CN104017961A - Joint quenching device for water mist air-cooling - Google Patents
Joint quenching device for water mist air-cooling Download PDFInfo
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- CN104017961A CN104017961A CN201410280835.7A CN201410280835A CN104017961A CN 104017961 A CN104017961 A CN 104017961A CN 201410280835 A CN201410280835 A CN 201410280835A CN 104017961 A CN104017961 A CN 104017961A
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Abstract
The invention discloses a joint quenching device for water mist air-cooling. The joint quenching device comprises a suspension bracket, a carrying rack and an upper air box, wherein the upper air box is connected with an upper air nozzle, a left air nozzle and a right air nozzle; the suspension bracket is provided with a first fan, a second fan and a third fan; the upper air box is also provided with an upper jet nozzle, a left jet nozzle and a right jet nozzle; the lower part of the carrying rack is provided with a lower air box, and the lower air box is provide with a lower air nozzle and a lower jet nozzle for spraying water to workpieces from bottom to top; the quenching device also comprises a fourth fan and a water supply system, the fourth fan is connected with the lower air box, and the water supply system is respectively connected with the upper jet nozzle, the lower jet nozzle, the left jet nozzle and the right jet nozzle. According to the invention, because the upper air nozzle and the left and right air nozzles are mutually separated and adjustable in upper and lower positions, and the water spray angles of the upper jet nozzle and the left and right jet nozzles are adjustable, for workpieces with different sizes, each air nozzle can be adjusted to an optimal position relative to the positions of the workpieces and the water spray angle of each jet nozzle so as to satisfy the quenching demands of different workpieces, so that the quenching device is good in maneuverability and adaptability.
Description
Technical field
The present invention relates to a kind of quenching device, particularly a kind of quenching device that utilizes water smoke and wind integration of operation.
Background technology
In prior art, there is following shortcoming in the quenching device of section bar:
1), quenching device can not provide enough large speed of cooling scope, can not select different speed of cooling according to different-alloy and section bar wall thickness;
2), the bad adaptability of quenching device, because the cross section of section bar is all often asymmetric, wall thickness neither be uniform, therefore, in the time that section bar quenches, need to regulate quench cooling rate according to the wall thickness of section bar; But existing section bar quenching device, it can not carry out the adjusting of speed of cooling size according to the situation in section bar different sites cross section, and quench water often occurs that the place of heavy wall is cooling slowly, the fast cooling problem in place of thin-walled, causes section bar distortion and performance inequality;
3), quenching device operability is poor, workman's actually operating difficulty, tolerance range is poor, and consuming time, cannot meet user demand.
Summary of the invention
In view of this, the object of this invention is to provide the air-cooled associating quenching device of a kind of water smoke, large speed of cooling scope can not be provided enough, can not regulate speed of cooling for section bar different sites shape and wall thickness to solve existing section bar quenching device, cause the problem of section bar quenching strain and performance inequality.
The air-cooled associating quenching device of water smoke of the present invention, comprises hanger bracket, holder stand and upper bellows;
Described upper bellows are connected on hanger bracket in mode that can oscilaltion by the first cylinder, are connected with to the upper tuyere of workpiece top blowing, to workpiece left blower left tuyere moving up and down, to workpiece right blower right tuyere moving up and down on described upper bellows; On described hanger bracket, be provided with the first blower fan of tuyere air feed upwards, the second blower fan and the 3rd blower fan of tuyere air feed to the right of tuyere air feed left; On described upper bellows, be also provided with to the upper spray nozzle of workpiece top water spray, to the left nozzle of workpiece left side water spray and the right nozzle of spraying water to workpiece right side; The air outlet of described the first blower fan, the second blower fan and the 3rd blower fan is all connected with upper bellows by corrugated tube;
The bottom of described holder stand is provided with lower bellows, is provided with the lower tuyere to workpiece blowing and the from bottom to top lower nozzle to workpiece water spray from bottom to top on described lower bellows;
Also comprise the four fan device being connected with lower bellows and the waterworks being connected respectively with upper spray nozzle, lower nozzle, left nozzle and right nozzle.
