.000 claims description 8
- 238000004321 preservation Methods 0.000 claims description 8
- 239000007789 gas Substances 0.000 claims description 6
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 4
- 239000010962 carbon steel Substances 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000011084 recovery Methods 0.000 abstract description 5
- 240000007419 Hura crepitans Species 0.000 abstract description 3
- 238000001035 drying Methods 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 229920002456 HOTAIR Polymers 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000005039 chemical industry Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model relates to a kind of fume afterheat device, especially relate to a kind of heat-treatment furnace flue gas waste heat utilization device that replaces mould drying machine to dry sandbox for castings production modeling process, comprise a heat-treatment furnace and chimney, it is characterized in that: on above-mentioned heat-treatment furnace, be connected with a fume pipe, the fume pipe other end is connected with pipe heat exchanger and heat exchange of heat pipe successively, between fume pipe and heat-treatment furnace, near heat-treatment furnace smoke outlet, MOD a is set, between the outlet of heat exchange of heat pipe and chimney, be connected with successively MOD b and air-introduced machine, between the outlet of above-mentioned pipe heat exchanger and chimney, by hot-flow flue, be connected, the utility model utilizes heat-treatment furnace fume afterheat to carry out the recycling of fume afterheat, has fully improved heat recovery efficiency, has improved energy utilization rate, reduces production costs, and effectively reduces exhaust emission simultaneously.
Description
Technical field
The utility model relates to a kind of fume afterheat device, especially relates to a kind of heat-treatment furnace flue gas waste heat utilization device that replaces mould drying machine to dry sandbox for castings production modeling process.
Background technology
In the face of increasingly serious environmental problem and energy crisis, energy-saving and emission-reduction are all being advocated energetically in the whole world.Compare with developed country, China's industrial equipment falls behind, and energy utilization rate is low.As industries such as chemical industry, building materials, weaving, metallurgy, power, papermaking, food, electronics, a large amount of utilized heat energy directly enters atmosphere aborning, has not only wasted energy but also contaminated environment.
Existing metallic heat treating furnace in use, when insulation is processed, the flue-gas temperature of smoke outlet is up to more than 600 ℃, if these high-temperature flue gas are directly discharged in environment, not only waste heat can not get fine utilization, cause amount of heat to scatter and disappear, also can cause pollution to a certain degree to environment simultaneously.
Also do not overcome at present the device of above-mentioned defect.
Summary of the invention
The purpose of this utility model is the defect that overcomes prior art, a kind of recycling that utilizes heat-treatment furnace fume afterheat to carry out fume afterheat is provided, fully improved heat recovery efficiency, improved energy utilization rate, reduce production costs, effectively reduce the heat-treatment furnace flue gas waste heat utilization device of exhaust emission simultaneously.
The utility model is realized in the following way:
A kind of heat-treatment furnace flue gas waste heat utilization device, comprise a heat-treatment furnace and chimney, it is characterized in that: on above-mentioned heat-treatment furnace, be connected with a fume pipe, the fume pipe other end is connected with successively pipe heat exchanger and heat exchange of heat pipe, between fume pipe and heat-treatment furnace, near heat-treatment furnace smoke outlet, MOD a is set, between the outlet of heat exchange of heat pipe and chimney, be connected with successively MOD b and air-introduced machine, between the outlet of above-mentioned pipe heat exchanger and chimney, by hot-flow flue, be connected;
On described heat exchange of heat pipe, be connected with air blast;
Described heat-treatment furnace is by least three series connection, and the exhanst gas outlet of every heat-treatment furnace is arranged a described MOD a;
Described fume pipe is the stainless steel circle flue of diameter 500mm, and rock wool heat-preservation felt or the super glass wool insulation quilt that 130mm is thick is set is incubated;
Described hot-flow flue is the carbon steel circle air channel of diameter 400mm, and rock wool heat-preservation felt or the super glass wool insulation quilt that 100mm is thick is set is incubated.
