CN203994407U - Aluminum-plastic blister rolling formation device - Google Patents
Aluminum-plastic blister rolling formation device Download PDFInfo
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- CN203994407U CN203994407U CN201420480979.2U CN201420480979U CN203994407U CN 203994407 U CN203994407 U CN 203994407U CN 201420480979 U CN201420480979 U CN 201420480979U CN 203994407 U CN203994407 U CN 203994407U
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- roller
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- mandrel
- aluminum
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Abstract
The utility model discloses a kind of aluminum-plastic blister rolling formation device, comprise frame and forming rolls, two mandrels are installed in frame, between mandrel, connect by actuated element; Forming rolls comprises punch roller and die roller, the roll body two ends of punch roller and die roller are provided with support ring, he regulates the gap of the working surface of the roll body cylindrical of punch roller and die roller by support ring, the working surface of punch roller is provided with punch, the working surface of die roller is provided with die, and punch and die mate mutually; In the heating element heater hole of the roll body inside of forming rolls, be provided with heating element heater; Punch roller and die roller are separately fixed on two mandrels, and any mandrel can be with the drive unit of moving mandrel's rotation for connecting.The beneficial effects of the utility model are: the force way of rolling formation process is some contact, and operating pressure is little and even, and load is steady, and energy consumption is low, can process continuously, is conducive to enhance productivity, and reduces the demand to labour, reduces production costs.
Description
Technical field
The utility model relates to rolling formation mould apparatus field, relates in particular to aluminum-plastic blister rolling formation device.
Background technology
What the aluminum-plastic blister forming technology of existing capsule and tablet generally adopted is concave-convex mold platen shaping as shown in Figures 1 and 2, concora crush forming technology makes product shaping by pressure between concave-convex mold, concave-convex mold is face contact, and operating pressure is large and inhomogeneous, has impact, energy loss is large, process is back and forth interrupted, cannot form automatic assembly line with other equipment on-line jobs and produce, and production efficiency is low, labor strength is large, very easily produces personal injury.
Utility model content
Technical problem to be solved in the utility model is: provide a kind of aluminum-plastic blister rolling formation device for the problem described in background technology, substitute existing platen forming technology with rolling formation technique, can improve aluminum-plastic blister production efficiency, reduce energy consumption and improve production security.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of aluminum-plastic blister rolling formation device, comprise frame and forming rolls, in described frame, be rotatably mounted with two mandrels, thereby between described mandrel, connect and link by actuated element, the direction of rotation of two mandrels; Described forming rolls comprises punch roller and die roller, the roll body two ends of described punch roller and die roller are provided with support ring, the gap of the working surface of the roll body cylindrical of punch roller and die roller regulates by described support ring, the working surface of punch roller is provided with the punch that shape is mated with aluminum-plastic blister to be processed, the working surface of die roller is provided with the die that shape is mated with aluminum-plastic blister to be processed, and described punch and described die mate mutually; The roll body inside of forming rolls is provided with heating element heater hole, and described heating element heater is provided with the heating element heater for forming rolls is heated in hole; Punch roller and die roller are separately fixed on two mandrels, and punch roller and die roller are concentric with mandrel respectively, and any mandrel can be with the drive unit of moving mandrel's rotation for connecting.
Further, described punch and die on described punch roller and die roller along roll body be axially provided with at least one row, every row's punch and die are provided with at least one along 360 ° of roll body are circumferential.
Further, described actuated element comprises a pair of intermeshing tune gap gear, and described tune gap gear is arranged on described mandrel.
Further, described forming rolls and described mandrel adopt different materials to make.
The beneficial effects of the utility model are: the outer round surface of the roll body two end supports ring of punch roller and die roller is in contact with one another and relative rotation under certain operating pressure, the aluminium plastic material of the roll body cylindrical working face through punch roller and die roller is there is to the bubble-cap of given shape by being processed into of punch and die, the force way of rolling formation process is some contact, operating pressure is less and even, load is steady, energy loss is few, can process continuously again and again, thereby realize automatic production line operation and manufacture process automation, be conducive to enhance productivity, reduce the demand to labour, reduce production costs.