Further, the air-cooled associating quenching device of described water smoke also comprises the be in the wind water smoke cover of case outside of cover, and described water smoke cover is connected on hanger bracket in mode that can oscilaltion by the second cylinder.
Further, described upper spray nozzle, left nozzle, right nozzle and lower nozzle are variable capacity atomizer, and described upper tuyere, left tuyere, right tuyere and lower tuyere are adjustable tuyere.
Further, described left tuyere is all connected with upper bellows by corrugated tube with right tuyere, and each left nozzle and right tuyere are provided with and drive its driving cylinder moving up and down.
Beneficial effect of the present invention:
1, the air-cooled associating quenching device of water smoke of the present invention, owing to adopting air-cooled and two kinds of quench cooled modes of water-cooled simultaneously, therefore it can provide enough speed of cooling on a large scale, can meet the section bar quenching demand of differing materials and thickness.
2, the air-cooled associating quenching device of water smoke of the present invention, because the flow of its nozzle and tuyere is all adjustable, therefore can regulate according to the thickness of section bar different sites the flow of water coolant and wind, and then the place that can avoid heavy wall is cooling slowly, the fast cooling problem in place of thin-walled, can ensure that the section bar distortion after quenching is little, performance is even.
3, the air-cooled associating quenching device of water smoke of the present invention, due to tuyere on it with left and right tuyere be separated from each other, upper-lower position is adjustable, and the water spray angle of upper spray nozzle and left and right nozzle is adjustable, thereby when in the face of different size workpiece, each tuyere can be transferred to optimum position with respect to the position of workpiece and the water spray angle of each nozzle, to meet the quenching requirement of different workpieces, its operability and adaptability are good.
4, the air-cooled associating quenching device of water smoke of the present invention, its water smoke cover can oscilaltion, when only needing when air-cooled, water smoke cover can be risen, with increasing exhaust amount; In the time of needs water-cooled, water smoke cover can be fallen, to avoid water coolant to be splashed to outside, can water saving.
Brief description of the drawings
Fig. 1 is the front view of the air-cooled associating quenching device of water smoke of the present invention;
Fig. 2 is the right view of Fig. 1;
Fig. 3 is the vertical view of Fig. 1;
Fig. 4 is that water smoke cover rises shape body schematic diagram;
Fig. 5 is the local enlarged diagram of Fig. 1.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in the figure, the air-cooled associating quenching device of the present embodiment water smoke, comprises hanger bracket 1, holder stand 2 and upper bellows 3;
Described upper bellows 3 are connected on hanger bracket 1 in mode that can oscilaltion by the first cylinder 4, are connected with to the upper tuyere 5 of workpiece top blowing, to workpiece left blower left tuyere 6 moving up and down, to workpiece right blower right tuyere 7 moving up and down on described upper bellows 3; On described hanger bracket 1, be provided with the first blower fan 8 of tuyere 5 air feeds upwards, the second blower fan 9 and the 3rd blower fan 10 of tuyere air feed 7 to the right of tuyere 6 air feeds left; On described upper bellows 3, be also provided with to the upper spray nozzle 11 of workpiece top water spray, to the left nozzle 12 of workpiece left side water spray and the right nozzle 13 of spraying water to workpiece right side; The air outlet of described the first blower fan 8, the second blower fan 9 and the 3rd blower fan 10 is all connected with upper bellows 3 by corrugated tube 13;
The bottom of described holder stand 2 is provided with lower bellows 14, is provided with the lower tuyere 15 to workpiece blowing and the from bottom to top lower nozzle 16 to workpiece water spray from bottom to top on described lower bellows 14;
Also comprise the four fan device 17 being connected with lower bellows 14 and the waterworks 18 being connected respectively with upper spray nozzle 11, lower nozzle 16, left nozzle 12 and right nozzle 13.
In the present embodiment, described left tuyere 6 is all connected with upper bellows 3 by corrugated tube with right tuyere 7, and each left nozzle 6 and right tuyere 7 are provided with and drive its driving cylinder moving up and down.
In upper bellows 3 in the present embodiment, be provided with and upper tuyere 5, left tuyere 6 and right tuyere 7 air channel of separate connection respectively, therefore blower fan does not respectively affect in the time of air feed.
