CN203994573U - A kind of ejecting mechanism of automobile lamp face shield mould - Google Patents
A kind of ejecting mechanism of automobile lamp face shield mould Download PDFInfo
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Abstract
本实用新型提供了一种汽车车灯面罩成型模具的顶出机构,属于模具技术领域。它解决了现有的汽车车灯面罩成型模具的顶出机构容易在顶出过程中造成汽车灯罩表面损伤的问题。本汽车车灯面罩成型模具的顶出机构包括水平设置在动模板上的顶出板,大斜顶呈长条状,大斜顶倾斜设置在顶出板上并能相对于顶出板水平运动,动模板上具有供大斜顶穿过的导向斜孔,顶出板上垂直设置有顶杆,顶杆穿过动模板,顶杆穿过动模板的端部固定有脱模滑块,动模板上还设置有用于带动顶出板相对于动模板沿竖直方向滑动的驱动机构。脱模滑块和大斜顶在顶出动作过程中,脱模滑块对车灯面罩施加作用力使车灯面罩与大斜顶分离,避免了对成型好的车灯面罩造成损伤。
The utility model provides an ejection mechanism of a mold for forming an automobile lamp mask, which belongs to the technical field of moulds. The method solves the problem that the surface of the automobile lampshade is easily damaged during the ejection process of the ejection mechanism of the existing automobile lamp mask forming mold. The ejector mechanism of the automotive lamp mask forming mold includes an ejector plate horizontally arranged on the movable template, the large inclined roof is in the shape of a strip, and the inclined roof is arranged on the ejector plate obliquely and can move horizontally relative to the ejector plate , the moving formwork has a guiding slant hole for the large slanted top to pass through, a ejector rod is vertically arranged on the ejector plate, the ejector rod passes through the movable formwork, and a demoulding slider is fixed at the end of the ejector rod passing through the movable formwork, and the movable The template is also provided with a drive mechanism for driving the ejector plate to slide vertically relative to the movable template. During the ejection process of the stripping slider and the large inclined roof, the stripping slider exerts force on the lamp mask to separate the lamp mask from the large inclined roof, avoiding damage to the formed automotive lamp mask.
Description
技术领域technical field
本实用新型属于模具技术领域,涉及一种汽车车灯面罩成型模具,特别是一种汽车车灯面罩成型模具的顶出机构。The utility model belongs to the technical field of moulds, and relates to a mold for forming an automobile lamp mask, in particular to an ejection mechanism of the mold for forming an automobile lamp mask.
背景技术Background technique
在汽车行业中,汽车内饰和汽车覆盖件的生产大量采用了各种模具,例如,冲压模具、注塑模具、锻造模具、铸造蜡模、玻璃模具等。其中,车灯面罩通过注塑成型工艺制造,使用了注塑成型模具。In the automotive industry, various molds such as stamping molds, injection molds, forging molds, casting wax patterns, glass molds, etc. are widely used in the production of automotive interiors and panels. Among them, the headlight cover is manufactured by injection molding process, using an injection molding mold.
注塑成型模具通常由动模和定模两部分组成,动模安装在注射成型机的移动模板上,定模安装在注射成型机的固定模板上。在注射成型时,动模与定模合模构成浇注系统和型腔,开模时动模和定模分离,通过顶出机构使产品与模具分离。Injection molding molds usually consist of two parts: a moving mold and a fixed mold. The moving mold is installed on the movable template of the injection molding machine, and the fixed mold is installed on the fixed template of the injection molding machine. During injection molding, the movable mold and the fixed mold are combined to form a pouring system and a cavity. When the mold is opened, the movable mold and the fixed mold are separated, and the product is separated from the mold through the ejector mechanism.
