CN203990715U - A kind of brown rice atomizing-dampening system device - Google Patents
A kind of brown rice atomizing-dampening system device Download PDFInfo
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- CN203990715U CN203990715U CN201420442050.0U CN201420442050U CN203990715U CN 203990715 U CN203990715 U CN 203990715U CN 201420442050 U CN201420442050 U CN 201420442050U CN 203990715 U CN203990715 U CN 203990715U
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- rice
- brown rice
- atomizing
- feed bin
- dampening system
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Abstract
The utility model discloses a kind of brown rice atomizing-dampening system device, comprise feed bin, water inlet pipe and brown rice carrier pipe are set respectively at feed bin top, at water inlet pipe, place arranges rotating disk, rotating disk is connected with the motor being arranged on outside feed bin, the utility model has following remarkable technological effect compared with existing dry grinding husk rice: improved rice and milled irregularly, improved whiteness; Rice temperature rise when additional moisture makes up for husk rice and the moisture that produces is steamed, also just therefore having overcome rice extexine moisture sharply evaporates the internal stress of generation, so reduced the be full of cracks of rice; Save husk rice power consumption; Reduce broken rice rate; Increase rice milling yield, the simultaneously brown rice after atomizing-dampening system, surperficial water content, chaff layer is soft, pressure is little, at the bottom of temperature rise, grain of rice surface wettability, can form on surface one deck gel mould as thin as a wafer, keep the taste fresh degree of rice.
Description
Technical field
The utility model relates to a kind of brown rice atomizing-dampening system device, belongs to grain-production processing technique field.
Background technology
For a long time, rice processing is mainly taking mechanical husk rice method as main, though paddy newly old, moisture content is big or small, inherent quality how, dry stone roller without exception, especially to the mill brown rice of state of off-target, traditional husk rice technique exists that energy consumption is large, many, the rice food flavor value of cracking rice and the shortcoming such as any surface finish degree of picking is not good enough.Its principle of mechanical husk rice that we know is the mechanism of utilizing rice mill to produce, brown rice cortex is cut by stone roller and is reached peeling object.This effect is divided into again frictional action and abrasive action.In rice milling process, between the grain of rice and the grain of rice, produce relative motion between the grain of rice and rice mill member, mutual friction is peeled off brown rice cortex.This frictional action must carry out under the friction of intensified pressure, and pressure increase can make broken rice rate increase, and economic benefit declines.And abrasive action is by the husky roller surface of hard Buddha's warrior attendant, brown rice epidermis is done to grind and cut fast, thereby make brown rice cortex be stripped from.This husk rice mode, pressure is less, and roller linear velocity is higher, and cracking rice of generation is few, but the fineness on rice surface is poor, is prone to the inhomogeneous phenomenon of rice finished product precision.In order to adapt to the demand in market, above husk rice technique all needs to carry out improving effective and reasonablely, to improve the precision of rice and to reduce production costs.
Utility model content
The purpose of this utility model is: a kind of brown rice atomizing-dampening system device easy for installation is provided, realize brown rice is carried out to atomizing-dampening system, modified profit is rough, to improving the head rice yield of rice finished product, improve rice outward appearance and edible quality, reduction power consumption, to overcome the deficiencies in the prior art.
The technical solution of the utility model
A kind of brown rice atomizing-dampening system device, comprises feed bin, and water inlet pipe and brown rice carrier pipe are set respectively at feed bin top, and at water inlet pipe, place arranges rotating disk, and rotating disk is connected with the motor being arranged on outside feed bin.
In aforesaid brown rice atomizing-dampening system device, described rotating disk is back taper shell structure.
The utility model is rolled over meter Fang Fa by a kind of brown rice atomizing-dampening system and is built, the method the method is utilized the rolling rice technique of prior art, roll over the rice huller paddy and a rolling rice inter process of rice technique in prior art, the rough separation of paddy afterwards clean brown rice enter first and roll over before rice operation, by being carried out to uniform atomizing, brown rice water treatment, after the chaff layer of brown rice and embryo water suction, expand softening, form the gradation of moisture and outer little interior large intensity gradient that outer imperial palace is little, between brown rice cortex and rice kernel structure, produce relative displacement, cortex, aleurone institutional framework remitted its fury, rice seed intensity strengthens relatively, the coefficient of friction of brown rice outer surface increases, then adopt existing subsequent technique of rolling over rice technique to complete and roll over rice.