Brief description of the drawings
Fig. 1 is concave-convex mold platen building mortion of the prior art.
Fig. 2 is concave-convex mold platen building mortion of the prior art.
Fig. 3 is the front view of the aluminum-plastic blister rolling formation device of the utility model embodiment.
Fig. 4 is the right view of the aluminum-plastic blister rolling formation device of the utility model embodiment.
Fig. 5 is the schematic diagram of another forming rolls of the aluminum-plastic blister rolling formation device of the utility model embodiment.
Fig. 6 is the schematic diagram of the another forming rolls of the aluminum-plastic blister rolling formation device of the utility model embodiment.
Label declaration:
10, frame; 11, mandrel; 12, actuated element;
20, forming rolls; 21, punch roller; 211, punch; 212, additional punch; 22, die roller; 221, die; 222, extra die; 23, support ring; 24, heating element heater hole; 25, heating element heater.
Detailed description of the invention
By describing technology contents of the present utility model in detail, being realized object and effect, below in conjunction with embodiment and coordinate accompanying drawing to be explained in detail.
The design of the utility model most critical is: adopt the mode of rolling formation to process aluminum-plastic blister, can enhance productivity, and overcome the hidden danger that safety problem easily occurs in platen shaping production.
Refer to Fig. 3 and Fig. 4, a kind of aluminum-plastic blister rolling formation device, comprises frame 10 and forming rolls 20.
In described frame 10, be rotatably mounted with two mandrels 11, thereby between described mandrel 11, connect and link by actuated element 12, the direction of rotation of two mandrels 11.
Described forming rolls 20 comprises punch roller 21 and die roller 22, the roll body two ends of described punch roller 21 and die roller 22 are provided with support ring 23, under the support that the gap of the working surface of the roll body cylindrical of punch roller 21 and die roller 22 regulates by described support ring 23, there is gap, the working surface of punch roller 21 is provided with the punch 211 that shape is mated with aluminum-plastic blister to be processed, the working surface of die roller 22 is provided with the die 221 that shape is mated with aluminum-plastic blister to be processed, and described punch 211 and described die 221 mate mutually.
The roll body inside of forming rolls 20 is provided with heating element heater hole 24, is provided with the heating element heater 25 for forming rolls 20 is heated in described heating element heater hole 24.
Punch roller 21 and die roller 22 are separately fixed on two mandrels 11, and punch roller 21 and die roller 22 are concentric with mandrel 11 respectively, and any mandrel 11 can be with the drive unit of moving mandrel's rotation for connecting.
From foregoing description, the beneficial effects of the utility model are: the outer round surface of the roll body two end supports ring of punch roller and die roller is in contact with one another and relative rotation under certain operating pressure, the aluminium plastic material of the roll body cylindrical working face through punch roller and die roller is there is to the bubble-cap of given shape by being processed into of punch and die, the force way of rolling formation process is some contact, operating pressure is less and even, load is steady, energy loss is few, can process continuously again and again, thereby realize automatic production line operation and manufacture process automation, be conducive to enhance productivity, reduce the demand to labour, reduce production costs.
In addition, roll body is heated to the shaping that can accelerate bubble-cap by heating element heater is set in the heating element heater hole of roll body inside, thereby significantly shorten the curring time of bubble-cap, be conducive to increase work efficiency.
Further, punch and die on punch roller and die roller along roll body be axially provided with at least one row, every row's punch and die are provided with at least one along 360 ° of roll body are circumferential.
Seen from the above description, adopt the continuous set-up mode of such concave-convex mold can guarantee that forming rolls has the lasting ability that plastic-aluminum raw material is carried out to bubble-cap shaping, is conducive to increase work efficiency.
Further, actuated element comprises a pair of intermeshing tune gap gear, adjusts gap gear to be arranged on described mandrel.
