CN203346461U - Online water-cooling, air-cooling and fog-cooling quenching device for aluminum profile - Google Patents
Online water-cooling, air-cooling and fog-cooling quenching device for aluminum profile Download PDFInfo
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- CN203346461U CN203346461U CN 201320286278 CN201320286278U CN203346461U CN 203346461 U CN203346461 U CN 203346461U CN 201320286278 CN201320286278 CN 201320286278 CN 201320286278 U CN201320286278 U CN 201320286278U CN 203346461 U CN203346461 U CN 203346461U
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Abstract
The utility model discloses an online water-cooling, air-cooling and fog-cooling quenching device for an aluminum profile. The online water-cooling, air-cooling and fog-cooling quenching device comprises a rack, an aluminum profile conveying device and a cooling system, wherein the cooling system comprises a water cooling device, an air cooling device and a fog cooling device; the fog cooling device comprises a plurality of rows of transversely distributed upper spray nozzles and a plurality of rows of transversely distributed lower spray nozzles; the upper spray nozzles are distributed on two sides of the upper part of the aluminum profile conveying device, and the lower spray nozzles are distributed on two sides of the lower part of the aluminum profile conveying device; and the upper spray nozzles are connected with an upper spray system, the lower spray nozzles are connected with a lower spray system, and the upper spray system and the lower spray system are controlled by a PLC (programmable logic controller). The fog-cooling effect is between the water-cooling effect and the air-cooling effect, good transition can be formed between water cooling and air cooling through the added fog cooling device, and the processing of a product with more quenching requirements can be realized in combination of water cooling, fog cooling and air cooling.
Description
Technical field
The utility model relates to the online water-cooled of a kind of aluminium section bar, air-cooled, mist cold quenching device.
Background technology
Along with aluminium section bar is used widely more and more higher to quality, the mechanical property requirements of aluminium section bar in the fields such as industry, communications and transportation, existing cold quenching, airblast quenching equipment can only unilaterally carry out online water cold quenching or airblast quenching, can't meet the online extruding of foot different aluminum section bar and carry out the requirement of different Cooling Quenching modes.
At present, the cold quenching mode of generally using is that " crossing water-cooled " or the mode of spray are carried out, exist cooling intensity not high enough, can not wash the water smoke that the high temperature aluminum Surface of profile forms open, thereby reduce the quenching quality, in addition during spray quench, its hydraulic pressure is all that integral body is heightened or integral body is turned down by manually or automatically carrying out, can not realize the hydraulic pressure requirement of the aluminium section bar different sites of asymmetric, then cause cooling evenly not, cold deformation is more serious.
At present, generally the airblast quenching mode of use is, in the both sides up and down of aluminium section bar e Foerderanlage, air cooling equipment is set, and it is even that inhomogeneous cooling can be caused in the left and right sides of aluminium section bar then, and the situation of cold deformation is more serious.
The utility model content
The purpose of this utility model is to overcome the defect existed in prior art, and the online water-cooled of a kind of aluminium section bar, air-cooled, mist cold quenching device are provided, can process quench to require between water-cooled and air-cooled between product.
For achieving the above object, the technical solution of the utility model is the online water-cooled of a kind of aluminium section bar of design, air-cooled, mist cold quenching device, comprise frame, aluminium section bar e Foerderanlage and cooling system, described cooling system comprises water cooling plant, air cooling equipment and mist device for cooling, described mist device for cooling comprises laterally uniform upper spraying nozzle of some rows, some rows are uniform lower spraying nozzle laterally, described upper spraying nozzle is distributed in the both sides of described aluminium section bar e Foerderanlage top, described lower spraying nozzle is distributed in the both sides of described aluminium section bar e Foerderanlage below, described upper spraying nozzle is connected with upper fog system, described lower spraying nozzle is connected with lower fog system, described upper fog system, described lower fog system is by the PLC Controlled by Programmable Controller.
As preferably, described water cooling plant comprises water-cooled shower nozzle and some groups of side water-cooled shower nozzles under water-cooled shower nozzle on some groups of lateral distribution, some groups, described upper water-cooled shower nozzle, described lower water-cooled shower nozzle, described side water-cooled shower nozzle are all by being connected with water supply installation for the waterway control system of controlling hydraulic pressure accordingly, each described waterway control system is by described PLC Controlled by Programmable Controller, the hydraulic pressure of each shower nozzle can be regulated separately, be applicable to the quenching requirement of the aluminium section bar of asymmetric, cooling even, can effectively prevent cold deformation.
