CN203976389U - Multi-functional down-filling machine - Google Patents

Multi-functional down-filling machine Download PDF

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Publication number
CN203976389U
CN203976389U CN201420278490.7U CN201420278490U CN203976389U CN 203976389 U CN203976389 U CN 203976389U CN 201420278490 U CN201420278490 U CN 201420278490U CN 203976389 U CN203976389 U CN 203976389U
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Prior art keywords
suede
storage
blend
bench board
mainframe box
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Expired - Fee Related
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CN201420278490.7U
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Chinese (zh)
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曾蕙玲
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Abstract

The utility model discloses the multi-functional down-filling machine that fills suede apparatus field, the storage suede mainframe box that it comprises electric cabinet and is close to electric cabinet side, the top of storage suede mainframe box is provided with storage suede top case, the tow sides of storage suede mainframe box are connected with respectively the first bench board and the second bench board, the positive and negative surface of storage suede mainframe box be provided with two above and be connected with vacuum device go out suede pipe, described go out the low pressure that is also connected with for filling suede of suede pipe fill suede device, the inside of storage suede mainframe box is provided with one-level stirring system and secondary stirring system, also be provided with and blend mechanism at the front end of secondary stirring system, this blend gear mechanism by blend tooth group one and with blend the tooth group two that blends that tooth group one matches and form.On secondary stirring system, have additional and blend mechanism, can a tractor serves several purposes, except can filling eider down, all right filling feather and down, chemical fibre cotton etc., applied widely, also solve long lattice garment piece simultaneously and filled the problem that suede is inhomogeneous, not fluffy, and reduced the artificial beating time.

Description

Multi-functional down-filling machine
Technical field
The utility model relates to and fills suede apparatus field, is specifically related to multi-functional down-filling machine.
Background technology
In the time making down products, eider down need to be filled in prefabricated cloth bag, then carry out quilting, form product.
Before special down-filling machine is released, down products production firm mostly fills eider down with manual mode of operation in cloth bag, and this mode of operation exists following shortcoming: the one, and the large and inefficiency of workman's labour intensity; The 2nd, loading error is large, affect the quality of down products and even undermine businessman's reputation, because adopt such as electronic scale or similar measurement instrument and measure by workman in filling suede process by hand, and judge that variable intuitively adds subjective assurance with workman entirely, so the variation of the factors such as the whether accurate workman's of being subject to of loading experience, sense of responsibility and/or mood and occur fluctuating; The 3rd, because eider down proportion is lighter, thereby be prone to elegant flying upward, both affected operating environment, cause again eider down waste.
The applicant proposes a utility application about intelligent environmental protection type down-filling machine on September 07th, 2011; its Granted publication number is CN202246040U; it can control accurate and work efficiency is high; protect environment also to save resource, solved the existing variety of issue of manual operation.But also there is following defect in this automatic down-filling machine: 1) multiple when filling suede mouth and working simultaneously, influence each other and can cause some to fill suede mouth not go out suede owing to respectively filling suede mouth, also cause each to fill the salty amount of suede simultaneously not up to standard; 2) in the time that airtight garment piece is filled to suede, do not enter sometimes suede and fill suede speed slow; 3) cloth bag of long lattice fills after suede, and eider down can be charged on one side, and the later stage pats to process and need to spend the more time, and the needlework hole at the position that also can make to sew becomes large, causes eider down to run out from Qi Chu; 4) can only only limit to filling eider down product.
Utility model content
The purpose of this utility model is to solve above defect, and a kind of multi-functional down-filling machine is provided, and it can a tractor serves several purposes, except can filling eider down, and can also filling feather and down or chemical fibre cotton etc.
The purpose of this utility model is achieved in the following ways:
Multi-functional down-filling machine, the storage suede mainframe box that it comprises electric cabinet and is close to electric cabinet side, the top of storage suede mainframe box is provided with storage suede top case, the tow sides of storage suede mainframe box are connected with respectively the first bench board and the second bench board, the head end of the first bench board is fixed on the front of storage suede mainframe box, and the head end of the second bench board is fixed on the reverse side of storage suede mainframe box.