例如,中国专利【申请号201020260816.5;授权公告号CN201755900U】公开的汽车灯罩模具二次顶出机构,包括上模板和下模板,上模板连接定模板,下模板上安装模脚,模脚内设置顶针板和顶针复板,顶针板和顶针复板上连接顶针,在模脚上安装动模板,动模板内安装折角镶块,折角镶块、动模板和定模板之间构成模腔,模腔内有成型汽车订罩,顶针穿过动模板和折角镶块与汽车订罩相接触,模脚内设置顶杆板和顶杆复板,顶杆板和顶杆复板上连接顶杆,顶杆穿过顶针板、顶针复板和动模板连接折角镶块,顶杆板和顶杆复板与顶针板和顶针复板之间安装限位螺钉。For example, Chinese patent [application number 201020260816.5; authorized announcement number CN201755900U] discloses a secondary ejection mechanism for automobile lampshade molds, including an upper template and a lower template. The thimble plate and the thimble double plate, the thimble plate and the thimble double plate are connected with the thimble, the movable template is installed on the mold foot, the corner insert is installed in the movable template, and the mold cavity is formed between the corner insert, the movable template and the fixed template. There is a molded automobile cover, the thimble passes through the movable template and the corner insert to contact the automobile cover, the ejector plate and the ejector doubler are arranged in the mold foot, the ejector plate and the ejector doubler are connected to the ejector, and the ejector Connect the knuckle inserts through the ejector plate, the ejector doubler plate and the movable formwork, and install limit screws between the ejector pin plate and the ejector pin doubler plate and the ejector pin plate and the ejector pin doubler plate.
上述汽车灯罩模具二次顶出机构,先由顶杆将折角镶块及汽车灯罩顶出动模板外,再由顶针将汽车灯罩强制从折角镶块上顶出。这样的顶出机构存在的问题在于:1、顶针对于汽车灯罩的作用力集中在一点,容易造成汽车灯罩表面损伤,影响汽车灯罩质量;2、顶针将汽车灯罩强制从折角镶块上顶出,折角处的受理较大,容易导致汽车灯罩在折角处折断,造成产品报废。The above-mentioned secondary ejection mechanism of the automobile lampshade mold first pushes the corner insert and the automobile lampshade out of the template by the ejector pin, and then the automobile lampshade is forced to be ejected from the corner insert by the thimble. The problems of such ejection mechanism are: 1. The force of the ejector pin on the automobile lampshade is concentrated at one point, which may easily cause damage to the surface of the automobile lampshade and affect the quality of the automobile lampshade; 2. The ejector pin will force the automobile lampshade to be ejected from the corner insert. The acceptance of the corners is relatively large, which may easily cause the car lampshade to break at the corners, resulting in scrapped products.
发明内容Contents of the invention
本实用新型的目的是针对现有的技术存在上述问题,提出了一种汽车车灯面罩成型模具的顶出机构,本实用新型解决的技术问题是如何使车灯面罩的更好地与大斜顶分离。The purpose of this utility model is to solve the above-mentioned problems in the existing technology, and proposes an ejection mechanism of a forming mold for an automobile lamp mask. top separation.
本实用新型的目的可通过下列技术方案来实现:一种汽车车灯面罩成型模具的顶出机构,所述成型模具包括动模和定模,所述动模和定模合模后形成用于成型车灯面罩的型腔,所述动模包括动模板和大斜顶,所述动模和定模分离后,成型好的车灯面罩位于大斜顶上,其特征在于,本顶出机构包括水平设置在动模板上的顶出板,所述大斜顶呈长条状,所述大斜顶倾斜设置在顶出板上并能相对于顶出板水平运动,所述动模板上具有供所述大斜顶穿过的导向斜孔,所述顶出板上垂直设置有顶杆,所述顶杆穿过所述动模板,所述顶杆穿过动模板的端部固定有脱模滑块,所述动模板上还设置有用于带动顶出板相对于动模板沿竖直方向滑动的驱动机构。The purpose of this utility model can be realized by the following technical solutions: a kind of ejection mechanism of automobile lamp face mask forming mold, described forming mold comprises movable mold and fixed mold, and after described movable mold and fixed mold are molded and formed for Forming the cavity of the car light mask, the movable mold includes a movable template and a large inclined roof. After the movable mold and the fixed mold are separated, the formed automobile lamp mask is located on the large inclined roof. It is characterized in that the ejection mechanism It includes an ejector plate horizontally arranged on the movable template, the large inclined roof is in the shape of a strip, the large inclined roof is arranged obliquely on the ejector plate and can move horizontally relative to the ejector plate, and the movable template has A guide inclined hole for the large inclined roof to pass through, a ejector rod is vertically arranged on the ejector plate, the ejector rod passes through the movable formwork, and a stripper is fixed at the end of the ejector rod passing through the movable template. The mold slider, the movable template is also provided with a driving mechanism for driving the ejector plate to slide vertically relative to the movable template.