As preferably, described water cooling plant also comprises the rotary nozzle of the adjustable-angle of some groups of lateral distribution, described rotary nozzle is connected with described water supply installation by described waterway control system, by being set, rotary nozzle can cover all sidedly whole processing work, avoid the processing work Local cooling inhomogeneous, enhance product performance.
As preferably, the hydraulic pressure regulation range of described upper water-cooled shower nozzle, described lower water-cooled shower nozzle, described side water-cooled shower nozzle and described rotary nozzle is 0-1.2MPa, and each nozzle hydraulic is higher, and regulation range is wide, can wash the fog that is attached to metallic surface open, improve speed of cooling.
As preferably, described air cooling equipment comprises upper air duct, crosswind road and lower air duct, described upper air duct is connected with fan, described crosswind road is connected with the crosswind machine, described lower air duct is connected with lower blower fan, described fan, described crosswind machine, described lower blower fan, by described PLC Controlled by Programmable Controller, by increase the crosswind road in the workpiece both sides, can make whole workpiece cooling evenly.
As preferably, the sample storage device and the sample that in described PLC programmable logic controller, are provided with for storing each parameter are transferred system, can stored samples in controller, in use procedure in the future, without resetting each parameter, the sample before only need transferring gets final product, easy to operate.
Advantage of the present utility model and beneficial effect are: the cold effect of mist between water-cooled and air-cooled between, by increasing the mist device for cooling, can make water-cooled and air-cooled between form good transition, the combine processing of the product that can meet more quenching requirements that water-cooled, mist be cold, air-cooled.
The accompanying drawing explanation
Fig. 1 is phantom view of the present utility model.
In figure: 1, frame; 2, upper spraying nozzle; 3, lower spraying nozzle; 4, upper water-cooled shower nozzle; 5, lower water-cooled shower nozzle; 6, side water-cooled shower nozzle; 7, rotary nozzle; 8, upper air duct; 9, lower air duct; 10, crosswind road.
Embodiment
Below in conjunction with drawings and Examples, embodiment of the present utility model is further described.Following examples are only for the technical solution of the utility model more clearly is described, and can not limit protection domain of the present utility model with this.
As shown in Figure 1, the online water-cooled of a kind of aluminium section bar, air-cooled, mist cold quenching device, comprise frame 1, aluminium section bar e Foerderanlage and cooling system, described cooling system comprises water cooling plant, air cooling equipment and mist device for cooling, described mist device for cooling comprises laterally uniform upper spraying nozzle 2 of some rows, some rows are uniform lower spraying nozzle 3 laterally, described upper spraying nozzle 2 is distributed in the both sides of described aluminium section bar e Foerderanlage top, described lower spraying nozzle 3 is distributed in the both sides of described aluminium section bar e Foerderanlage below, described upper spraying nozzle 2 is connected with upper fog system, described lower spraying nozzle 3 is connected with lower fog system, described upper fog system, described lower fog system is by the PLC Controlled by Programmable Controller.
As shown in Figure 1, described water cooling plant comprises water-cooled shower nozzle 5 and some groups of side water-cooled shower nozzles 6 under water-cooled shower nozzle 4 on some groups of lateral distribution, some groups, described upper water-cooled shower nozzle 4, described lower water-cooled shower nozzle 5, described side water-cooled shower nozzle 6 are all by being connected with water supply installation for the waterway control system of controlling hydraulic pressure accordingly, and each described waterway control system is by described PLC Controlled by Programmable Controller.
As shown in Figure 1, described water cooling plant also comprises the rotary nozzle 7 of the adjustable-angle of some groups of lateral distribution, described rotary nozzle 7 is connected with described water supply installation by described waterway control system, by rotary nozzle 7 is set, rotational angle can cover the scope that other shower nozzle can not cover comprehensively at any time, makes workpiece surface cooling evenly, not there will be local uncooled situation, prevent cooling strain.