The utility model has following effect:
1) utilize heat-treatment furnace fume afterheat to carry out the recycling of fume afterheat, fully improved heat recovery efficiency, improved energy utilization rate, reduce production costs: the utility model comprises a heat-treatment furnace and chimney, it is characterized in that: on above-mentioned heat-treatment furnace, be connected with a fume pipe, the fume pipe other end is connected with pipe heat exchanger and heat exchange of heat pipe successively, between fume pipe and heat-treatment furnace, near heat-treatment furnace smoke outlet, MOD a is set, between the outlet of heat exchange of heat pipe and chimney, be connected with successively MOD b and air-introduced machine, between the outlet of above-mentioned pipe heat exchanger and chimney, by hot-flow flue, be connected, described fume pipe is connected with heat-treatment furnace, between arranges MOD a near heat-treatment furnace smoke outlet, and when heat-treatment furnace waste heat supply temperature reaches, when more than 400 ℃, MOD a opens automatically, open air-introduced machine, high-temperature flue gas discharges with fume pipe simultaneously, the fume pipe other end connects described pipe heat exchanger, flue gas is carried out to one-level heat exchange herein, and pipe heat exchanger absorbs a part of heat, and flue-gas temperature decreases, pipe heat exchanger is connected with heat exchange of heat pipe, and flue gas drains into heat exchange of heat pipe and carries out secondary heat exchange, and temperature continues to reduce, and when reaching discharge standard, MOD b opens, and residual air is discharged by free-standing chimney.Described air blast is inputted normal temperature air with certain air quantity to heat exchange of heat pipe, and air is absorbed heat, heated by heat exchange of heat pipe and pipe heat exchanger secondary respectively, when temperature rises to 200-250 ℃, by hot air duct, discharges, and is sent to and uses focus.The action of exhanst gas outlet MOD a is by heat-treatment furnace exhaust gas temperature signal controlling, when exhaust gas temperature during higher than 400 ℃ MOD a automatically open, when exhaust gas temperature during lower than 380 ℃ MOD a automatically close, utilize heat-treatment furnace fume afterheat heating cold wind, the hot-flow flue being incubated by band is delivered to by the mode of focus and is undertaken.
2) reduce production costs, effectively reduce exhaust emission simultaneously: because the operation of separate unit heat-treatment furnace is discontinuous, the heat-treatment furnace bootstrap system that the utility model provides is particularly useful for 3 above heat-treatment furnaces, to improve the utilization rate of heat exchanger.The exhanst gas outlet of every heat-treatment furnace is arranged a MOD a.Fume pipe is used the stainless steel circle flue of diameter 500mm, and rock wool heat-preservation felt or the super glass wool insulation quilt that 130mm is thick is set is incubated.Hot-flow flue is used the carbon steel circle air channel of diameter 400mm, and rock wool heat-preservation felt or the super glass wool insulation quilt that 100mm is thick is set is incubated.
3) the utility model is mainly to overcome that existing heat-treatment furnace waste heat directly discharges, wastes energy, the defect of contaminated environment, and a kind of heat-treatment furnace smoke waste heat utilization system is provided.As utilize the tail gas of heat-treatment furnace, after absolutely empty heat exchange, cause that mold pit dries sandbox and replace existing mould drying machine.Not only reduce energy consumption, avoided scene handling dryer back and forth simultaneously, easy-to-operate, and reduce environment and interfere, improve energy utilization rate, reduce production costs.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
The specific embodiment
A kind of heat-treatment furnace flue gas waste heat utilization device, comprise a heat-treatment furnace 9 and chimney 10, as shown in Figure 1: on above-mentioned heat-treatment furnace 9, be connected with a fume pipe 2, fume pipe 2 other ends are connected with successively pipe heat exchanger 3 and heat exchange of heat pipe 4, between fume pipe 2 and heat-treatment furnace, near heat-treatment furnace smoke outlet, MOD a1 are set, between the outlet of heat exchange of heat pipe 4 and chimney, be connected with successively MOD b8 and air-introduced machine 6, between the outlet of above-mentioned pipe heat exchanger 3 and chimney, by hot-flow flue 7, be connected.
On described heat exchange of heat pipe 4, be connected with air blast 5.
Described heat-treatment furnace is by least three series connection, and the exhanst gas outlet of every heat-treatment furnace is arranged a described MOD a1.
Stainless steel that described fume pipe 2 is diameter 500mm circle flue, and rock wool heat-preservation felt or the super glass wool insulation quilt that 130mm is thick is set is incubated.
Carbon steel that described hot-flow flue 7 is diameter 400mm circle air channel, and rock wool heat-preservation felt or the super glass wool insulation quilt that 100mm is thick is set is incubated.