Seen from the above description, adopt and adjust gap gear drive can ensure that the rotation of forming rolls has best sync rates.
Further, forming rolls and mandrel adopt different materials to make.
Seen from the above description, adopt bi-material to make and can guarantee that forming rolls and mandrel can synchronously not wear and tear, mandrel can adopt comparatively cheap material to make and change after wearing and tearing, forming rolls can be made up of comparatively expensive and wear-resisting material, is also conducive to increase the service life when guaranteeing forming accuracy.
Please refer to Fig. 3 and Fig. 4, embodiment mono-of the present utility model is: a kind of aluminum-plastic blister rolling formation device, comprises frame 10 and forming rolls 20.
In frame 10, be rotatably mounted with two mandrels 11, be separately installed with identical gear, and realize two interlocks between mandrel, the direction of rotation of two mandrels 11 by the engagement of gear.
Forming rolls 20 comprises punch roller 21 and die roller 22, the roll body two ends of punch roller 21 and die roller 22 are provided with support ring 23, the gap of the working surface of the roll body cylindrical of punch roller 21 and die roller 22 regulates by support ring 23, the working surface of punch roller 21 is provided with punch 211, the working surface of die roller 22 is provided with die 221, punch 211 and die 221 on punch roller 21 and die roller 22 along roll body be axially provided with two rows, every row's punch 211 and die 221 are along 360 ° of circumferential even settings of roll body.Wherein, the shape of punch 211 is all rectangular taper type mutually with the shape of institute's converted products, the shape of die 221 and punch 211 match, and the distributing position of die 221 on the working surface of the roll body cylindrical of die roller 22 is corresponding with the distributing position of punch 211 on the working surface of the roll body cylindrical of punch roller 21.
The roll body inside of forming rolls 20 is provided with heating element heater hole 24, is provided with the heating element heater 25 for forming rolls 20 is heated in heating element heater hole 24.
The mode that punch roller 21 is connected with interference respectively with die roller 22 is fixed on two mandrels 11, forming rolls 20 can adopt extraordinary mould steel to make, mandrel 11 can adopt Fine Steel Casting iron to make, punch roller 21 and die roller 22 are concentric with mandrel 11 respectively, and any mandrel 11 can be with the drive unit of moving mandrel's rotation for connecting.
Aborning, mandrel can an external motor Lai Dai moving mandrel, a mandrel is by adjusting the engagement of gap gear to drive another root mandrel to rotate, thereby drive further forming rolls to rotate, now plastic-aluminum raw material is placed in to the working surface between punch roller and die roller, plastic-aluminum raw material is brought between punch and die under the transmission of the punch roller rotating and die roller, and punch and die cooperatively interact and on plastic-aluminum raw material, be shaped bubble-cap, aluminum-plastic blister is taken out of by the opposite side from forming rolls, completes shaping.
Please refer to Fig. 5, embodiment bis-of the present utility model is: a kind of aluminum-plastic blister rolling formation device, Fig. 3 only illustrates its forming rolls, be with the difference of embodiment mono-, punch 211 and die 221 on punch roller 21 and the die roller 22 of this forming rolls are respectively equipped with four rows, and punch 211 is cylindrical, the shape of die 221 and punch 211 match.
Please refer to Fig. 6, embodiment tri-of the present utility model is: a kind of aluminum-plastic blister rolling formation device, Fig. 6 only illustrates its forming rolls, be with the difference of embodiment mono-, between on the punch roller 21 of this forming rolls and die roller 22 two row's punch 211 and die 221, be also provided with banded additional punch 212 and extra die 222, and the rectangular taper type that punch 211 is oblique setting, the shape of die 221 and punch 211 match.
In the shape of actual production convex mould and die more than above-mentioned three embodiment three kinds, the shape of punch and die can design arbitrarily according to actual production demand.