As shown in Figure 1, the hydraulic pressure regulation range of described upper water-cooled shower nozzle 4, described lower water-cooled shower nozzle 5, described side water-cooled shower nozzle 6 and described rotary nozzle 7 is 0-1.2MPa, each nozzle hydraulic is higher, regulation range is wide, can wash the fog that is attached to metallic surface open, improve speed of cooling.
As shown in Figure 1, described air cooling equipment comprises upper air duct 8, crosswind road 10 and lower air duct 9, described upper air duct 8 is connected with fan, described crosswind road 10 is connected with the crosswind machine, described lower air duct 9 is connected with lower blower fan, described fan, described crosswind machine, described lower blower fan are by described PLC Controlled by Programmable Controller, and the blast of described fan, described lower blower fan, described crosswind machine is 4000Pa, and its wind speed is 40m/s.Blast is high, wind speed is fast, improves speed of cooling, enhances productivity.
Without diagram, the sample storage device and the sample that in described PLC programmable logic controller, are provided with for storing each parameter are transferred system.Adopt this kind of scheme, can each parameter when quenching be preserved, when being quenched again aluminium section bar identical in the future, can transfer system by model each parameter is recalled, directly use, reduce the troublesome steps of repeatedly setting, be convenient to operating personnel's operation, raise the efficiency.
The above is only preferred implementation of the present utility model; should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model know-why; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (6)
1. the online water-cooled of aluminium section bar, air-cooled, mist cold quenching device, comprise frame, aluminium section bar e Foerderanlage and cooling system, it is characterized in that: described cooling system comprises water cooling plant, air cooling equipment and mist device for cooling, described mist device for cooling comprises laterally uniform upper spraying nozzle of some rows, some rows are uniform lower spraying nozzle laterally, described upper spraying nozzle is distributed in the both sides of described aluminium section bar e Foerderanlage top, described lower spraying nozzle is distributed in the both sides of described aluminium section bar e Foerderanlage below, described upper spraying nozzle is connected with upper fog system, described lower spraying nozzle is connected with lower fog system, described upper fog system, described lower fog system is by the PLC Controlled by Programmable Controller.
2. the online water-cooled of aluminium section bar as claimed in claim 1, air-cooled, mist cold quenching device, it is characterized in that: described water cooling plant comprises water-cooled shower nozzle and some groups of side water-cooled shower nozzles under water-cooled shower nozzle on some groups of lateral distribution, some groups, described upper water-cooled shower nozzle, described lower water-cooled shower nozzle, described side water-cooled shower nozzle are all by being connected with water supply installation for the waterway control system of controlling hydraulic pressure accordingly, and each described waterway control system is by described PLC Controlled by Programmable Controller.
3. the online water-cooled of aluminium section bar as claimed in claim 2, air-cooled, mist cold quenching device, it is characterized in that: described water cooling plant also comprises the rotary nozzle of the adjustable-angle of some groups of lateral distribution, and described rotary nozzle is connected with described water supply installation by described waterway control system.
4. the online water-cooled of aluminium section bar as claimed in claim 3, air-cooled, mist cold quenching device, it is characterized in that: the hydraulic pressure regulation range of described upper water-cooled shower nozzle, described lower water-cooled shower nozzle, described side water-cooled shower nozzle and described rotary nozzle is 0-1.2MPa.
5. the online water-cooled of aluminium section bar as claimed in claim 1, air-cooled, mist cold quenching device, it is characterized in that: described air cooling equipment comprises upper air duct, crosswind road and lower air duct, described upper air duct is connected with fan, described crosswind road is connected with the crosswind machine, described lower air duct is connected with lower blower fan, and described fan, described crosswind machine, described lower blower fan are by described PLC Controlled by Programmable Controller.