The surface of electric cabinet is provided with full-automatic numerical control control panel, the inside of electric cabinet is provided with electronic box, blower fan, No. two blower fans and the oil and water filters with intelligent manometer, the inside of storage suede top case is provided with shredding system, the side of storage suede top case is connected with negative pressure of vacuum Jia Rong mechanism, and it is connected with No. two blower fans.The top of storage suede top case is connected with vacuum device, and it is connected with a blower fan.The positive and negative surface of storage suede mainframe box be provided with two above and be connected with vacuum device go out suede pipe, described go out the low pressure that is also connected with for filling suede of suede pipe fill suede device, go out the top that suede pipe lays respectively at the first bench board and the second bench board, convenient operation while making to fill suede work.
The inside of storage suede mainframe box is provided with one-level stirring system and secondary stirring system, secondary stirring system be positioned at one-level stirring system under, described secondary stirring system is by secondary motor, the secondary rotating shaft of rotating by secondary driven by motor and some secondary stirrer gears that are arranged in secondary rotating shaft form, the head end of described secondary stirrer gear is fixed on the surface of secondary rotating shaft, past extension after the tail end bending of secondary stirrer gear, also be provided with and blend mechanism at the front end of secondary stirring system, this blend gear mechanism by blend tooth group one and with blend the tooth group two that blends that tooth group one matches and form, blend tooth group one and be equipped with a row meshing pointed tooth mutually with the front end that blends tooth group two, wherein, blend the medial surface that tooth group one is fixedly mounted on storage suede mainframe box, blend the tail end that tooth group two is fixedly mounted on secondary stirrer gear, when secondary stirrer gear rotates, drive and blend tooth group two synchronous rotaries.
In above-mentioned explanation, this full-automatic numerical control control panel comprises that source switch, negative pressure of vacuum add suede organization switch, low pressure is filled suede device switch, shredding system switching, vacuum device switch, destatics switch and reclaimed switch.
In above-mentioned explanation, more preferred scheme, described in blend tooth group one and blend tooth group two and be all parallel to secondary rotating shaft.
In above-mentioned explanation, more preferred scheme, described go out suede pipe be two-layer pipe, by being arranged on going out suede inner tube and being sleeved on out the sleeve pipe that vacuumizes of tube outside in suede and forming of the storage positive and negative surface of suede mainframe box, go out suede inner tube and vacuumize and between sleeve pipe, form air-out passage, the front end that goes out suede inner tube is velour output, the front bottom end that vacuumizes sleeve pipe is provided with the aperture of several proper alignment, the bottom, rear end that vacuumizes sleeve pipe is down extended with draws back vacuum port, makes the air of drawing back be entered through air-out passage and be extracted out from drawing back vacuum port by aperture.
In above-mentioned explanation, more preferred scheme, the tail end of described the first bench board is connected with the first collection box, the bottom of the first bench board is provided with the first recovery approach being connected with the first collection box, the tail end of the second bench board is connected with the second collection box, and the bottom of the second bench board is provided with the second recovery approach being connected with the second collection box.Fill for a long time the surface of the first bench board and the second bench board after suede work and all can have the eider down spilling on a small quantity, can carry out recycling by the first collection box and the second collection box.
In above-mentioned explanation, more preferred scheme, described vacuum device comprises curved siphunculus and the aspiration channel one being connected with curved siphunculus conducting, and one end of curved siphunculus extends to the top of storage suede top case, and one end of aspiration channel one extends in electric cabinet and is connected with a blower fan.
In above-mentioned explanation, more preferred scheme, described negative pressure of vacuum Jia Rong mechanism comprises and is arranged on the filter cartridge of storage case side, suede top and is connected to filter cartridge bottom for drawing the aspiration channel two in outside eider down source.Fill in suede process, vacuum device is synchronoused working with negative pressure of vacuum Jia Rong mechanism, guarantees to fill the stability of suede, has also solved long lattice garment piece simultaneously and has filled the problem that suede is inhomogeneous, not fluffy.
In above-mentioned explanation, more preferred scheme, is equipped with computer man-machine interface, pull bar and observation window on the positive and negative surface of storage suede mainframe box, below the first bench board and the second bench board, is equipped with foot-operated switch.
