CN203973792U - Diamond wire saw machine cooling sprayer - Google Patents
Diamond wire saw machine cooling sprayer Download PDFInfo
- Publication number
- CN203973792U CN203973792U CN201420315194.XU CN201420315194U CN203973792U CN 203973792 U CN203973792 U CN 203973792U CN 201420315194 U CN201420315194 U CN 201420315194U CN 203973792 U CN203973792 U CN 203973792U
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- China
- Prior art keywords
- current divider
- spray body
- diamond wire
- wire saw
- deflector
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Abstract
The utility model discloses a kind of diamond wire saw machine cooling sprayer, be intended to solve the technical problem of cutting fluid non-uniform spraying and cutout.This diamond wire saw machine cooling sprayer comprises feed tube, spray body, deflector and is arranged at the current divider of spray body inside, one end of this feed tube is provided with inlet, the other end is provided with elbow, and this feed tube is connected with the middle part at spray body top by elbow; Described current divider comprises the V-type current divider and the U-shaped current divider of dehiscing towards spray body bottom of dehiscing towards spray body top, on this V-type and U-shaped current divider, is respectively arranged with tap hole, is provided with spray groove in spray body bottom; Described deflector comprises inner side deflector and outboard diversion plate, and described inner side and outboard diversion plate are installed on respectively the both sides of spray body, are respectively arranged with flow-stopping plate at the two ends of outside deflector.The utility model both can evenly be shunted cutting fluid, can control flexibly again the spray flow of cutting fluid.
Description
Technical field
The utility model relates to diamond wire saw technical field, is specifically related to a kind of for the cooling sprayer on diamond wire saw machine.
Background technology
In industrial production, material is cut to the conventional method using to be had many, as laser cutting, plasma cutting, water cutting, grinding wheel cutting, the cutting of knife saw sheet etc., at present for large materials of the high fragility of hardness such as crystalline silicon, pottery, jewels, mainly use line cutting technology, principle is that machine guide wheel drives diamond wire in the process of running up, make the friction of diamond wire relative material generation high-speed and continuous, thereby reach the object of cutting, this technology has the characteristics such as cost is low, process velocity is high.In cutting on line technical field, in cutting process, need to use water-soluble metalworking liquid to carry out cool cycles, a kind of multi-line cutting machine cutting fluid circulation flow guiding device as disclosed in CN 203409906U, comprise that pair of opposing is in the deflector of cutting machine guide wheel top, after cutting fluid is flowed out by jet pipe, be rushed to the position close to more from cut monocrystal material along deflector, reduce the distance flowing through at diamond wire gauze, reduce the online online infiltration of cutting fluid, thereby reached better cooling object, the and for example disclosed a kind of diamond wire cutting liquid overflow-type cooling device of CN 203622681U, comprise sparge pipe, water pond, be provided with outside deflector in sparge pipe lower end, sparge pipe inside is provided with internal diversion plate, water pond connects outside deflector, and water pond edge is provided with spacing overflow plate, can make cutting coolant steadily be sprayed at equably on gauze, reduce gauze deformation extent, effectively improve section product qualified rate, for another example the equipment water jetting cooler of the disclosed steep-taper cutting off machine of CN 2389744Y, comprise horizontal U-shaped water plate, on the fluid hole of its bipod, be provided with some water spouts, these water spouts are divided into direct-injection type and diffuse transmission type, in fluid hole, be inserted with rotatable water spray damper, tube wall one side of water spray damper is provided with and direct-injection type identical on fluid hole and diffuse transmission type water spout, opposite side only offers direct-injection type water spout identical on corresponding fluid hole, in cutting fluid spray process, by rotating water spray damper, make different tube wall sides relative with fluid hole water spout, reach the object of Flow-rate adjustment, thereby can meet the cooling requirement in different operating modes.These prior aries can realize the cooling of working angles preferably, but still come with some shortcomings part, as inadequate in the uniform spraying degree of cutting fluid, are prone to cutout problem; Spray flow control method is dumb, thereby causes cut quality not high, and inferior problem yields poorly.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of for the cooling sprayer that can control flexibly cutting fluid uniform spraying degree and flow on diamond wire saw machine.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is:
Design a kind of diamond wire saw machine cooling sprayer, comprise feed tube, spray body, deflector and be arranged at the current divider of described spray body inside, one end of described feed tube is provided with inlet, the other end is provided with elbow, and described feed tube is connected with the middle part at described spray body top by described elbow; Described current divider comprises the V-type current divider and the U-shaped current divider of dehiscing towards described spray body bottom of dehiscing towards described spray body top, on described V-type current divider and U-shaped current divider, be respectively arranged with tap hole, be provided with spray groove in described spray body bottom; Described deflector comprises inner side deflector and outboard diversion plate, and described inner side deflector and outboard diversion plate are installed on respectively the both sides of described spray body, and the two ends of described outboard diversion plate are respectively arranged with flow-stopping plate.