本汽车车灯面罩成型模具的顶出机构的工作原理是:当成型模具的动模和定模分离后,车灯面罩留在大斜顶上,脱模滑块抵靠在车灯面罩上。驱动机构带动顶出板向上运动并靠近动模板,顶杆带动脱模滑块随着顶出板一起向上运动,动模板推动大斜顶沿着倾斜方向向外顶出,大斜顶相对于顶出板水平运动。随着顶出板的运动,大斜顶和脱模滑块之间的距离逐渐增大,脱模滑块对车灯面罩施加作用力使车灯面罩与大斜顶分离。The working principle of the ejector mechanism of the automobile light mask forming mold is: after the movable mold and the fixed mold of the forming mold are separated, the car light mask remains on the large inclined top, and the demoulding slide block leans against the car light mask. The driving mechanism drives the ejector plate to move upwards and approach the movable formwork. The ejector rod drives the ejector slide block to move upward together with the ejector plate. The movable template pushes the large inclined roof to eject outward along the inclined direction. Outboard horizontal movement. With the movement of the ejector plate, the distance between the large inclined roof and the demoulding slider gradually increases, and the demoulding slider exerts an active force on the lamp mask to separate the lamp mask from the large inclined roof.
在上述的汽车车灯面罩成型模具的顶出机构中,所述动模板上还设置有导杆,所述大斜顶上固定有滑块滑座,所述滑块滑座上具有导向孔,所述导杆穿设在上述导向孔内。在模具进行顶出动作的时候,滑块滑座和大斜顶一起沿着导杆滑动,导杆对大斜顶的顶出动作也起到导向作用,使大斜顶的顶出动作更平稳,并且减轻了大斜顶顶出时对导向斜孔孔壁的挤压。In the ejection mechanism of the above-mentioned automobile lamp mask forming mold, a guide rod is also arranged on the movable template, a slider sliding seat is fixed on the large inclined top, and a guide hole is provided on the slider sliding seat. The guide rod is passed through the above-mentioned guide hole. When the mold is ejecting, the sliding block slides with the large inclined roof along the guide rod, and the guide rod also guides the ejection of the large inclined roof, making the ejection of the large inclined roof more stable , and reduce the extrusion of the inclined guide hole wall when the large inclined top is ejected.
在上述的汽车车灯面罩成型模具的顶出机构中,所述大斜顶包括凸模和滑动部,所述滑块滑座固定连接在滑动部的底部。凸模表面具有用于成型车灯面罩内表面的轮廓,滑动部能在导向斜孔内滑动。In the above-mentioned ejection mechanism of the forming mold for the automobile lamp mask, the large inclined top includes a punch and a sliding part, and the slider sliding seat is fixedly connected to the bottom of the sliding part. The surface of the punch has a contour for forming the inner surface of the lamp mask, and the sliding part can slide in the guide inclined hole.
在上述的汽车车灯面罩成型模具的顶出机构中,所述顶出板上具有导向槽,所述导向槽的底面倾斜度与滑块滑座的倾斜度相同。使大斜顶相对于顶出板的水平滑动更顺畅。In the above-mentioned ejection mechanism of the forming mold for the automobile lamp mask, the ejection plate has a guide groove, and the inclination of the bottom surface of the guide groove is the same as that of the sliding seat of the slider. Make the horizontal sliding of the large sloped roof relative to the ejector plate smoother.
