CN204923788U - A device for carbon element raw materials is dried - Google Patents
A device for carbon element raw materials is dried Download PDFInfo
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- CN204923788U CN204923788U CN201520563426.8U CN201520563426U CN204923788U CN 204923788 U CN204923788 U CN 204923788U CN 201520563426 U CN201520563426 U CN 201520563426U CN 204923788 U CN204923788 U CN 204923788U
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Abstract
Description
技术领域technical field
本实用新型涉及电石加工技术领域,尤其涉及一种用于碳素原料烘干的装置。The utility model relates to the technical field of calcium carbide processing, in particular to a device for drying carbon raw materials.
背景技术Background technique
随着电石生产技术的发展,电石装置生产规模逐步扩大,关键装置电石炉的日趋大型化,生产电石所需的碳素原料增多。当前电石生产,均采用密闭电石炉设备进行生产,应电石生产工艺需求,电石行业内所采用的碳素原料需要将其水分控制在1%以下,因此碳素原料的烘干量增加,能耗增加,电石生产成本增大。现有技术中,对碳素原料的烘干主要采用燃气与燃煤的方式,通过将燃料添加至热风炉中充分燃烧后,由风机将热风送入烘干装置内进行烘干。所需要的燃料量较大,会造成电石生产运行成本增加,同时燃料的尾气中夹杂有大量的粉尘和二氧化硫,对环境造成严重的污染,因此有必要设计一种低能耗无污染物排放的烘干装置。With the development of calcium carbide production technology, the production scale of calcium carbide equipment has gradually expanded, and the key equipment calcium carbide furnace has become larger and larger, and the carbon raw materials required for the production of calcium carbide have increased. At present, the production of calcium carbide is carried out with closed calcium carbide furnace equipment. To meet the requirements of calcium carbide production process, the carbon raw material used in the calcium carbide industry needs to control its moisture content below 1%, so the drying amount of carbon raw material increases and the energy consumption Increase, the production cost of calcium carbide increases. In the prior art, gas and coal are mainly used to dry carbon raw materials. After fuel is added to the hot stove and fully burned, the hot air is sent into the drying device by the fan for drying. The large amount of fuel required will increase the cost of calcium carbide production and operation. At the same time, the tail gas of the fuel contains a large amount of dust and sulfur dioxide, which will cause serious pollution to the environment. Therefore, it is necessary to design a low-energy consumption and no pollutant emission. dry device.
发明内容Contents of the invention
针对上述问题,本实用新型提供一种用于碳素原料烘干的装置。In view of the above problems, the utility model provides a device for drying carbon raw materials.
本实用新型通过如下技术方案予以实现:The utility model is realized through the following technical solutions:
一种用于碳素原料烘干的装置,包括石灰窑、集气柜、换热器、蒸汽管、烘干窑、除尘器、风机以及排烟囱,所述石灰窑出气口与集气柜进气口相连,所述集气柜出气口与换热器进气口相连,所述换热器上设置有蒸汽管,所述蒸汽管固定在换热器的内壁上,所述换热器出气口与烘干窑进气口相连,所述烘干窑出气口与除尘器进气口相连,所述除尘器出气口与风机进气口相连,所述风机出气口与排烟囱进气口相连。A device for drying carbon raw materials, comprising a lime kiln, a gas collection cabinet, a heat exchanger, a steam pipe, a drying kiln, a dust collector, a fan and a chimney, the gas outlet of the lime kiln is connected to the gas collection cabinet The gas outlet is connected, the gas outlet of the gas collection cabinet is connected with the inlet of the heat exchanger, the heat exchanger is provided with a steam pipe, the steam pipe is fixed on the inner wall of the heat exchanger, and the outlet of the heat exchanger The air port is connected to the air inlet of the drying kiln, the air outlet of the drying kiln is connected to the air inlet of the dust collector, the air outlet of the dust collector is connected to the air inlet of the fan, and the air outlet of the fan is connected to the air inlet of the chimney .
所述烘干窑上设置有湿度传感器。The drying kiln is provided with a humidity sensor.
所述石灰窑内壁上设置有压力传感器。A pressure sensor is arranged on the inner wall of the lime kiln.
所述集气柜进气口处设置有止回阀。A check valve is arranged at the air inlet of the gas collecting cabinet.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型通过使用蒸汽换热器将原本废弃的石灰窑尾气与蒸汽利用起来,利用两者的余热作为烘干热源,摒弃行业内以往采用燃煤作为热源的方式,从而达到降低能耗,减少污染物排放、降低电石生产成本的目的。The utility model utilizes the waste lime kiln tail gas and steam by using a steam heat exchanger, uses the waste heat of the two as a drying heat source, and abandons the previous method of using coal as a heat source in the industry, thereby reducing energy consumption and The purpose of pollutant discharge and reducing the production cost of calcium carbide.