In sum, the operating pressure of the aluminum-plastic blister rolling formation device that the utility model provides is less and even, load is steady, energy loss is few, can process continuously again and again, thereby realize automatic production line operation and manufacture process automation, be conducive to enhance productivity, reduce the demand to labour, reduce production costs.The heating element heater of roll body inside heats the shaping that can accelerate bubble-cap to roll body, thereby significantly shortens the curring time of bubble-cap, is conducive to further increase work efficiency.Adopt and adjust gap gear drive can ensure that the rotation of forming rolls has best sync rates.Adopt bi-material to make and can guarantee that forming rolls and mandrel can synchronously not wear and tear, mandrel can adopt comparatively cheap material to make and change after wearing and tearing, forming rolls can be made up of comparatively expensive and wear-resisting material, is also conducive to increase the service life when guaranteeing forming accuracy.
The foregoing is only embodiment of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalents of utilizing the utility model description and accompanying drawing content to do; or be directly or indirectly used in relevant technical field, be all in like manner included in scope of patent protection of the present utility model.
Claims (4)
1. an aluminum-plastic blister rolling formation device, comprises frame and forming rolls, it is characterized in that,
In described frame, be rotatably mounted with two mandrels, thereby connect and link by actuated element between described mandrel, the direction of rotation of two mandrels;
Described forming rolls comprises punch roller and die roller, the roll body two ends of described punch roller and die roller are provided with support ring, the gap of the working surface of the roll body cylindrical of punch roller and die roller regulates by described support ring, the working surface of punch roller is provided with the punch that shape is mated with aluminum-plastic blister to be processed, the working surface of die roller is provided with the die that shape is mated with aluminum-plastic blister to be processed, and described punch and described die mate mutually;
The roll body inside of forming rolls is provided with heating element heater hole, and described heating element heater is provided with the heating element heater for forming rolls is heated in hole;
Punch roller and die roller are separately fixed on two mandrels, and punch roller and die roller are concentric with mandrel respectively, and any mandrel can be with the drive unit of moving mandrel's rotation for connecting.
2. aluminum-plastic blister rolling formation device according to claim 1, it is characterized in that, described punch and die on described punch roller and die roller along roll body be axially provided with at least one row, every row's punch and die are provided with at least one along 360 ° of roll body are circumferential.
3. aluminum-plastic blister rolling formation device according to claim 1, is characterized in that, described actuated element comprises a pair of intermeshing tune gap gear, and described tune gap gear is arranged on described mandrel.
4. aluminum-plastic blister rolling formation device according to claim 1, is characterized in that, described forming rolls and described mandrel adopt different materials to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420480979.2U CN203994407U (en) | 2014-08-25 | 2014-08-25 | Aluminum-plastic blister rolling formation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420480979.2U CN203994407U (en) | 2014-08-25 | 2014-08-25 | Aluminum-plastic blister rolling formation device |
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| CN203994407U true CN203994407U (en) | 2014-12-10 |
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| CN201420480979.2U Active CN203994407U (en) | 2014-08-25 | 2014-08-25 | Aluminum-plastic blister rolling formation device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104191553A (en) * | 2014-08-25 | 2014-12-10 | 三明市普诺维机械有限公司 | Aluminum-plastic blister roll forming device |
| CN107097578A (en) * | 2017-07-03 | 2017-08-29 | 晋江市海纳机械股份有限公司 | A kind of embossing device and the recessed roller of embossing |
-
2014
- 2014-08-25 CN CN201420480979.2U patent/CN203994407U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104191553A (en) * | 2014-08-25 | 2014-12-10 | 三明市普诺维机械有限公司 | Aluminum-plastic blister roll forming device |
| CN104191553B (en) * | 2014-08-25 | 2017-02-15 | 三明市普诺维机械有限公司 | Aluminum-plastic blister roll forming device |
| CN107097578A (en) * | 2017-07-03 | 2017-08-29 | 晋江市海纳机械股份有限公司 | A kind of embossing device and the recessed roller of embossing |
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