CN204003797U - A kind of for clearing up the throwing oil machine of hydraulic oil and hydraulic line - Google Patents
A kind of for clearing up the throwing oil machine of hydraulic oil and hydraulic line Download PDFInfo
- Publication number
- CN204003797U CN204003797U CN201420095954.0U CN201420095954U CN204003797U CN 204003797 U CN204003797 U CN 204003797U CN 201420095954 U CN201420095954 U CN 201420095954U CN 204003797 U CN204003797 U CN 204003797U
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- Prior art keywords
- oil
- hydraulic
- fuel tank
- manifold
- pump
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000003921 oil Substances 0.000 title claims abstract description 69
- 239000010720 hydraulic oil Substances 0.000 title claims abstract description 33
- 239000002828 fuel tank Substances 0.000 claims abstract description 43
- 230000008676 import Effects 0.000 claims abstract description 16
- 239000012530 fluid Substances 0.000 claims abstract description 15
- 239000000295 fuel oil Substances 0.000 claims abstract description 4
- 239000000945 filler Substances 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 abstract description 18
- 238000001914 filtration Methods 0.000 abstract description 5
- 239000000047 product Substances 0.000 description 6
- 238000001514 detection method Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000011010 flushing procedure Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 101100293600 Hordeum vulgare NAS5 gene Proteins 0.000 description 1
- 101100529032 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) RPN5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Filtration Of Liquid (AREA)
Abstract
The utility model discloses a kind of for clearing up the throwing oil machine of hydraulic oil and hydraulic line, comprise for the fuel tank of splendid attire fluid and the pump that is used for circulating and drives the fluid in fuel tank to pass in and out, the import of pump is connected with the outlet of fuel tank, delivery side of pump uses manifold to be connected with the import of fuel tank by oil, described oil is provided with filter set with the import joint of manifold and fuel tank, and oil arranges sample tap with manifold two ends.The pipeline fuel tank inlet being also provided with on manifold for connecting fluid pressure pipe way outlet for described oil, described delivery side of pump place is also provided with for connecting the pipeline oil outlet of hydraulic pipe line import.The utility model both can carry out by manifold the cleaning work of hydraulic pipe line, was applicable to caliber 1/4 "-3 ", can carry out separately hydraulic oil, the filtration of mechanical wet goods oil product, cleaning by self circulation again.Cleaning grade can reach the more than 6 grades of NAS1638 regulation.
Description
Technical field
The utility model relates to the cleaning device for hydraulic line and hydraulic oil, especially a kind of for clearing up the throwing oil machine of hydraulic oil and hydraulic line.
Background technique
Hydraulic system is widely used in every field, in order to guarantee the security of operation of hydraulic system, and the one, clear up newly-built hydraulic system pipeline, guarantee that pipeline reaches the turbidity test of fluid pressure drive device regulation; The 2nd, guarantee to drop into the cleaning requirements of the hydraulic oil of hydraulic pipe line, the grade of general barreled hydraulic oil, between NAS10-12, before dropping into hydraulic system, must be cleared up, and General Requirements is in NAS7-8 level, even more than 6 grades; The 3rd, the hydraulic system having come into operation, in the process of operation, due to the vibrations of pipeline, change the factors such as wearing and tearing of Sealing, fluid pressure drive device, causes moving the hydraulic pressure oil pollution after a period of time.Therefore need a kind of throwing oil machine to clear up hydraulic oil and hydraulic pipe line.
Summary of the invention
It is a kind of for clearing up the throwing oil machine of hydraulic oil and hydraulic line that the purpose of this utility model is to provide, both can carry out by manifold the cleaning work of hydraulic pipe line, be applicable to caliber 1/4 "-3 ", can carry out separately hydraulic oil, the filtration of mechanical wet goods oil product, cleaning by self circulation again.Cleaning grade can reach the more than 6 grades of NAS1638 regulation.