6. the online water-cooled of aluminium section bar as claimed in claim 1, air-cooled, mist cold quenching device, it is characterized in that: the sample storage device and the sample that in described PLC programmable logic controller, are provided with for storing each parameter are transferred system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320286278 CN203346461U (en) | 2013-05-23 | 2013-05-23 | Online water-cooling, air-cooling and fog-cooling quenching device for aluminum profile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320286278 CN203346461U (en) | 2013-05-23 | 2013-05-23 | Online water-cooling, air-cooling and fog-cooling quenching device for aluminum profile |
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| Publication Number | Publication Date |
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| CN203346461U true CN203346461U (en) | 2013-12-18 |
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| CN 201320286278 Expired - Fee Related CN203346461U (en) | 2013-05-23 | 2013-05-23 | Online water-cooling, air-cooling and fog-cooling quenching device for aluminum profile |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103320726A (en) * | 2013-05-23 | 2013-09-25 | 江阴江顺铝型材成套设备制造有限公司 | On-line water-cooling, wind-cooling and fog-cooling quenching device for aluminium profiles |
| CN104017956A (en) * | 2014-05-06 | 2014-09-03 | 安徽旭鸿热处理有限公司 | Spraying and air cooling dual-purpose quenching device |
| CN104017961A (en) * | 2014-06-20 | 2014-09-03 | 辽宁忠旺机械设备制造有限公司 | Joint quenching device for water mist air-cooling |
| CN104818371A (en) * | 2015-04-17 | 2015-08-05 | 苏州铭德铝业有限公司 | Aluminum profile quenching system and quenching method |
| CN105970128A (en) * | 2016-05-11 | 2016-09-28 | 广西柳州银海铝业股份有限公司 | Method for cooling aluminum coil through ultrasonic water vapor atomization |
| CN106011412A (en) * | 2016-07-28 | 2016-10-12 | 太重（天津）滨海重型机械有限公司 | Aluminum profile on-line water hardening device and aluminum profile production line |
| CN107058920A (en) * | 2017-04-11 | 2017-08-18 | 池州市九华明坤铝业有限公司 | A kind of aluminium section bar spray cooling device |
| CN113265516A (en) * | 2021-04-29 | 2021-08-17 | 中国重型机械研究院股份公司 | Online air cooling device and method for aluminum profile extrusion |
-
2013
- 2013-05-23 CN CN 201320286278 patent/CN203346461U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103320726A (en) * | 2013-05-23 | 2013-09-25 | 江阴江顺铝型材成套设备制造有限公司 | On-line water-cooling, wind-cooling and fog-cooling quenching device for aluminium profiles |
| CN104017956A (en) * | 2014-05-06 | 2014-09-03 | 安徽旭鸿热处理有限公司 | Spraying and air cooling dual-purpose quenching device |
| CN104017956B (en) * | 2014-05-06 | 2015-12-30 | 安徽旭鸿热处理有限公司 | A kind of spraying, air-cooled dual-purpose quenching device |
| CN104017961A (en) * | 2014-06-20 | 2014-09-03 | 辽宁忠旺机械设备制造有限公司 | Joint quenching device for water mist air-cooling |
| CN104017961B (en) * | 2014-06-20 | 2016-08-31 | 辽宁忠旺机械设备制造有限公司 | Water smoke air-cooled associating quenching unit |
| CN104818371A (en) * | 2015-04-17 | 2015-08-05 | 苏州铭德铝业有限公司 | Aluminum profile quenching system and quenching method |
| CN105970128A (en) * | 2016-05-11 | 2016-09-28 | 广西柳州银海铝业股份有限公司 | Method for cooling aluminum coil through ultrasonic water vapor atomization |
| CN106011412A (en) * | 2016-07-28 | 2016-10-12 | 太重（天津）滨海重型机械有限公司 | Aluminum profile on-line water hardening device and aluminum profile production line |
| CN107058920A (en) * | 2017-04-11 | 2017-08-18 | 池州市九华明坤铝业有限公司 | A kind of aluminium section bar spray cooling device |
| CN113265516A (en) * | 2021-04-29 | 2021-08-17 | 中国重型机械研究院股份公司 | Online air cooling device and method for aluminum profile extrusion |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 214400, 6 Temple Road, Zhouzhuang Town, Wuxi, Jiangsu, Jiangyin Patentee after: Jiangsu Jiang Shun Precision Electromechanical Equipment Co., Ltd. Address before: 214400 Jiangsu city of Wuxi province Jiangyin city Zhouzhuang Zhen Zong Yan Cun door downstairs Patentee before: Jiangyin Giansun Aluminum Profile Complete Plant Manufacturing Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131218 Termination date: 20180523 |
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| CF01 | Termination of patent right due to non-payment of annual fee |