CN203959780U - Bottle placer bead formula air return pipe device - Google Patents
Bottle placer bead formula air return pipe device Download PDFInfo
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- CN203959780U CN203959780U CN201420363899.9U CN201420363899U CN203959780U CN 203959780 U CN203959780 U CN 203959780U CN 201420363899 U CN201420363899 U CN 201420363899U CN 203959780 U CN203959780 U CN 203959780U
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- muffler
- ball
- diameter
- ball groove
- conical surface
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- 239000011324 bead Substances 0.000 title claims abstract description 25
- 238000007789 sealing Methods 0.000 claims abstract description 38
- 235000014101 wine Nutrition 0.000 claims abstract description 37
- 239000007788 liquid Substances 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 6
- 229920000491 Polyphenylsulfone Polymers 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 4
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 238000003801 milling Methods 0.000 claims description 3
- 235000013405 beer Nutrition 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 239000004695 Polyether sulfone Substances 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229920006393 polyether sulfone Polymers 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- FNYLWPVRPXGIIP-UHFFFAOYSA-N Triamterene Chemical compound NC1=NC2=NC(N)=NC(N)=C2N=C1C1=CC=CC=C1 FNYLWPVRPXGIIP-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
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- Closures For Containers (AREA)
Abstract
Bottle placer bead formula air return pipe device, comprises muffler, and the below of described muffler is provided with ball groove, and the bottom of muffler is connected with the top of ball groove.Described ball groove is that internal diameter is the hollow tube of D.The bottom end seal of ball groove, the side of ball groove is provided with slotted eye, and the inside of ball groove is provided with sealing ball.The diameter of sealing ball is R, described d<R<2d, described R<D<R+0.5mm; The density of wine liquid is ρ
b, the density of sealing ball is ρ, described 0.3 ρ
b< ρ <0.7 ρ
b.By establishing ball putting groove in muffler bottom, in ball groove, there is the sealing ball of activity flexibly, due to sealing ball diameter be greater than muffler internal diameter, thereby realized sealing ball under the buoyancy of beer wine liquid by the bottom end seal of muffler, avoided wine liquid to enter muffler.Damage waste and be reduced to 0.22% from original 1.13% blow out the wine that causes due to wine liquid in muffler, every bottle of wine can be saved the wine liquid of 5.5ml left and right, has produced huge economic benefit.
Description
Technical field
The utility model belongs to bottle placer spare and accessory parts field, is specifically related to a kind ofly for the canned air return pipe device of beer, relates in particular to a kind of bottle placer bead formula air return pipe device.
Background technology
Bottle placer is the focus of whole piece line of beer.Bottled bottle placer is all generally to adopt rotary structure, bottle is sent into machine by belt conveyor, by bottle separating device-bottle inlet spiral, bottle stream is separated at a certain distance, and be transitioned on the bottle pedestal of liftable motion via input star-wheel, finally realize bottle and locate below filling mechanism.
Pouring process generally includes following several step: (1) vacuumizes: bottle and centering cover are closely crimped onto on filling valve, and vacuum valve has fixing block to back down, and within very short time, in bottle, degree of vacuum reaches 90%.(2) CO
2fill: by operation butterfly valve (roller) valve handle, open in short-term CO
2gas trap, allows CO
2imported in bottle by wine vat; This process is very of short duration, after butterfly valve (roller) valve handle resets, comes to an end; Now pressure of the inside of a bottle rises to and approaches barometric pressure.(3) secondary vacuum pumping: repeat first step process, again obtain approximately 90% degree of vacuum, due to this be drawn out of be vacuumized last time rear residual air and CO
2miscellaneous gas, so surplus approximately 1% air only in bottle after this step.(4) secondary CO
2fill: repeat second step process, due to CO
2be filled with, make the CO in bottle
2dense, pressure and wine vat pressure in final bottle reach balance.(5) filling: in the time that wine vat internal pressure and pressure of the inside of a bottle reach balance, butterfly valve (roller) valve handle makes beer valve seal lifts by spring, beer liquid disperses shade bottle wall to be in very thin membranaceous inflows bottle through umbrella shape downwards; CO in bottle simultaneously
2gas turns back to wine vat by muffler.(6) filling to specifying after liquid level, enter the wine liquid steady stage, due to the effect of law of connected vessels, (time steady stage is longer to cause now having the remaining wine liquid of part in gas-returning devices (containing muffler), in gas-returning devices, wine liquid hold-up is more, until consistent with wine vat liquid level), after stable end, close beer valve sealing member and stop filling; Motion by (butterfly valve) roller valve handle is closed air valve, back down the pressure-relief valve of side dress by a hard-wired block, the flow bean choke that bottle is tiny with one is communicated with, so pressure of the inside of a bottle is barometric pressure gradually due to throttling exhaust, avoid pressure jump to cause beer to bubble.