在上述的汽车车灯面罩成型模具的顶出机构中,所述驱动机构包括液压缸,所述液压缸的活塞杆固定在顶出板的底部。In the above-mentioned ejection mechanism of the forming mold for the automobile lamp mask, the driving mechanism includes a hydraulic cylinder, and the piston rod of the hydraulic cylinder is fixed on the bottom of the ejection plate.
作为另一种方案,在上述的汽车车灯面罩成型模具的顶出机构中,所述驱动机构包括气缸,所述气缸的活塞杆固定在顶出板的底部。As another solution, in the above-mentioned ejection mechanism of the molding die for the automotive lamp mask, the driving mechanism includes an air cylinder, and the piston rod of the air cylinder is fixed on the bottom of the ejection plate.
通过驱动机构能够准确的控制顶出板的运动,保证成型模具完成顶出动作。The movement of the ejector plate can be accurately controlled through the driving mechanism to ensure that the forming mold completes the ejection action.
与现有技术相比,本汽车车灯面罩成型模具的顶出机构的优点在于:Compared with the prior art, the advantages of the ejection mechanism of the automotive lamp mask molding die are:
1、本汽车车灯面罩成型模具的顶出机构通过脱模滑块和大斜顶在顶出动作过程中发生相对运动,使大斜顶和脱模滑块之间的距离增大,脱模滑块对车灯面罩施加作用力使车灯面罩与大斜顶分离,从而实现车灯面罩的自动脱模,避免了对成型好的车灯面罩造成损伤。1. The ejection mechanism of the automotive lamp mask forming mold moves relatively through the ejection slider and the large inclined top during the ejection action, so that the distance between the large inclined top and the ejection slider increases, and the demoulding The slider exerts force on the lamp mask to separate the lamp mask from the large inclined roof, thereby realizing the automatic demoulding of the lamp mask and avoiding damage to the formed lamp mask.
2、本汽车车灯面罩成型模具的顶出机构通过导杆对大斜顶的顶出动作也起到导向作用,使大斜顶的顶出动作更平稳,并且减轻了大斜顶顶出时对导向斜孔孔壁的挤压,延长了动模板的使用寿命。2. The ejection mechanism of the automotive lamp mask forming mold also plays a guiding role in the ejection action of the large inclined roof through the guide rod, making the ejection action of the large inclined roof more stable, and reducing the time when the large inclined roof is ejected. Extruding the wall of the guide inclined hole prolongs the service life of the movable template.
附图说明Description of drawings
图1是本汽车车灯面罩成型模具的顶出机构未顶出状态下的结构示意图。Fig. 1 is the structural schematic view of the ejection mechanism of the automobile lamp mask molding die in the state where it is not ejected.
图2是本汽车车灯面罩成型模具的顶出机构顶出状态下的结构示意图。Fig. 2 is a structural schematic view of the ejection mechanism of the automobile lamp mask forming mold in the ejected state.
图中,1、动模板;2、大斜顶;21、凸模;22、滑动部;3、顶出板;4、顶杆;5、脱模滑块;6、导杆;7、滑块滑座;8、车灯面罩。In the figure, 1. moving template; 2. large inclined roof; 21. punch; 22. sliding part; 3. ejector plate; 4. ejector rod; Block slider; 8, headlight mask.
具体实施方式Detailed ways
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.
汽车车灯面罩成型模具包括动模和定模,动模和定模合模后形成用于成型车灯面罩8的型腔,动模包括动模板1和大斜顶2,动模和定模分离后,成型好的车灯面罩8位于大斜顶2上。本汽车车灯面罩成型模具的顶出机构包括顶出板3、顶杆4、脱模滑块5和驱动机构。The molding mold for the automobile light mask includes a movable mold and a fixed mold. After the movable mold and the fixed mold are closed, a cavity for forming the lamp mask 8 is formed. The movable mold includes a movable template 1 and a large inclined roof 2. The movable mold and the fixed mold After separation, the formed car lamp mask 8 is located on the large inclined roof 2. The ejector mechanism of the automotive lamp mask forming mold comprises an ejector plate 3, a ejector rod 4, a demoulding slide block 5 and a driving mechanism.