Preferably, the tap hole on described V-type current divider and relative being dislocatedly distributed of tap hole on described U-shaped current divider.
Preferably, on the deflector of described inner side, be provided with the regulating part for regulating this inner side deflector upper-lower position.
Preferably, on described outboard diversion plate, be provided with the regulating part for regulating this outboard diversion plate upper-lower position.
Preferably, described regulating part is adjusting bolt.
Preferably, at described inlet, place is provided with snap joint, is provided with and connects soon draw-in groove in the bottom of described snap joint.
Preferably, be respectively arranged with shrouding at the two ends of described spray body, on the shrouding at it away from described inlet one end, be fixedly installed cylinder axis, on described cylinder axis, be provided with dowel hole.
The utlity model has actively useful effect:
1. the utility model has adopted the V-type and the U-shaped current divider that are respectively arranged with the tap hole being relatively dislocatedly distributed, can evenly shunt cutting fluid, efficiently solves the problem that cutting fluid medium is uneven or stop;
2. inner side and outboard diversion plate are designed to position adjustable, or/and the adjustment up and down of outboard diversion Board position changes the diversion space size forming between two deflectors, can adjust flexibly the spray flow of cutting fluid by inner side;
3. the design of snap joint can connect angle to the pipe of this device liquid feeding end and controls flexibly, facilitates the installation of spray equipment.
Brief description of the drawings
Fig. 1 is the part-structure schematic diagram of diamond wire saw machine cooling sprayer;
Fig. 2 is the generalized section of A-A in Fig. 1;
Fig. 3 is the generalized section of B-B in Fig. 2.
1 is elbow, and 2 is spray body, and 3 is V-type current divider, 4,6 be tap hole, 5 is U-shaped current divider, and 7 is spray groove, 8 is outboard diversion plate, and 9 is inner side deflector, and 10 is flow-stopping plate, 11 is diversion space, and 12,14 are adjusting bolt, and 13 is snap joint, 15 is inlet, and 16 is feed tube, and 17 is shrouding, 18 is half circular shaft, and 19 is dowel hole, and 20 for connecing soon draw-in groove.
Detailed description of the invention
Below in conjunction with embodiment, the utility model is described in further detail.
Embodiment 1: a kind of diamond wire saw machine cooling sprayer, referring to Fig. 1, Fig. 2, comprise feed tube 16, spray body 2, deflector and be arranged at the current divider that sprays body 2 inside, one end of feed tube 16 is provided with inlet 15, the other end is provided with elbow 1, and feed tube 16 is connected with the middle part at spray body 2 tops by elbow 1; Described current divider comprises the V-type current divider 3 and the U-shaped current divider 5 of dehiscing towards spray body 2 bottoms of dehiscing towards spray body 2 tops, on V-type current divider 3, be provided with tap hole 4, on U-shaped current divider 5, be provided with tap hole 6, be provided with spray groove 7 in spray body 2 bottoms; Described deflector comprises inner side deflector 9 and outboard diversion plate 8, and inner side deflector 9 and outboard diversion plate 8 are installed on respectively the both sides of spray body 2, are respectively arranged with flow-stopping plate 10 at the two ends of outside deflector 8.
At inlet, 15 places are provided with snap joint 13, are provided with and connect soon draw-in groove 20 in the bottom of snap joint 13.
Two ends at spray body 2 are respectively arranged with shrouding, on the shrouding 17 at it away from inlet 15 one end, are fixedly installed cylinder axis 18, are provided with dowel hole 19 on cylinder axis 18.
Embodiment 2: a kind of diamond wire saw machine cooling sprayer, exist with the difference of embodiment 1, the tap hole 4 on V-type current divider 3 and relative being dislocatedly distributed of tap hole 6 on U-shaped current divider 5, as shown in Figure 3.
Embodiment 3: a kind of diamond wire saw machine cooling sprayer, exist with the difference of embodiment 2, on inner side deflector 9, be provided with the adjusting bolt 12 for regulating these inner side deflector 9 upper-lower positions.
Embodiment 4: be with the difference of embodiment 3, be provided with the adjusting bolt 14 for regulating these outboard diversion plate 8 upper-lower positions on outside deflector 8.