In order to reach above-mentioned purpose, the utility model has adopted following technological scheme, a kind of for clearing up the throwing oil machine of hydraulic oil and hydraulic line, comprise for the fuel tank of splendid attire fluid and the pump that is used for circulating and drives the fluid in fuel tank to pass in and out, the import of pump is connected with the outlet of fuel tank, delivery side of pump uses manifold to be connected with the import of fuel tank by oil, and described oil is provided with filter set with the import joint of manifold and fuel tank, and oil arranges sample tap with manifold two ends.
The inlet of described pump arranges stop valve, and delivery side of pump and oil are with arranging flow control valve between manifold, and described pump also comprises the motor being connected with self.
Described fuel tank end face is offered oil filler and vent, fuel tank side set temperature meter and level meter.
The pipeline fuel tank inlet being also provided with on manifold for connecting fluid pressure pipe way outlet for described oil, described delivery side of pump place is also provided with for connecting the pipeline oil outlet of hydraulic pipe line import.
Described hydraulic pipe line is connected with oil outlet with pipeline by initial interim manifold, and described hydraulic pipe line is connected with fuel tank inlet with pipeline by the interim manifold of end.
Described hydraulic pipe line is connected with initial interim manifold by initial connecting hose, and described hydraulic pipe line is connected with the interim manifold of end by the interim connecting hose of end.
Described fuel tank and pump are arranged on jointly to be thrown on oil machine base.
Compared to prior art, the utlity model has following beneficial effect:
The utility model is a kind of cleaning device that is specifically designed to hydraulic line and hydraulic oil, can be widely used in the cleaning of pipeline and the hydraulic oil of various hydraulic systems, and cleaning grade can reach the more than 6 grades of NAS1638 regulation.Throw oil machine total output 37kW, 2000 liters of fuel tank maximum capacities, system pressure maximum 3Mpa, has the filter of 5 groups of replaceable cartridges, can configure as required or change the filter core of 3-100 μ m grade, and the maximum wet goods level of throwing can reach NAS5 level.Both be equipped with simultaneously and can have manually sampled also and can connect hydraulic oil real-time monitor, to throw as early as possible the monitoring of oil quality.The utility model both can carry out by manifold the cleaning work of hydraulic pipe line, was applicable to caliber 1/4 "-3 ", can carry out separately hydraulic oil, the filtration of mechanical wet goods oil product, cleaning by self circulation again.
Accompanying drawing explanation
Fig. 1 is of the present utility model a kind of for clearing up the structural drawing of the throwing oil machine of hydraulic oil and hydraulic line;
Fig. 2 is typical hydraulic pipe line clean-up process figure.
In figure: 1. throw oil machine base; 2. motor; 3. pipeline fuel tank inlet; 4. sample tap; 5. thermometer and level meter; 6. fuel tank; 7. oil filler and vent; 8. filter set; 9. stop valve; 10. oil manifold; 11. flow control valves; 12. pipeline oil outlets; 13. pumps;
101. connect the outlet of throwing oil machine; 102. connect throwing oil machine entrance; 103. initial interim manifolds; 104. initial connecting hoses; 105. hydraulic pipe line; The interim connecting hose of 106. end; The interim manifold of 107. end.
Embodiment
Relevant detailed description of the present utility model and technology contents, coordinate accompanying drawing to be described as follows, yet accompanying drawing only provides the use of reference with explanation, is not used for the utility model to be limited.
As shown in Figure 1-2, a kind of for clearing up the throwing oil machine of hydraulic oil and hydraulic line, comprise for the fuel tank 6 of splendid attire fluid and the pump 13 that is used for circulating and drives the fluid in fuel tank to pass in and out, the import of pump is connected with the outlet of fuel tank, delivery side of pump uses manifold 10 to be connected with the import of fuel tank by oil, described oil is provided with filter set 8 with the import joint of manifold and fuel tank, and oil arranges sample tap 4 with manifold two ends.The inlet of described pump arranges stop valve 9, and delivery side of pump and oil are with arranging flow control valve 11 between manifold, and described pump also comprises the motor 2 being connected with self.Described fuel tank and pump are arranged on jointly to be thrown on oil machine base 1.Described fuel tank end face is offered oil filler and vent 7, fuel tank side set temperature meter and level meter 5.More than be configured to clear up the throwing oil machine of hydraulic oil.