In above-mentioned explanation, more preferred scheme, the shredding rotating shaft that described shredding system is rotated by shredding motor, by shredding driven by motor and two above loosening teeth that are arranged in shredding rotating shaft form, shredding rotating shaft is vertically arranged on storage Rong Dingxiang center, and shredding motor is positioned at the top of shredding rotating shaft.
In above-mentioned explanation, more preferred scheme, the one-level rotating shaft that described one-level stirring system rotates by one-level motor, by one-level driven by motor and some one-level stirrer gears that are arranged in one-level rotating shaft form, one-level rotating shaft horizontally set, the head end of one-level stirrer gear is fixed on the surface of one-level rotating shaft, past extension after the tail end bending of one-level stirrer gear.
The beneficial effect that the utility model produces is as follows:
1) solve multiple stability and accuracys of filling suede mouth and fill simultaneously suede weight, be independent of each other, can work independently, also possess the space of filling the upgrading of suede mouth to more simultaneously;
2) fill suede device because being equipped with low pressure, solve the quick-fried line of airtight garment piece, do not enter suede, weight forbidden, enters the slow-footed problem of suede, also solved long lattice garment piece simultaneously and filled the problem that suede is inhomogeneous, not fluffy, and reduced the artificial beating time;
3) contrast test of process and traditional product, production efficiency improves more than 2% than traditional product;
4) on secondary stirring system, have additional and blend mechanism, can a tractor serves several purposes, except can filling eider down, can also filling feather and down, chemical fibre cotton etc., applied widely.
Brief description of the drawings
Fig. 1 is the perspective view of the utility model embodiment;
Fig. 2 is the STRUCTURE DECOMPOSITION schematic diagram of the utility model embodiment;
Fig. 3 is secondary stirring system and the structural representation that blends gear mechanism installing condition in the utility model embodiment;
Fig. 4 is secondary stirring system and the birds-eye view that blends gear mechanism installing condition in the utility model embodiment;
Fig. 5 is the perspective view that the utility model embodiment goes out suede pipe;
Fig. 6 is the utility model example structure exploded drawings;
In figure, 1 is electric cabinet, 2 is storage suede mainframe box, 3 is storage suede top case, 4A is the first collection box, 4B is the second collection box, 5A is the first bench board, 5B is the second bench board, 6 is recycling box, 7 is shredding motor, 8 is filter cartridge, 9 is curved siphunculus, 10 is aspiration channel one, 11 is aspiration channel two, 12 is computer man-machine interface, 13 is pull bar, 14 for going out suede pipe, 15 is foot-operated switch, 16 is shredding system, 17 is loosening tooth, 18 is one-level stirring system, 19 is one-level stirrer gear, 20 is one-level motor, 21 is secondary stirring system, 22 is secondary stirrer gear, 23 is secondary motor, 24 is oil and water filters, 25 is a blower fan, 26 is No. two blower fans, 27 is the second recovery approach, 28 for blending tooth group one, 29 for blending tooth group two, 30 for going out suede inner tube, 31 for vacuumizing sleeve pipe, 32 is aperture, 33 for drawing back vacuum port, 34 is velour output.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is described in further detail.
The present embodiment, with reference to Fig. 1~Fig. 6.Its detailed description of the invention comprises electric cabinet 1 and is close to the storage suede mainframe box 2 of electric cabinet 1 side, the top of storage suede mainframe box 2 is provided with storage suede top case 3, the tow sides of storage suede mainframe box 2 are connected with respectively the first bench board 5A and the second bench board 5B, the head end of the first bench board 5A is fixed on the front of storage suede mainframe box 2, and the head end of the second bench board 5B is fixed on the reverse side of storage suede mainframe box 2.Positive and negative surface at storage suede mainframe box 2 is equipped with computer man-machine interface 12, pull bar 13 and observation window, below the first bench board 5A and the second bench board 5B, is equipped with foot-operated switch 15.The surface of electric cabinet 1 is provided with full-automatic numerical control control panel, the inside of electric cabinet 1 is provided with electronic box, blower fan 25, No. two blower fans 26 and the oil and water filters with intelligent manometer 24, the inside of storage suede top case 3 is provided with shredding system 16, described shredding system 16 drives the shredding rotating shaft of rotation and is arranged in shredding rotating shaft two above loosening teeth 17 by shredding motor 7, by shredding motor 7 and forms, shredding rotating shaft is vertically arranged on the center of storage suede top case 3, and shredding motor 7 is positioned at the top of shredding rotating shaft.The side of storage suede top case 3 is connected with negative pressure of vacuum Jia Rong mechanism, and it is connected with No. two blower fans 26.Negative pressure of vacuum Jia Rong mechanism comprises and is arranged on the filter cartridge 8 of storage case 3 sides, suede top and is connected to filter cartridge 8 bottoms for drawing the aspiration channel 2 11 in outside eider down source.Fill in suede process, vacuum device is synchronoused working with negative pressure of vacuum Jia Rong mechanism, guarantees to fill the stability of suede, has also solved long lattice garment piece simultaneously and has filled the problem that suede is inhomogeneous, not fluffy.