The method of carrying out spraying cooling with above-mentioned diamond wire saw machine cooling sprayer is as follows:
(1) alignment pin is passed to the location structure on dowel hole 19 and cutting machine, this cooling sprayer is positioned, to on cutting machine, connect soon draw-in groove 20 for the fixed block insertion of fixing this cooling sprayer again, and undertaken fastening by bolt, thereby by snap joint 13, feed tube 16 and the cutting fluid pipe on cutting machine are connected, control valve connects angle flexibly, facilitates the installation of this cooling sprayer;
(3) cutting fluid enters this cooling sprayer from feed tube 16, flow to spray body 2 inside via elbow 1, shunt through V-type current divider 3 and U-shaped current divider 5 respectively, to solve the problem that cutting fluid medium is uneven or stop, then flowed out by spray groove 7, under the effect of medial and lateral deflector 9,8, uniform-flow, to diamond cutting secant, reaches the object of cooling cutting material; In the situation that inner side deflector 9 is fastening, by unscrewing adjusting bolt 14, suitably control that outboard diversion plate 8 moves down or on move, then tighten adjusting bolt 14, can correspondingly increase or reduce diversion space 11, thereby reach the object that increases or reduce spray flow; Equally, by adjusting the position of adjusting bolt 12 and inner side deflector 9, also can flexible modulation cutting fluid spray flow; In addition, adopt the diamond wire saw machine cooling sprayer of different size, the difference of tap hole 4,6 pore sizes also can exert an influence to cutting fluid spray flow;
(4) if the rugged problem of spray appears in cutting fluid, the alignment pin degree of tightness on adjustable cylinder axis 18, rationally corrects the height tolerance of this cooling sprayer.
Using the utility model to carry out when cooling cutting material, the V-type and the U-shaped current divider that are provided with the tap hole being relatively dislocatedly distributed can evenly be shunted cutting fluid, efficiently solve the problem of the uneven or cutout of cutting fluid medium; The position adjustable design of medial and lateral deflector can make the spray flow of cutting fluid be controlled flexibly; The design of snap joint greatly facilitates the installation of spray equipment; The setting of alignment pin can effectively solve cutting fluid and spray rugged problem.
In conjunction with the accompanying drawings and embodiments embodiment of the present utility model is described in detail above, but the utility model is not limited to above-mentioned embodiment, in the ken possessing those of ordinary skill in the art, can also under the prerequisite that does not depart from the utility model aim, change or change.
Claims (7)
1. a diamond wire saw machine cooling sprayer, it is characterized in that, comprise feed tube, spray body, deflector and be arranged at the current divider of described spray body inside, one end of described feed tube is provided with inlet, the other end is provided with elbow, and described feed tube is connected with the middle part at described spray body top by described elbow; Described current divider comprises the V-type current divider and the U-shaped current divider of dehiscing towards described spray body bottom of dehiscing towards described spray body top, on described V-type current divider and U-shaped current divider, be respectively arranged with tap hole, be provided with spray groove in described spray body bottom; Described deflector comprises inner side deflector and outboard diversion plate, and described inner side deflector and outboard diversion plate are installed on respectively the both sides of described spray body, and the two ends of described outboard diversion plate are respectively arranged with flow-stopping plate.
2. diamond wire saw machine cooling sprayer according to claim 1, is characterized in that, the tap hole on described V-type current divider and relative being dislocatedly distributed of tap hole on described U-shaped current divider.
3. diamond wire saw machine cooling sprayer according to claim 1, is characterized in that, is provided with the regulating part for regulating this inner side deflector upper-lower position on the deflector of described inner side.
4. diamond wire saw machine cooling sprayer according to claim 1, is characterized in that, is provided with the regulating part for regulating this outboard diversion plate upper-lower position on described outboard diversion plate.
5. according to the diamond wire saw machine cooling sprayer described in claim 3 or 4, it is characterized in that, described regulating part is adjusting bolt.
6. diamond wire saw machine cooling sprayer according to claim 1, is characterized in that, at described inlet, place is provided with snap joint, is provided with and connects soon draw-in groove in the bottom of described snap joint.
7. diamond wire saw machine cooling sprayer according to claim 1, it is characterized in that, two ends at described spray body are respectively arranged with shrouding, on the shrouding at it away from described inlet one end, are fixedly installed cylinder axis, on described cylinder axis, are provided with dowel hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420315194.XU CN203973792U (en) | 2014-06-13 | 2014-06-13 | Diamond wire saw machine cooling sprayer |
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CN201420315194.XU CN203973792U (en) | 2014-06-13 | 2014-06-13 | Diamond wire saw machine cooling sprayer |
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CN203973792U true CN203973792U (en) | 2014-12-03 |
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CN201420315194.XU Expired - Fee Related CN203973792U (en) | 2014-06-13 | 2014-06-13 | Diamond wire saw machine cooling sprayer |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112873585A (en) * | 2021-01-12 | 2021-06-01 | 上海新昇半导体科技有限公司 | Nozzle of crystal bar band saw machine |
-
2014
- 2014-06-13 CN CN201420315194.XU patent/CN203973792U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112873585A (en) * | 2021-01-12 | 2021-06-01 | 上海新昇半导体科技有限公司 | Nozzle of crystal bar band saw machine |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141203 Termination date: 20200613 |
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CF01 | Termination of patent right due to non-payment of annual fee |