But, in existing filling process, after isobar filling machine is filling, when qi of chong channel ascending adversely valve is opened, the CO in wine vat
2wine liquid in muffler can be blown out, thereby cause great filling wine to damage waste.But, due to CO in beer wine liquid
2content higher, in order to ensure next bottle of filling stability, the raffinate of muffler must be blown out.
Utility model content
For the existing the problems referred to above of existing bottle placer muffler, the utility model provides bottle placer bead formula air return pipe device.
The technical solution of the utility model is:
Bottle placer bead formula air return pipe device, comprises muffler, and described muffler is that internal diameter is the hollow tube of d.The below of muffler is provided with ball groove, and the bottom of muffler is connected with the top of ball groove.Described ball groove is that internal diameter is the hollow tube of D.The bottom end seal of ball groove, the side of ball groove is provided with slotted eye, and the inside of ball groove is provided with sealing ball.The diameter of sealing ball is R, described d<R<2d, described R<D<R+0.5mm; The density of wine liquid is ρ
b, the density of sealing ball is ρ, described 0.3 ρ
b< ρ <0.7 ρ
b.The density of sealing ball refers to its average density.Sealing ball is arranged in ball groove, and therefore, after pressure release exhaust, the bottom of sealing ball is immersed in beer, thus at the effect float downward of buoyancy the bottom to muffler.Because the diameter of sealing ball is greater than muffler internal diameter, therefore, the bottom of muffler can be sealed, thereby stoped wine liquid to enter muffler, fundamentally avoid wine liquid in muffler to be blown and the waste that causes.
The inner tube top of ball groove is conical surface inner tube, and the upper end of conical surface inner tube is connected with the inner tube of muffler, and the diameter on described conical surface inner tube top is d, and the diameter of described conical surface inner tube bottom is D.The cone element of conical surface inner tube and the angle of bottom surface are 35 °-55 °.The setting of conical surface inner tube, actv. has increased while sealing ball sealing mouth and the area of contact of tube wall, thereby has better ensured the effect of muffler sealing.
Between muffler and ball groove, be provided with guide ring, guide ring is the conical surface.The conical surface bottom of guide ring is arranged on the one end near ball groove.The diameter of guide ring conical surface bottom is greater than the external diameter of muffler, and is less than the diameter of bottle bottleneck.Thereby guarantee that wine liquid flows in bottle along the outer wall of guide ring when filling.
Muffler comprises muffler and lower muffler, between upper muffler and lower muffler, is provided with groove.Groove outside is provided with detouchable scattering ring, and scattering ring is arranged on the top of guide ring.Described scattering ring is the conical surface, and the conical surface bottom of scattering ring is arranged on the one end near guide ring.The diameter of scattering annular conical surface bottom is greater than the external diameter of muffler, and is less than the diameter of bottle bottleneck.
Muffler is inner diameter d=4-5mm; The diameter of described sealing ball is R=7-8mm; Described ball groove inner diameter D=7.3-8.5mm.The length of described slotted eye is 8-12mm, and the width of described slotted eye is 3-4mm.