The top of storage suede top case 3 is connected with vacuum device, and it is connected with a blower fan 25.Vacuum device comprises curved siphunculus 9 and the aspiration channel 1 being connected with curved siphunculus 9 conductings, and one end of curved siphunculus 9 extends to the top of storage suede top case 3, and one end of aspiration channel 1 extends in electric cabinet 1 and is connected with a blower fan 25.The positive and negative surface of storage suede mainframe box 2 be provided with two above and be connected with vacuum device go out suede pipe 14, described go out the low pressure that is also connected with for filling suede of suede pipe 14 fill suede device, go out the top that suede pipe 14 lays respectively at the first bench board 5A and the second bench board 5B, convenient operation while making to fill suede work.
The inside of storage suede mainframe box 2 is provided with one-level stirring system 18 and secondary stirring system 21, secondary stirring system 21 be positioned at one-level stirring system 18 under, one-level stirring system 18 is by one-level motor 20, drive the one-level rotating shaft of rotation and some one-level stirrer gears 19 being arranged in one-level rotating shaft form by one-level motor 20, one-level rotating shaft horizontally set, the head end of one-level stirrer gear 19 is fixed on the surface of one-level rotating shaft, past extension after the tail end bending of one-level stirrer gear 19.Described secondary stirring system 21 is by secondary motor 23, drive the secondary rotating shaft of rotating and some secondary stirrer gears 22 that are arranged in secondary rotating shaft to form by secondary motor 23, the head end of described secondary stirrer gear 22 is fixed on the surface of secondary rotating shaft, past extension after the tail end bending of secondary stirrer gear 22, as Fig. 3 and Fig. 4, also be provided with and the mechanism that blends of secondary shaft parallel at the front end of secondary stirring system 21, this blends gear mechanism by blending tooth group 1 and forming with the tooth group 2 29 that blends that blends one 28 pairings of tooth group, blend tooth group 1 and be equipped with a row meshing pointed tooth mutually with the front end that blends tooth group 2 29, wherein, blend the medial surface that tooth group 1 is fixedly mounted on storage suede mainframe box 2, blend the tail end that tooth group 2 29 is fixedly mounted on secondary stirrer gear 22, when secondary stirrer gear 22 rotates, drive and blend tooth group 2 29 synchronous rotaries, blend gear mechanism and can blend various feather and downs, chemical fibre cotton etc., applied widely, diverse in function, practical.
The tail end of the first bench board 5A is connected with the first collection box 4A, the bottom of the first bench board 5A is provided with the first recovery approach being connected with the first collection box 4A, the tail end of the second bench board 5B is connected with the second collection box 4B, the bottom of the second bench board 5B is provided with the second recovery approach 27, the first recovery approaches of being connected with the second collection box 4B and the end of the second recovery approach 27 is equipped with recycling box 6.Fill for a long time the surface of the first bench board 5A and the second bench board 5B after suede work and all can have the eider down spilling on a small quantity, can carry out recycling by the first collection box 4A and the second collection box 4B.