Aforesaid brown rice atomizing-dampening system is rolled in meter Fang Fa, said atomization processing method is that water is delivered on the rotating disk of High Rotation Speed, control rotary speed, realizing liquid is drawn as film and throws away from the edge of dish, the liquid throwing away is subject to the friction of surrounding air, become centrifugal atomizing, make brown rice obtain the evenly rough object of profit.
Aforesaid brown rice atomizing-dampening system is rolled in meter Fang Fa, in atomization treatment process, brown rice cortex water content is divided and is increased to 16.5%-17.0%, and in feed bin, deposit 20-40 minute.
Owing to having adopted technique scheme, compared with prior art, owing to having adopted technique scheme, compared with prior art, the utility model is suitable for brown rice water content lower than 17% making, be particularly suitable for and the making of brown rice water content lower than 16%-16.5%, so in actual processing, in the time that brown rice water content is low and inside and outside water content is consistent, while carrying out husk rice, stone roller internal pressure is large, temperature rise, heat up immediately in the brown rice top layer that enters rice mill, moisture evaporation, cause the inside and outside moisture of the grain of rice, temperature difference, chap and form, quick-fried waist, the phenomenon such as crack rice, and after adopting atomization to process, after the chaff layer of brown rice and embryo water suction, expand softening, form the gradation of moisture and outer little interior large intensity gradient that outer imperial palace is little, between chaff layer and rice kernel structure, produce relative displacement, cortex, aleurone institutional framework remitted its fury, rice seed intensity strengthens relatively, the coefficient of friction of brown rice outer surface increases, like this, needn't both can realize pearling by very large extruding force and shearing force, greatly reduce fragmentation and the crackle in rice milling process, make rice surface more smooth, head rice yield increases substantially, the utility model has following remarkable technological effect compared with existing dry grinding husk rice: improved rice and milled irregular, improve whiteness, rice temperature rise when additional moisture makes up for husk rice and the moisture that produces is steamed, also just therefore having overcome rice extexine moisture sharply evaporates the internal stress of generation, so reduced the be full of cracks of rice, save husk rice power consumption, reduce broken rice rate, increase rice milling yield, the simultaneously brown rice after atomizing-dampening system, surperficial water content, chaff layer is soft, pressure is little, at the bottom of temperature rise, grain of rice surface wettability, can form on surface one deck gel mould as thin as a wafer, keep the taste fresh degree of rice.
Economic and Efficiency Analysis of the present utility model
After brown rice atomizing-dampening system, enter a meter machine pearling, as added lubricant, ton husk rice power consumption reduces, rice bran and the minimizing of cracking rice, and rice goes out rate and improves, my company, with with batch paddy raw material, under normal production conditions, the brown rice of atomizing-dampening system and atomizing-dampening system is not carried out to the test of producing, by arrangement, the reckoning of testing initial data, the moisture of few loss, cracking rice of going out less must increase rice finished product with rice bran.Former " large grain is fragrant " whole polished rice rice milling yield 36%, after atomizing-dampening system, rice milling yield is 39%, has increased by 3%; Former " Liangyou 363 ", " should be fragrant excellent " whole polished rice rice milling yield 48%, after atomizing-dampening system, rice milling yield is 50.5%, has increased by 2.5%; Increased rice finished product 30kg, company produces 2000 tons per year, can increase rice finished product 60000kg, and large grain is fragrant by 11.00 yuan of calculating of per kilogram rice (having deducted the 2.00 yuan/kg of price difference that cracks rice), 660,000 yuan of synergy; " Liangyou 363 ", " should be fragrant excellent " improve 2.5% whole smart rice milling yield, increase rice finished product 25kg, by the output of 25000 tons, company, can increase rice finished product 625000kg, deduct by existing market valency 2.00/kg(the 2.00 yuan/kg of price difference that cracks rice), 1,250,000 yuan of synergy, amount to 1,910,000 yuan of year new output values.