The top outer wall of muffler has screw thread; By screw thread, muffler is arranged in the wine irrigating valve seat of bottle placer.On the outer wall of muffler lower end, be also provided with the flat installation male member of bilateral symmetry milling, described installation male member is arranged on the upside of ball groove.By being installed, male member can more easily muffler be arranged in the wine irrigating valve seat of bottle placer.
The length of ball groove is 10-15mm, and the length of muffler is 100-130mm.The length of slotted eye is 8-12mm, and the width of slotted eye is 3-4mm.The quantity of slotted eye is 2-5, and described slotted eye is evenly distributed on the side of ball groove.
In bottle placer bead formula air return pipe device, scattering ring is Rubber Parts, material PP (polypropylene), PA (polyamide), PPSU (PPSU) or the PES (polyethersulfone) of sealing ball, remainder is integrated stainless steel.The material of sealing ball is food stage, safety non-toxic.Sealing ball can be solid or hollow.The average density of hollow ball is the numerical value obtaining divided by the volume of hollow ball by the quality of hollow ball, not the density of solid section.By the selection of material and hollow degree, having realized sealing ball is 1/3rd to 2/3rds of spheroid volume at the volume being immersed in wine liquid.
The beneficial effects of the utility model are: by establishing ball putting groove in muffler bottom, in ball groove, have can be movable flexibly sealing ball, thereby realized seal ball under the buoyancy of beer wine liquid by the bottom end seal of muffler, avoided wine liquid to enter muffler.Damage waste and be reduced to 0.22% from original 1.13% blow out the wine that causes due to wine liquid in muffler, every bottle of wine can be saved the wine liquid of 5.5ml left and right, has produced huge economic benefit.The 600ml beer of producing taking Tsingtao beer, as example, is approximately produced 5,000,000 tons of beer every year, and 1667 bottles of wine per ton, can save 4.6 ten thousand tons of pure mellow wines every year.(account form: produce bottle number × 5.5/600 × density/1000000=5000000 × 1667 × 5.5/600 × 1.004/1000000=46025 ton per year)
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is partial cutaway schematic of the present utility model.
Wherein, 1. go up muffler, 2. guide ring, 3. installs male member, 4. ball groove, and 5. slotted eye, 6. screw thread, 7. conical surface inner tube, 8. descends muffler, 9. scattering ring, 10. sealing ball, 11. grooves.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described further.
Embodiment 1:
Bottle placer bead formula air return pipe device, comprises muffler and ball groove 4, and ball groove 4 is positioned at the below of muffler, and the top of ball groove 4 is connected with the bottom of muffler.Described muffler is that internal diameter is the hollow tube of 4mm, and ball groove 4 is that internal diameter is the hollow tube of 7.3mm, the bottom end seal of ball groove 4, and the side of ball groove 4 is provided with four well-distributed slotted eyes 5.The inside of ball groove 4 is provided with the sealing ball 10 that diameter is 7mm.Between muffler and ball groove 4, be provided with guide ring 2, described guide ring 2 is the conical surface, and the conical surface bottom of described guide ring 2 is arranged on the one end near ball groove 4; The diameter of described guide ring 2 conical surface bottoms is 11mm.The inner tube top of ball groove 4 is conical surface inner tube 7, and the upper end of described conical surface inner tube 7 is connected with the inner tube of muffler, and the diameter on described conical surface inner tube 7 tops is 4mm, and the diameter of described conical surface inner tube 7 bottoms is 7.3mm.The cone element of conical surface inner tube 7 and the angle of bottom surface are 45 °.The top outer wall of muffler has screw thread 6; On the outer wall of described muffler lower end, be also provided with the flat installation male member 3 of bilateral symmetry milling, described installation male member 3 is arranged on the upside of ball groove 4.The length of described ball groove is 14mm, and the length of described muffler is 115mm.The length of described slotted eye 5 is 12mm, and the width of described slotted eye 5 is 3mm.