When work, cooling air and water coolant that blower fan and waterworks produce spray to workpiece by tuyere and nozzle respectively, owing to having adopted air-cooled and two kinds of quench cooled modes of water-cooled simultaneously, therefore it can provide enough speed of cooling on a large scale, can meet the quenching demand of differing materials and thickness section bar.
And due to tuyere on it with left and right tuyere be separated from each other, upper-lower position is adjustable, and the water spray angle of upper spray nozzle and left and right nozzle is adjustable, thereby when in the face of different size workpiece, each tuyere can be transferred to optimum position with respect to the position of workpiece and the water spray angle of each nozzle, to meet the quenching requirement at different workpieces and workpiece different wall position, its operability and adaptability are good.
As the improvement to the present embodiment, the air-cooled associating quenching device of this water smoke also comprises the be in the wind water smoke cover 19 of case 3 outsides of cover, during this improvement makes to quench when only needing when air-cooled, can be by the rise of water smoke cover, with increasing exhaust amount; In the time of needs water-cooled, water smoke cover can be fallen, to avoid water coolant to be splashed to outside, can water saving.
As the improvement to the present embodiment, described upper spray nozzle 11, left nozzle 12, right nozzle 13 and lower nozzle 16 are variable capacity atomizer, and described upper tuyere 5, left tuyere 6, right tuyere 7 and lower tuyere 15 are adjustable tuyere.Because the flow of its nozzle and tuyere is all adjustable, therefore can regulate according to the thickness of section bar different sites the flow of water coolant and wind, and then the place that can avoid heavy wall is cooling slowly, the fast cooling problem in place of thin-walled, can ensure that the section bar distortion after quenching is little, performance is even.
Finally explanation is, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement technical scheme of the present invention, and not departing from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of claim scope of the present invention.
Claims (4)
1. the air-cooled associating quenching device of water smoke, is characterized in that: comprise hanger bracket, holder stand and upper bellows;
Described upper bellows are connected on hanger bracket in mode that can oscilaltion by the first cylinder, are connected with to the upper tuyere of workpiece top blowing, to workpiece left blower left tuyere moving up and down, to workpiece right blower right tuyere moving up and down on described upper bellows; On described hanger bracket, be provided with the first blower fan of tuyere air feed upwards, the second blower fan and the 3rd blower fan of tuyere air feed to the right of tuyere air feed left; On described upper bellows, be also provided with to the upper spray nozzle of workpiece top water spray, to the left nozzle of workpiece left side water spray and the right nozzle of spraying water to workpiece right side; The air outlet of described the first blower fan, the second blower fan and the 3rd blower fan is all connected with upper bellows by corrugated tube;
The bottom of described holder stand is provided with lower bellows, is provided with the lower tuyere to workpiece blowing and the from bottom to top lower nozzle to workpiece water spray from bottom to top on described lower bellows;
Also comprise the four fan device being connected with lower bellows and the waterworks being connected respectively with upper spray nozzle, lower nozzle, left nozzle and right nozzle.
2. the air-cooled associating quenching device of water smoke according to claim 1, is characterized in that: also comprise the be in the wind water smoke cover of case outside of cover, described water smoke cover is connected on hanger bracket in mode that can oscilaltion by the second cylinder.
3. the air-cooled associating quenching device of water smoke according to claim 1, is characterized in that: described upper spray nozzle, left nozzle, right nozzle and lower nozzle are variable capacity atomizer, and described upper tuyere, left tuyere, right tuyere and lower tuyere are adjustable tuyere.