具体来说,如图1和图2所示,顶出板3水平设置在动模板1上,并能相对于动模板1上下滑动。大斜顶2倾斜设置在顶出板3上,动模板1上具有供大斜顶2穿过的导向斜孔。动模板1上还设置有导杆6,大斜顶2上固定有滑块滑座7,滑块滑座7上具有导向孔,导杆6穿设在导向孔内。在模具进行顶出动作的时候,滑块滑座7和大斜顶2一起沿着导杆6滑动,导杆6对大斜顶2的顶出动作也起到导向作用,使大斜顶2的顶出动作更平稳,并且减轻了大斜顶2顶出时对导向斜孔孔壁的挤压。Specifically, as shown in FIG. 1 and FIG. 2 , the ejector plate 3 is horizontally arranged on the movable template 1 and can slide up and down relative to the movable template 1 . The large inclined roof 2 is obliquely arranged on the ejector plate 3, and the movable formwork 1 has a guiding inclined hole for the large inclined roof 2 to pass through. The movable formwork 1 is also provided with a guide rod 6, and the large inclined roof 2 is fixed with a slider sliding seat 7, which has a guide hole, and the guide rod 6 is penetrated in the guide hole. When the mold is ejecting, the slide block 7 and the large inclined roof 2 slide together along the guide rod 6, and the guide rod 6 also plays a guiding role for the ejection of the large inclined roof 2, so that the large inclined roof 2 The ejection action of the ejector is more stable, and the extrusion of the inclined guide hole wall is reduced when the large inclined ejector 2 is ejected.
如图1和图2所示,本实施例中,大斜顶2包括凸模21和滑动部22,滑块滑座7固定连接在滑动部22的底部。凸模21表面具有用于成型车灯面罩8内表面的轮廓,滑动部22能在导向斜孔内滑动。作为优选方案,顶出板3上具有导向槽,导向槽的底面倾斜度与滑块滑座7的倾斜度相同,使大斜顶2相对于顶出板3的水平滑动更顺畅。顶杆4垂直设置在顶出板3上,脱模滑块5固定在顶杆4的端部。驱动机构设置在动模板1上(图中未示出),用于带动顶出板3相对于动模板1沿竖直方向滑动。在实际的生产和制造过程中,驱动机构可以采用液压缸和气缸,液压缸或者气缸的活塞杆固定在顶出板3的底部。通过驱动机构能够准确的控制顶出板3的运动,保证成型模具完成顶出动作。As shown in FIG. 1 and FIG. 2 , in this embodiment, the large inclined roof 2 includes a punch 21 and a sliding part 22 , and the sliding block sliding seat 7 is fixedly connected to the bottom of the sliding part 22 . The surface of the punch 21 has a profile for forming the inner surface of the lamp cover 8, and the sliding part 22 can slide in the guide inclined hole. As a preferred solution, there is a guide groove on the ejector plate 3, and the inclination of the bottom surface of the guide groove is the same as that of the slider slide seat 7, so that the horizontal sliding of the large inclined roof 2 relative to the ejector plate 3 is smoother. The ejector pin 4 is vertically arranged on the ejector plate 3 , and the demoulding slider 5 is fixed on the end of the ejector pin 4 . The driving mechanism is arranged on the movable template 1 (not shown in the figure), and is used to drive the ejector plate 3 to slide vertically relative to the movable template 1 . In the actual production and manufacturing process, the driving mechanism can adopt a hydraulic cylinder or an air cylinder, and the piston rod of the hydraulic cylinder or the air cylinder is fixed on the bottom of the ejector plate 3 . The movement of the ejector plate 3 can be accurately controlled through the driving mechanism to ensure that the forming mold completes the ejection action.