In bottle placer bead formula air return pipe device, sealing ball is the solid bead of PP (polypropylene).Muffler and the ball groove structure that is formed in one, its material is stainless steel.
Embodiment 2:
As different from Example 1, the internal diameter of muffler is 5mm, and the diameter of sealing ball 10 is 8mm, and the internal diameter of ball groove 4 is 8.5mm.The side of ball groove 4 is provided with two well-distributed slotted eyes 5.The diameter on conical surface inner tube 7 tops is 5mm, and the diameter of described conical surface inner tube 7 bottoms is 8.5mm.The cone element of conical surface inner tube 7 and the angle of bottom surface are 35 °.The length of described ball groove 4 is 15mm, and the length of described muffler is 100mm.The length of described slotted eye 5 is 10mm, and the width of described slotted eye 5 is 4mm.
Muffler comprises muffler 1 and lower muffler 8, between described upper muffler 1 and lower muffler 8, is provided with groove 11, and described groove 11 outsides are provided with detouchable scattering ring 9.Described scattering ring 9 is arranged on the top of guide ring 2; Described scattering ring 9 is the conical surface, and the conical surface bottom of described scattering ring 9 is arranged on the one end near guide ring 2; The diameter of described scattering ring 9 conical surface bottoms is 8.0mm.Scattering ring is quality of rubber materials, and sealing ball is the hollow bead of PA (polyamide), and wall thickness is 2.0mm.
Embodiment 3:
As different from Example 2, the internal diameter of muffler is 4.5mm, and the diameter of sealing ball 10 is 7.5mm, and the internal diameter of ball groove 4 is 8.0mm.The side of ball groove 4 is provided with three well-distributed slotted eyes 5.The diameter on conical surface inner tube 7 tops is 4.5mm, and the diameter of described conical surface inner tube 7 bottoms is 8.0mm.The cone element of conical surface inner tube 7 and the angle of bottom surface are 55 °.The length of described ball groove is 10mm, and the length of described muffler is 130mm.The length of described slotted eye 5 is 8mm, and the width of described slotted eye 5 is 3.5mm.The diameter of described scattering ring 9 conical surface bottoms is 8.5mm.Scattering ring is quality of rubber materials, and sealing ball is the hollow bead of PPSU (PPSU), and wall thickness is 1.8mm.
Embodiment 4:
As different from Example 2, the internal diameter of muffler is 4mm, and the diameter of sealing ball 10 is 7.5mm, and the internal diameter of ball groove 4 is 7.8mm.The side of ball groove 4 is provided with five well-distributed slotted eyes 5.The diameter on conical surface inner tube 7 tops is 4mm, and the diameter of described conical surface inner tube 7 bottoms is 7.8mm.The cone element of conical surface inner tube 7 and the angle of bottom surface are 50 °.The length of described ball groove is 12mm, and the length of described muffler is 110mm.The length of described slotted eye 5 is 10mm, and the width of described slotted eye 5 is 3mm.The diameter of described scattering ring 9 conical surface bottoms is 8.0mm.Scattering ring is quality of rubber materials, and sealing ball is the hollow bead of PES (polyethersulfone), and wall thickness is 1.5mm.
As shown in Table 1, adopted the bottle placer of bead formula air return pipe device of the present utility model, the amount that blows out wine liquid is reduced to 1.3ml/ bottle from original average 6.8ml/ bottle, i.e. the pure mellow wine amount of every bottle of saving is 5.5ml, and the economic benefit of generation is huge.
The common muffler of table 1 and bead formula air return pipe device blow out the contrast list of wine liquid
Note: common muffler comprises muffler and lower muffler, is provided with groove between upper muffler and lower muffler.Groove outside is provided with detouchable scattering ring.Described scattering ring is the conical surface, and the conical surface bottom of described scattering ring is arranged on the one end near muffler bottom.The internal diameter of muffler is 4mm, and the diameter of described scattering annular conical surface bottom is 8.0mm, and scattering ring is quality of rubber materials.