As shown in Figure 5 and Figure 6, go out suede pipe 14 for two-layer pipe, formed with the sleeve pipe 31 that vacuumizes that is sleeved on out suede inner tube 30 outsides by the suede inner tube 30 that goes out that is arranged on storage suede mainframe box 2 positive and negative surfaces, go out suede inner tube 30 and vacuumize between sleeve pipe 31 and form air-out passage, the front end that goes out suede inner tube 30 is velour output 34, the top that the present embodiment is provided with four velour outputs, 34, the first bench board 5A and the second bench board 5B is altogether equipped with two.The front bottom end that vacuumizes sleeve pipe 31 is provided with the aperture 32 of several proper alignment, the bottom, rear end that vacuumizes sleeve pipe 31 is down extended with draws back vacuum port 33, when work, filling suede process synchronizes and carries out with vacuum, that is to say in filling suede to cloth bag and also back draw back vacuum by going out suede pipe 14, make the air of drawing back enter through air-out passage and extract out from drawing back vacuum port 33 by aperture 32.Can solve like this four stability and accuracys of filling suede mouth and fill simultaneously suede weight, be independent of each other, can work independently, also solve in addition the quick-fried line of airtight cloth bag, do not enter suede, weight forbidden, entered the slow-footed problem of suede, also solve long lattice garment piece simultaneously and filled the problem that suede is inhomogeneous, not fluffy, and reduced the artificial beating time.
Above content is in conjunction with concrete preferred embodiment further detailed description of the utility model, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, can also make some simple deduction or replace, all should be considered as protection domain of the present utility model.

Claims (9)

1. multi-functional down-filling machine, the storage suede mainframe box that it comprises electric cabinet and is close to electric cabinet side, the top of storage suede mainframe box is provided with storage suede top case, the tow sides of storage suede mainframe box are connected with respectively the first bench board and the second bench board, the head end of the first bench board is fixed on the front of storage suede mainframe box, the head end of the second bench board is fixed on the reverse side of storage suede mainframe box, the surface of electric cabinet is provided with full-automatic numerical control control panel, the inside of electric cabinet is provided with electronic box, a blower fan, No. two blower fans and the oil and water filters with intelligent manometer, the inside of storage suede top case is provided with shredding system, the side of storage suede top case is connected with negative pressure of vacuum Jia Rong mechanism, it is connected with No. two blower fans, the top of storage suede top case is connected with vacuum device, it is connected with a blower fan, the positive and negative surface of storage suede mainframe box be provided with two above and be connected with vacuum device go out suede pipe, described go out the low pressure that is also connected with for filling suede of suede pipe fill suede device, go out the top that suede pipe lays respectively at the first bench board and the second bench board, the inside of storage suede mainframe box is provided with one-level stirring system and secondary stirring system, secondary stirring system be positioned at one-level stirring system under, described secondary stirring system is by secondary motor, the secondary rotating shaft of rotating by secondary driven by motor and some secondary stirrer gears that are arranged in secondary rotating shaft form, the head end of described secondary stirrer gear is fixed on the surface of secondary rotating shaft, past extension after the tail end bending of secondary stirrer gear, it is characterized in that: be also provided with and blend mechanism at the front end of secondary stirring system, this blend gear mechanism by blend tooth group one and with blend the tooth group two that blends that tooth group one matches and form, blend tooth group one and be equipped with a row meshing pointed tooth mutually with the front end that blends tooth group two, wherein, blend the medial surface that tooth group one is fixedly mounted on storage suede mainframe box, blend the tail end that tooth group two is fixedly mounted on secondary stirrer gear, when secondary stirrer gear rotates, drive and blend tooth group two synchronous rotaries.
2. multi-functional down-filling machine according to claim 1, is characterized in that: described in blend tooth group one and blend tooth group two and be all parallel to secondary rotating shaft.
3. multi-functional down-filling machine according to claim 1, it is characterized in that: described in to go out suede pipe be two-layer pipe, by being arranged on going out suede inner tube and being sleeved on out the sleeve pipe that vacuumizes of tube outside in suede and forming of the storage positive and negative surface of suede mainframe box, go out suede inner tube and vacuumize and between sleeve pipe, form air-out passage, the front end that goes out suede inner tube is velour output, the front bottom end that vacuumizes sleeve pipe is provided with the aperture of several proper alignment, the bottom, rear end that vacuumizes sleeve pipe is down extended with draws back vacuum port, makes the air of drawing back be entered through air-out passage and be extracted out from drawing back vacuum port by aperture.