On above basis, described oil is with being also provided with on manifold for connecting the fuel tank inlet 3 for pipeline of hydraulic pipe line 105 outlets, and described delivery side of pump place is also provided with for connecting the oil outlet 12 for pipeline of hydraulic pipe line import.Described hydraulic pipe line is connected with oil outlet with pipeline by initial interim manifold 103, and described hydraulic pipe line is connected with fuel tank inlet with pipeline by the interim manifold 107 of end.Described hydraulic pipe line is connected with initial interim manifold by initial connecting hose 104, and described hydraulic pipe line is connected with the interim manifold of end by the interim connecting hose 106 of end.Above structure forms can clear up hydraulic oil, can clear up hydraulic pipe line again.
Be below the cleaning of hydraulic oil and the cleanup step of hydraulic pipe line:
1, the cleaning of hydraulic oil
1.1 as Fig. 1, selects applicable filter core, and install according to the calling hierarchy that will filter oil product, and filter core precision can be changed according to oil cleanliness detection case in different rinse stage, can be at 100 μ m, 50 μ m, 20 μ m, 10 μ m, 5 μ m, select in the filter core specifications such as 3 μ m;
1.2 inject hydraulic oil or the machinery oil that band is cleared up in fuel tank;
1.3 close sample tap 4, shutoff fuel tank inlet 3 and oil outlet 12;
1.4 opening stop valves 9 are to maximum, and turn-on flow rate control valve 11 is to maximum;
1.5 primer fluid press pumps carry out filtration operation, when filter core stops up warning, need more renew cartridge;
1.6 carry out the detection of system turbidity test, sampling time after general continuous flushing 2-3 days: the incipient stage, can 8~12h once; The grade of accuracy of oil approaches while requiring and can sample once by every 4~8h, until oil product cleaning grade reaches requirement.
2, the cleaning of hydraulic pipe line
2.1 as Fig. 1, selects applicable filter core, and install according to the calling hierarchy that will filter oil product, and filter core precision can be changed according to oil cleanliness detection case in different rinse stage, can be at 100 μ m, 50 μ m, 20 μ m, 10 μ m, 5 μ m, select in the filter core specifications such as 3 μ m;
2.2 inject the hydraulic oil that band is cleared up in fuel tank;
2.3 make the interim manifold 107 of initial interim manifold 103 end according to cleaned pipeline, by initial connecting hose 104, the interim connecting hose 106 of end, be connected to hydraulic pipe line 105 respectively, as Fig. 2, be connected with oil outlet 12 with fuel tank inlet 3, close sample tap 4;
2.4 opening stop valves 9 are to maximum, and turn-on flow rate control valve 11 is to maximum;
2.5 primer fluid press pumps carry out filtration operation, when filter core stops up warning, need more renew cartridge, observe oil tank liquid level simultaneously, supplement in time hydraulic oil;
2.6 by calculating, and adjusts the opening degree of flow control valve, guarantees to flow into the flow velocity of hydraulic oil of pipeline between 1.5-3m/s;
2.7 for thoroughly removing and stick to iron scale, welding slag and the impurity on tube wall, in flushing process, at interval of wooden mallet, "painted-face" character in opera, rubber hammer for 3~4h, along pipeline, from first to last once beats vibration.Emphasis beats the positions such as weld bond, flange, reducing, elbow and threeway, while beaing, will evenly beat around tube wall surrounding, must not injure outer tube surface;
2.8 carry out the detection of system turbidity test, sampling time after general continuous flushing 2-3 days: the incipient stage, can 8~12h once; The grade of accuracy of oil approaches while requiring and can sample once by every 4~8h, until oil product cleaning grade reaches requirement.