4. the air-cooled associating quenching device of water smoke according to claim 1, is characterized in that: described left tuyere is all connected with upper bellows by corrugated tube with right tuyere, and each left nozzle and right tuyere are provided with and drive its driving cylinder moving up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410280835.7A CN104017961B (en) | 2014-06-20 | 2014-06-20 | Water smoke air-cooled associating quenching unit |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410280835.7A CN104017961B (en) | 2014-06-20 | 2014-06-20 | Water smoke air-cooled associating quenching unit |
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| CN104017961A true CN104017961A (en) | 2014-09-03 |
| CN104017961B CN104017961B (en) | 2016-08-31 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105154656A (en) * | 2015-10-14 | 2015-12-16 | 苏州新协力特种工业模板有限公司 | Color printing steel plate on-line cooling device |
| CN105695697A (en) * | 2016-04-06 | 2016-06-22 | 肇庆科达机械制造有限公司 | Aluminum profile online quenching device and method |
| CN105970128A (en) * | 2016-05-11 | 2016-09-28 | 广西柳州银海铝业股份有限公司 | Method for cooling aluminum coil through ultrasonic water vapor atomization |
| CN106799405A (en) * | 2017-03-21 | 2017-06-06 | 佛山市业精机械制造有限公司 | A kind of section bar air cooling equipment |
| CN107130098A (en) * | 2017-06-14 | 2017-09-05 | 武汉钢铁有限公司 | Heat-treatment of rail device and heat treatment method |
| CN108085464A (en) * | 2017-12-26 | 2018-05-29 | 山东金马工业集团机械锻造厂 | A kind of air cooling equipment for template clamp product |
| CN110760650A (en) * | 2019-11-05 | 2020-02-07 | 江苏江顺精密机电设备有限公司 | Online guenching unit of wind fog defogging |
| CN110904320A (en) * | 2019-11-14 | 2020-03-24 | 北京机电研究所有限公司 | Precision heat treatment production line for thin-wall special-shaped aluminum component |
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| CN102899464A (en) * | 2012-09-19 | 2013-01-30 | 中国重型机械研究院股份公司 | Premixed spray quenching system for steel rail |
| CN103320726A (en) * | 2013-05-23 | 2013-09-25 | 江阴江顺铝型材成套设备制造有限公司 | On-line water-cooling, wind-cooling and fog-cooling quenching device for aluminium profiles |
| CN203346461U (en) * | 2013-05-23 | 2013-12-18 | 江阴江顺铝型材成套设备制造有限公司 | Online water-cooling, air-cooling and fog-cooling quenching device for aluminum profile |
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2014
- 2014-06-20 CN CN201410280835.7A patent/CN104017961B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102899464A (en) * | 2012-09-19 | 2013-01-30 | 中国重型机械研究院股份公司 | Premixed spray quenching system for steel rail |
| CN103320726A (en) * | 2013-05-23 | 2013-09-25 | 江阴江顺铝型材成套设备制造有限公司 | On-line water-cooling, wind-cooling and fog-cooling quenching device for aluminium profiles |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105154656A (en) * | 2015-10-14 | 2015-12-16 | 苏州新协力特种工业模板有限公司 | Color printing steel plate on-line cooling device |
| CN105695697A (en) * | 2016-04-06 | 2016-06-22 | 肇庆科达机械制造有限公司 | Aluminum profile online quenching device and method |
| CN105695697B (en) * | 2016-04-06 | 2018-07-13 | 肇庆科达机械制造有限公司 | A kind of aluminium section bar press quenching device and method |
| CN105970128A (en) * | 2016-05-11 | 2016-09-28 | 广西柳州银海铝业股份有限公司 | Method for cooling aluminum coil through ultrasonic water vapor atomization |
| CN106799405A (en) * | 2017-03-21 | 2017-06-06 | 佛山市业精机械制造有限公司 | A kind of section bar air cooling equipment |
| CN107130098A (en) * | 2017-06-14 | 2017-09-05 | 武汉钢铁有限公司 | Heat-treatment of rail device and heat treatment method |
| CN107130098B (en) * | 2017-06-14 | 2019-07-12 | 武汉钢铁有限公司 | Heat-treatment of rail device and heat treatment method |
| CN108085464A (en) * | 2017-12-26 | 2018-05-29 | 山东金马工业集团机械锻造厂 | A kind of air cooling equipment for template clamp product |
| CN110760650A (en) * | 2019-11-05 | 2020-02-07 | 江苏江顺精密机电设备有限公司 | Online guenching unit of wind fog defogging |
| CN110904320A (en) * | 2019-11-14 | 2020-03-24 | 北京机电研究所有限公司 | Precision heat treatment production line for thin-wall special-shaped aluminum component |
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| CN104017961B (en) | 2016-08-31 |
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