4. according to multi-functional down-filling machine described in claim 1~3 any one, it is characterized in that: the tail end of described the first bench board is connected with the first collection box, the bottom of the first bench board is provided with the first recovery approach being connected with the first collection box, the tail end of the second bench board is connected with the second collection box, and the bottom of the second bench board is provided with the second recovery approach being connected with the second collection box.
5. according to multi-functional down-filling machine described in claim 1~3 any one, it is characterized in that: described vacuum device comprises curved siphunculus and the aspiration channel one being connected with curved siphunculus conducting, one end of curved siphunculus extends to the top of storage suede top case, and one end of aspiration channel one extends in electric cabinet and is connected with a blower fan.
6. multi-functional down-filling machine according to claim 5, is characterized in that: described negative pressure of vacuum Jia Rong mechanism comprises and is arranged on the filter cartridge of storage case side, suede top and is connected to filter cartridge bottom for drawing the aspiration channel two in outside eider down source.
7. multi-functional down-filling machine according to claim 6, is characterized in that: the positive and negative surface at storage suede mainframe box is equipped with computer man-machine interface, pull bar and observation window, below the first bench board and the second bench board, is equipped with foot-operated switch.
8. according to multi-functional down-filling machine described in claim 6 or 7, it is characterized in that: the shredding rotating shaft that described shredding system is rotated by shredding motor, by shredding driven by motor and two above loosening teeth that are arranged in shredding rotating shaft form, shredding rotating shaft is vertically arranged on storage Rong Dingxiang center, and shredding motor is positioned at the top of shredding rotating shaft.
9. multi-functional down-filling machine according to claim 8, it is characterized in that: the one-level rotating shaft that described one-level stirring system rotates by one-level motor, by one-level driven by motor and some one-level stirrer gears that are arranged in one-level rotating shaft form, one-level rotating shaft horizontally set, the head end of one-level stirrer gear is fixed on the surface of one-level rotating shaft, past extension after the tail end bending of one-level stirrer gear.
CN201420278490.7U 2014-05-28 2014-05-28 Multi-functional down-filling machine Expired - Fee Related CN203976389U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108675257A (en) * 2018-06-04 2018-10-19 合肥奥瑞数控科技有限公司 A kind of filling machine and its application method
CN110065922A (en) * 2019-03-19 2019-07-30 安徽一隆羽毛纺织品科技有限公司 A kind of natural feather is processed to use down-filling device
CN111084453A (en) * 2019-11-06 2020-05-01 迪尚集团有限公司 Automatic cotton filling integrated machine
CN112591468A (en) * 2020-11-21 2021-04-02 武汉木兰山水生态农业发展有限公司 Portable down feather recovery method
CN112674420A (en) * 2020-12-29 2021-04-20 李启虎 Down jacket processing system and method
CN115140699A (en) * 2022-08-12 2022-10-04 苏州比阳特服装设备有限公司 Down supply device of down filling machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108675257A (en) * 2018-06-04 2018-10-19 合肥奥瑞数控科技有限公司 A kind of filling machine and its application method
CN110065922A (en) * 2019-03-19 2019-07-30 安徽一隆羽毛纺织品科技有限公司 A kind of natural feather is processed to use down-filling device
CN110065922B (en) * 2019-03-19 2020-12-15 安徽一隆羽毛纺织品科技有限公司 Down filling device for down quilt processing
CN111084453A (en) * 2019-11-06 2020-05-01 迪尚集团有限公司 Automatic cotton filling integrated machine
CN112591468A (en) * 2020-11-21 2021-04-02 武汉木兰山水生态农业发展有限公司 Portable down feather recovery method
CN112674420A (en) * 2020-12-29 2021-04-20 李启虎 Down jacket processing system and method
CN115140699A (en) * 2022-08-12 2022-10-04 苏州比阳特服装设备有限公司 Down supply device of down filling machine

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20141203

Termination date: 20160528

CF01 Termination of patent right due to non-payment of annual fee