The control of air blast: whether first open quantity judgement by MOD a can be enough for the exhaust gas volumn of waste heat recovery, when MOD a opens quantity higher than 2, bootstrap system operation, air blast starts;
The control of air-introduced machine: whether first open quantity judgement by MOD a can be enough for the exhaust gas volumn of waste heat recovery, when MOD a opens quantity higher than 2, bootstrap system operation, air-introduced machine starts.
Claims (5)
1. a heat-treatment furnace flue gas waste heat utilization device, comprise a heat-treatment furnace and chimney, it is characterized in that: on above-mentioned heat-treatment furnace, be connected with a fume pipe (2), fume pipe (2) other end is connected with pipe heat exchanger (3) and heat exchange of heat pipe (4) successively, between fume pipe (2) and heat-treatment furnace, near heat-treatment furnace smoke outlet, MOD a(1 is set), between the outlet of heat exchange of heat pipe (4) and chimney, be connected with successively MOD b(8) and air-introduced machine (6), between the outlet of above-mentioned pipe heat exchanger (3) and chimney, by hot-flow flue (7), be connected.
2. heat-treatment furnace flue gas waste heat utilization device as claimed in claim 1, is characterized in that: on described heat exchange of heat pipe (4), be connected with air blast (5).
3. heat-treatment furnace flue gas waste heat utilization device as claimed in claim 1, is characterized in that: described heat-treatment furnace is by least three series connection, and the exhanst gas outlet of every heat-treatment furnace is arranged a described MOD a(1).
4. heat-treatment furnace flue gas waste heat utilization device as claimed in claim 1, is characterized in that: described fume pipe (2) is the stainless steel circle flue of diameter 500mm, and rock wool heat-preservation felt or the super glass wool insulation quilt that 130mm is thick is set is incubated.
5. heat-treatment furnace flue gas waste heat utilization device as claimed in claim 1, is characterized in that: the carbon steel circle air channel that described hot-flow flue (7) is diameter 400mm, and rock wool heat-preservation felt or the super glass wool insulation quilt that 100mm is thick is set is incubated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420436680.7U CN204007178U (en) | 2014-08-05 | 2014-08-05 | Heat-treatment furnace flue gas waste heat utilization device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420436680.7U CN204007178U (en) | 2014-08-05 | 2014-08-05 | Heat-treatment furnace flue gas waste heat utilization device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204007178U true CN204007178U (en) | 2014-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420436680.7U Active CN204007178U (en) | 2014-08-05 | 2014-08-05 | Heat-treatment furnace flue gas waste heat utilization device |
Country Status (1)
| Country | Link |
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| CN (1) | CN204007178U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104165528A (en) * | 2014-08-05 | 2014-11-26 | 宁夏共享铸钢有限公司 | Flue gas waste heat utilization device of heat treatment furnace |
| CN105066684A (en) * | 2015-09-05 | 2015-11-18 | 吉首大学 | Manganese processing rotary kiln system with gas furnace supplying heat and draught fan being free of dust accumulation |
| CN105671293A (en) * | 2016-01-29 | 2016-06-15 | 安徽省凤形耐磨材料股份有限公司 | Heating device used for casting grinding balls |
-
2014
- 2014-08-05 CN CN201420436680.7U patent/CN204007178U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104165528A (en) * | 2014-08-05 | 2014-11-26 | 宁夏共享铸钢有限公司 | Flue gas waste heat utilization device of heat treatment furnace |
| CN105066684A (en) * | 2015-09-05 | 2015-11-18 | 吉首大学 | Manganese processing rotary kiln system with gas furnace supplying heat and draught fan being free of dust accumulation |
| CN105066684B (en) * | 2015-09-05 | 2017-09-29 | 江苏锡沂高新区科技发展有限公司 | A kind of manganese processing rotation kiln system of gas burner heat supply and air-introduced machine not laying dust |
| CN105671293A (en) * | 2016-01-29 | 2016-06-15 | 安徽省凤形耐磨材料股份有限公司 | Heating device used for casting grinding balls |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 750001 No. 199 Tongxin Road, Xixia District, Yinchuan City, Ningxia Hui Autonomous Region Patentee after: Share cast steel Co., Ltd Address before: 750001 No. 199 Tongxin Road, Xixia District, Yinchuan City, Ningxia Hui Autonomous Region Patentee before: Ningxia Kocel Group Co., Ltd. |