Brief description of the drawings
Accompanying drawing 1 is structural representation of the present utility model.
Being labeled as in accompanying drawing: 1-feed bin, 2-water inlet pipe, 3-brown rice carrier pipe, 4-rotating disk, 5-motor.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further described in detail, but not as any limitation of the invention.
The utility model embodiment: a kind of brown rice atomizing-dampening system is rolled over meter Fang Fa, the method is utilized the rolling rice technique of prior art, roll over the rice huller paddy and a rolling rice inter process of rice technique in prior art, the rough separation of paddy afterwards clean brown rice enter first and roll over before rice operation, by being carried out to uniform atomizing, brown rice water treatment, brown rice cortex water content is divided and is increased to 16.5%-17.0%, and in feed bin, deposit 20-40 minute, after the chaff layer of brown rice and embryo water suction, expand softening, form the gradation of moisture and outer little interior large intensity gradient that outer imperial palace is little, between brown rice cortex and rice kernel structure, produce relative displacement, cortex, aleurone institutional framework remitted its fury, rice seed intensity strengthens relatively, the coefficient of friction of brown rice outer surface increases, then adopt existing subsequent technique of rolling over rice technique to complete and roll over rice.
Wherein said atomization processing method is that water is delivered on the rotating disk of High Rotation Speed, control rotary speed, realize liquid and be drawn as film and throw away from the edge of dish, the liquid throwing away is subject to the friction of surrounding air, become centrifugal atomizing, make brown rice obtain the evenly rough object of profit.
A kind of brown rice atomizing-dampening system device constructed according to said method, as shown in drawings, comprise feed bin 1, this feed bin is column structure, at feed bin 1 top, water inlet pipe 2 and brown rice carrier pipe 3 are set respectively, at water inlet pipe, 2 places arrange rotating disk 4, and this rotating disk 4 is back taper shell structure, and rotating disk 4 is connected with the motor 5 being arranged on outside feed bin 1.
In use, first check out the water content of brown rice and brown rice enter feed bin flow velocity, determine the flow velocity of water in water inlet pipe, rotary speed is set and ensures that water is to form film (above-mentioned computational methods all adopt conventionally calculation to draw or just can complete through efficiency test) throwing away rotating disk, the moisture throwing away is subject to the friction of surrounding air, become centrifugal atomizing, to carry out full and uniform profit rough with the brown rice flowing out from brown rice carrier pipe, and deposit and within 20-40 minute, complete brown rice atomization processing, temperature range in operation of the present invention gets final product (note: press the water content of national regulation rice not higher than 17%) at normal temperature.
Claims (2)
1. a brown rice atomizing-dampening system device, comprise feed bin (1), it is characterized in that: at feed bin (1) top, water inlet pipe (2) and brown rice carrier pipe (3) are set respectively, locate to arrange rotating disk (4) at water inlet pipe (2), rotating disk (4) motor (5) outer with being arranged on feed bin (1) is connected.
2. brown rice atomizing-dampening system device according to claim 1, is characterized in that: described rotating disk (4) is back taper shell structure.
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CN201420442050.0U CN203990715U (en) | 2014-08-07 | 2014-08-07 | A kind of brown rice atomizing-dampening system device |
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CN201420442050.0U CN203990715U (en) | 2014-08-07 | 2014-08-07 | A kind of brown rice atomizing-dampening system device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104772174A (en) * | 2014-08-07 | 2015-07-15 | 贵州茅贡米业有限公司 | Method for milling unpolished rice by atomizing and dampening and atomizing device |
-
2014
- 2014-08-07 CN CN201420442050.0U patent/CN203990715U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104772174A (en) * | 2014-08-07 | 2015-07-15 | 贵州茅贡米业有限公司 | Method for milling unpolished rice by atomizing and dampening and atomizing device |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141210 Termination date: 20150807 |
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EXPY | Termination of patent right or utility model |