附图说明Description of drawings
图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图中:1-压力传感器,2-石灰窑,3-集气柜,4-换热器,5-湿度传感器,6-除尘器,7-排烟囱,8-风机,9-烘干窑,10-蒸汽管,11-止回阀。In the figure: 1-pressure sensor, 2-lime kiln, 3-gas collector, 4-heat exchanger, 5-humidity sensor, 6-dust collector, 7-exhaust chimney, 8-fan, 9-drying kiln, 10-steam pipe, 11-check valve.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步说明,但要求保护的范围并不限于所述。The utility model will be further described below in conjunction with the accompanying drawings, but the scope of protection is not limited to the description.
如图1所示,一种用于碳素原料烘干的装置,包括石灰窑2、集气柜3、换热器4、蒸汽管10、烘干窑9、除尘器6、风机8以及排烟囱7,所述石灰窑2出气口与集气柜3进气口相连,所述集气柜3出气口与换热器4进气口相连,所述换热器4上设置有蒸汽管10,所述蒸汽管10固定在换热器4的内壁上,所述蒸汽管10固定在换热器4内壁上,所述换热器4出气口与烘干窑9进气口相连,所述烘干窑9出气口与除尘器6进气口相连,所述除尘器6出气口与风机8进气口相连,所述风机8出气口与排烟囱7进气口相连。As shown in Figure 1, a device for drying carbon raw materials includes a lime kiln 2, a gas collecting cabinet 3, a heat exchanger 4, a steam pipe 10, a drying kiln 9, a dust collector 6, a fan 8 and an exhaust Chimney 7, the gas outlet of the lime kiln 2 is connected to the air inlet of the gas collecting cabinet 3, the gas outlet of the gas collecting cabinet 3 is connected to the air inlet of the heat exchanger 4, and the heat exchanger 4 is provided with a steam pipe 10 , the steam pipe 10 is fixed on the inner wall of the heat exchanger 4, the steam pipe 10 is fixed on the inner wall of the heat exchanger 4, the gas outlet of the heat exchanger 4 is connected with the air inlet of the drying kiln 9, and the The air outlet of the drying kiln 9 is connected with the air inlet of the dust collector 6 , the air outlet of the dust collector 6 is connected with the air inlet of the fan 8 , and the air outlet of the fan 8 is connected with the air inlet of the chimney 7 .
石灰窑2用于生产石灰,石灰通常使用高温加热获得,同时石灰为粉状物,会随着空气流动而四处飘散,因此石灰窑2的尾气对环境影响大,很容易造成粉尘污染。石灰窑2的尾气的温度较高,含有大量余热,为了避免将石灰窑2的尾气直接排入空气中,同时利用石灰窑2尾气中的余热,将石灰窑2尾气通过保温管引入集气柜3中。为了便于控制石灰窑2中的压力,在石灰窑2内壁上设置有压力传感器1,将石灰窑2内的压力值反馈给控制系统。Lime kiln 2 is used to produce lime. Lime is usually obtained by heating at high temperature. At the same time, lime is powdery and will be scattered around with the air flow. Therefore, the tail gas of lime kiln 2 has a great impact on the environment and is easy to cause dust pollution. The tail gas of lime kiln 2 has a high temperature and contains a lot of waste heat. In order to avoid discharging the tail gas of lime kiln 2 directly into the air, and at the same time use the waste heat in the tail gas of lime kiln 2 to introduce the tail gas of lime kiln 2 into the gas collector through the insulation pipe 3 in. In order to control the pressure in the lime kiln 2 conveniently, a pressure sensor 1 is arranged on the inner wall of the lime kiln 2 to feed back the pressure value in the lime kiln 2 to the control system.
集气柜3的主要作用是将石灰窑2中产生的尾气收集,为了便于石灰窑2尾气中的粉尘排除,集气柜3的进气口设置在上方,相应的出气口则设置在底部。为了防止气体回流,在集气柜3的进气口处设置有止回阀11,当集气柜3内压力降低时,石灰窑2产生的尾气进入集气柜3。The main function of the gas collecting cabinet 3 is to collect the tail gas produced in the lime kiln 2. In order to facilitate the removal of dust in the tail gas of the lime kiln 2, the air inlet of the gas collecting cabinet 3 is set at the top, and the corresponding gas outlet is set at the bottom. In order to prevent gas backflow, a check valve 11 is installed at the air inlet of the gas collecting cabinet 3. When the pressure in the gas collecting cabinet 3 decreases, the tail gas produced by the lime kiln 2 enters the gas collecting cabinet 3.