本汽车车灯面罩成型模具的顶出机构的工作原理是:当成型模具的动模和定模分离后,车灯面罩8留在大斜顶2上,脱模滑块5抵靠在车灯面罩8上。驱动机构带动顶出板3向上运动并靠近动模板1,顶杆4带动脱模滑块5随着顶出板3一起向上运动,动模板1推动大斜顶2沿着倾斜方向向外顶出,大斜顶2相对于顶出板3水平运动,随着顶出板3的运动,大斜顶2和脱模滑块5之间的距离逐渐增大,脱模滑块5对车灯面罩8施加作用力使车灯面罩8与大斜顶2分离。The working principle of the ejector mechanism of the automobile lamp mask forming mold is: when the movable mold and the fixed mold of the forming mold are separated, the lamp mask 8 remains on the large inclined roof 2, and the demoulding slider 5 leans against the lamp Mask 8 on. The driving mechanism drives the ejector plate 3 to move upward and close to the movable template 1, the ejector rod 4 drives the demoulding slider 5 to move upward together with the ejector plate 3, and the movable template 1 pushes the large inclined roof 2 to eject outward along the inclined direction , the large inclined roof 2 moves horizontally relative to the ejector plate 3, and with the movement of the ejector plate 3, the distance between the large inclined roof 2 and the demoulding slider 5 gradually increases, and the demoulding slider 5 pairs with the lamp mask 8 exerts an active force to separate the car lamp mask 8 from the large inclined roof 2.
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.
尽管本文较多地使用了动模板1、大斜顶2、凸模21、滑动部22、顶出板3、顶杆4、脱模滑块5、导杆6、滑块滑座7、车灯面罩8等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although this paper uses a lot of moving template 1, large inclined roof 2, punch 21, sliding part 22, ejector plate 3, ejector rod 4, demoulding slider 5, guide rod 6, slider slide seat 7, car Lamp cover 8 and other terms, but does not exclude the possibility of using other terms. These terms are only used to describe and explain the essence of the utility model more conveniently; interpreting them as any kind of additional limitation is contrary to the spirit of the utility model.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108773032A (en) * | 2018-06-12 | 2018-11-09 | 重庆鼎仁精密模具有限公司 | Vehicle heater unit housing injection mold ejecting mechanism |
CN109291377A (en) * | 2018-11-13 | 2019-02-01 | 宁波华众模具制造有限公司 | A kind of demoulding mechanism of front end frame of automobile mold |
CN110039717A (en) * | 2019-04-08 | 2019-07-23 | 宁波华众塑料制品有限公司 | It is a kind of for producing the mold of plaque under tail-gate |
CN112829167A (en) * | 2020-12-31 | 2021-05-25 | 苏州泽汉汽车零部件有限公司 | Be used for fashioned mould of special-shaped surface EPP |
-
2014
- 2014-08-30 CN CN201420497494.4U patent/CN203994573U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108773032A (en) * | 2018-06-12 | 2018-11-09 | 重庆鼎仁精密模具有限公司 | Vehicle heater unit housing injection mold ejecting mechanism |
CN109291377A (en) * | 2018-11-13 | 2019-02-01 | 宁波华众模具制造有限公司 | A kind of demoulding mechanism of front end frame of automobile mold |
CN109291377B (en) * | 2018-11-13 | 2024-01-16 | 宁波华众模具制造有限公司 | Demoulding mechanism of automobile front end frame mould |
CN110039717A (en) * | 2019-04-08 | 2019-07-23 | 宁波华众塑料制品有限公司 | It is a kind of for producing the mold of plaque under tail-gate |
CN110039717B (en) * | 2019-04-08 | 2024-02-02 | 宁波华众塑料制品有限公司 | A mould for producing plaque under tail-gate |
CN112829167A (en) * | 2020-12-31 | 2021-05-25 | 苏州泽汉汽车零部件有限公司 | Be used for fashioned mould of special-shaped surface EPP |
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