The foregoing is only preferred embodiment of the present utility model, non-in order to limit the scope of the claims of the present utility model, other use the equivalence of patent spirit of the present utility model to change, and all should all belong to the scope of the claims of the present utility model.
Claims (7)
1. one kind for clearing up the throwing oil machine of hydraulic oil and hydraulic line, it is characterized in that, comprise for the fuel tank of splendid attire fluid and the pump that is used for circulating and drives the fluid in fuel tank to pass in and out, the import of pump is connected with the outlet of fuel tank, delivery side of pump uses manifold to be connected with the import of fuel tank by oil, described oil is provided with filter set with the import joint of manifold and fuel tank, and oil arranges sample tap with manifold two ends.
2. according to claim 1 a kind of for clearing up the throwing oil machine of hydraulic oil and hydraulic line, it is characterized in that, the inlet of described pump arranges stop valve, and delivery side of pump and oil are with arranging flow control valve between manifold, and described pump also comprises the motor being connected with self.
3. according to claim 1 a kind ofly it is characterized in that for clearing up the throwing oil machine of hydraulic oil and hydraulic line, described fuel tank end face is offered oil filler and vent, fuel tank side set temperature meter and level meter.
4. according to claim 1 a kind of for clearing up the throwing oil machine of hydraulic oil and hydraulic line, it is characterized in that, the pipeline fuel tank inlet being also provided with on manifold for connecting fluid pressure pipe way outlet for described oil, described delivery side of pump place is also provided with for connecting the pipeline oil outlet of hydraulic pipe line import.
5. according to claim 4 a kind of for clearing up the throwing oil machine of hydraulic oil and hydraulic line, it is characterized in that, described hydraulic pipe line is connected with oil outlet with pipeline by initial interim manifold, and described hydraulic pipe line is connected with fuel tank inlet with pipeline by the interim manifold of end.
6. according to claim 5 a kind of for clearing up the throwing oil machine of hydraulic oil and hydraulic line, it is characterized in that, described hydraulic pipe line is connected with initial interim manifold by initial connecting hose, and described hydraulic pipe line is connected with the interim manifold of end by the interim connecting hose of end.
7. according to claim 1 a kind ofly it is characterized in that for clearing up the throwing oil machine of hydraulic oil and hydraulic line, described fuel tank and pump are arranged on jointly to be thrown on oil machine base.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420095954.0U CN204003797U (en) | 2014-03-05 | 2014-03-05 | A kind of for clearing up the throwing oil machine of hydraulic oil and hydraulic line |
Applications Claiming Priority (1)
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CN201420095954.0U CN204003797U (en) | 2014-03-05 | 2014-03-05 | A kind of for clearing up the throwing oil machine of hydraulic oil and hydraulic line |
Publications (1)
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CN204003797U true CN204003797U (en) | 2014-12-10 |
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CN201420095954.0U Expired - Lifetime CN204003797U (en) | 2014-03-05 | 2014-03-05 | A kind of for clearing up the throwing oil machine of hydraulic oil and hydraulic line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104895873A (en) * | 2014-03-05 | 2015-09-09 | 中石化胜利油建工程有限公司 | Oil feeder for cleaning hydraulic oil and hydraulic pipeline |
-
2014
- 2014-03-05 CN CN201420095954.0U patent/CN204003797U/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104895873A (en) * | 2014-03-05 | 2015-09-09 | 中石化胜利油建工程有限公司 | Oil feeder for cleaning hydraulic oil and hydraulic pipeline |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right | ||
TR01 | Transfer of patent right |
Effective date of registration: 20180402 Address after: 100020 Beijing, Beichen West Road, No. 8 Beichen world center, block A, No. 703, No. Co-patentee after: SINOPEC SHENGLI OIL CONSTRUCTION ENGINEERING Co.,Ltd. Patentee after: SINOPEC OILFIELD SERVICE Corp. Address before: Shandong province Dongying City Road 257064 West Dongying District No. 324 Patentee before: SINOPEC SHENGLI OIL CONSTRUCTION ENGINEERING Co.,Ltd. |
|
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20141210 |