换热器4的进气口与集气柜3的出气口相连,换热器4的作用是对石灰窑2的尾气进一步加热。在换热器4的内壁上设置有蒸汽管10,外部蒸汽通过蒸汽管10进入换热器4中,对换热器4进行加热,加热后的蒸汽温度降低,逐渐冷凝形成水,可以循环加热,也可以作为工业用水进入其他用水环节。The air inlet of the heat exchanger 4 is connected with the gas outlet of the gas collecting cabinet 3, and the function of the heat exchanger 4 is to further heat the tail gas of the lime kiln 2. A steam pipe 10 is arranged on the inner wall of the heat exchanger 4, and the external steam enters the heat exchanger 4 through the steam pipe 10 to heat the heat exchanger 4, and the temperature of the heated steam decreases and gradually condenses to form water, which can be heated in a cycle , It can also be used as industrial water to enter other water links.
烘干窑9进气口与换热器4出气口相连,在风机8运转时在烘干窑9的出气口处产生负压,石灰窑2的尾气向出气口流动,在流动过程中,石灰窑2的尾气穿过碳素原料,将碳素原料中的水分带走,从而达到烘干目的。为了进一步控制碳素原料中的水分含量,在烘干窑9内壁上设置有湿度传感器5,用于将烘干窑9内的湿度值反馈给控制系统。The air inlet of the drying kiln 9 is connected to the air outlet of the heat exchanger 4, and negative pressure is generated at the air outlet of the drying kiln 9 when the fan 8 is running, and the tail gas of the lime kiln 2 flows to the air outlet, and during the flow, the lime The tail gas of kiln 2 passes through the carbon raw material, and takes away the moisture in the carbon raw material, so as to achieve the purpose of drying. In order to further control the moisture content in the carbon raw material, a humidity sensor 5 is provided on the inner wall of the drying kiln 9 for feeding back the humidity value in the drying kiln 9 to the control system.
烘干窑9的出气口与除尘器6的进气口相连,经过烘干窑9后的石灰窑2的尾气湿度增大,温度降低,石灰窑2的尾气中含有的粉尘物质开始结团,重量增大,受重力的影响,飘扬距离减小,在经过除尘器6时,除尘器6将石灰窑2的尾气中的粉尘除掉。The air outlet of the drying kiln 9 is connected with the air inlet of the dust collector 6, the humidity of the tail gas of the lime kiln 2 after passing through the drying kiln 9 increases, the temperature decreases, and the dust substances contained in the tail gas of the lime kiln 2 begin to agglomerate, As the weight increases, the flying distance decreases under the influence of gravity. When passing through the dust collector 6, the dust collector 6 removes the dust in the tail gas of the lime kiln 2.
风机8的进气口与除尘器6出气口相连,风机8的出气口与排烟囱7进气口相连,风机8在进气口处产生负压,从而引导石灰窑2的尾气向风机8进气口运动,在运动过程中完成加热、烘干、除尘工序,风机8同时将除尘后的石灰窑2的尾气加压,通过排烟囱7排除。The air inlet of the fan 8 is connected to the air outlet of the dust collector 6, and the air outlet of the fan 8 is connected to the air inlet of the chimney 7, and the fan 8 generates negative pressure at the air inlet, thereby guiding the tail gas of the lime kiln 2 to the fan 8. The air port moves, and the heating, drying, and dedusting processes are completed during the movement. The fan 8 simultaneously pressurizes the tail gas of the lime kiln 2 after dedusting, and discharges it through the chimney 7.
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| CN201520563426.8U CN204923788U (en) | 2015-07-30 | 2015-07-30 | A device for carbon element raw materials is dried |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108673930A (en) * | 2018-06-08 | 2018-10-19 | 陈连云 | A kind of carbon production using the heat preservation of waste heat tail gas material die mould system of shaking |
| CN109028977A (en) * | 2018-06-13 | 2018-12-18 | 广东海沃森科创自动化有限公司 | Carbon kiln exhaust gas processing device and exhaust gas treating method processed |
| CN110873527A (en) * | 2018-09-03 | 2020-03-10 | 中国瑞林工程技术股份有限公司 | Hot air heating system for matte grinding |
-
2015
- 2015-07-30 CN CN201520563426.8U patent/CN204923788U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108673930A (en) * | 2018-06-08 | 2018-10-19 | 陈连云 | A kind of carbon production using the heat preservation of waste heat tail gas material die mould system of shaking |
| CN109028977A (en) * | 2018-06-13 | 2018-12-18 | 广东海沃森科创自动化有限公司 | Carbon kiln exhaust gas processing device and exhaust gas treating method processed |
| CN110873527A (en) * | 2018-09-03 | 2020-03-10 | 中国瑞林工程技术股份有限公司 | Hot air heating system for matte grinding |
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