Claims (10)
1. bottle placer bead formula air return pipe device, comprises muffler, and described muffler is that internal diameter is the hollow tube of d, it is characterized in that: the below of described muffler is provided with ball groove (4), and the bottom of described muffler is connected with the top of ball groove (4); Described ball groove (4) is that internal diameter is the hollow tube of D, the bottom end seal of described ball groove (4), the side of described ball groove (4) is provided with slotted eye (5), and the inside of described ball groove (4) is provided with sealing ball (10), described in; The diameter of described sealing ball (10) is R, described d<R<2d, described R<D<R+0.5mm; The density of wine liquid is ρ
b, the density of described sealing ball (10) is ρ, described 0.3 ρ
b< ρ <0.7 ρ
b.
2. bottle placer bead formula air return pipe device according to claim 1, it is characterized in that: the inner tube top of described ball groove (4) is conical surface inner tube (7), the upper end of described conical surface inner tube (7) is connected with the inner tube of muffler, the diameter on described conical surface inner tube (7) top is d, and the diameter of described conical surface inner tube (7) bottom is D.
3. bottle placer bead formula air return pipe device according to claim 2, is characterized in that: the cone element of described conical surface inner tube (7) and the angle of bottom surface are 35 °-55 °.
4. bottle placer bead formula air return pipe device according to claim 1, it is characterized in that: between described muffler and ball groove (4), be provided with guide ring (2), described guide ring (2) is the conical surface, and the conical surface bottom of described guide ring (2) is arranged on the one end near ball groove (4); The diameter of described guide ring (2) conical surface bottom is greater than the external diameter of muffler, and is less than the diameter of bottle bottleneck.
5. according to the bottle placer bead formula air return pipe device described in any one in claim 1-4, it is characterized in that: the quantity of described slotted eye (5) is 2-5, and described slotted eye (5) is evenly distributed on the side of ball groove (4).
6. bottle placer bead formula air return pipe device according to claim 4, it is characterized in that: described muffler comprises muffler (1) and lower muffler (8), between described upper muffler (1) and lower muffler (8), be provided with groove (11), described groove outside is provided with detouchable scattering ring (9), and described scattering ring is arranged on the top of guide ring (2); Described scattering ring (9) is the conical surface, and the conical surface bottom of described scattering ring (9) is arranged on the one end near guide ring (2); The diameter of described scattering ring (9) conical surface bottom is greater than the external diameter of muffler, and is less than the diameter of bottle bottleneck.
7. bottle placer bead formula air return pipe device according to claim 1, is characterized in that: described muffler is inner diameter d=4-5mm; The diameter of described sealing ball (10) is R=7-8mm; Inner diameter D=the 7.3-8.5mm of described ball groove (4).
8. bottle placer bead formula air return pipe device according to claim 1, is characterized in that: the top outer wall of described muffler has screw thread (6); On the outer wall of described muffler lower end, be also provided with the flat installation male member (3) of bilateral symmetry milling, described installation male member (3) is arranged on the upside of ball groove (4).
9. bottle placer bead formula air return pipe device according to claim 1, is characterized in that: the length of described ball groove (4) is 10-15mm, and the length of described muffler is 100-130mm; The length of described slotted eye (5) is 8-12mm, and the width of described slotted eye (5) is 3-4mm.
10. bottle placer bead formula air return pipe device according to claim 1, is characterized in that: the material of described sealing ball (10) is PP, PA, PPSU or PES, and described sealing ball (10) is solid sphere or hollow ball.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420363899.9U CN203959780U (en) | 2014-07-02 | 2014-07-02 | Bottle placer bead formula air return pipe device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420363899.9U CN203959780U (en) | 2014-07-02 | 2014-07-02 | Bottle placer bead formula air return pipe device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203959780U true CN203959780U (en) | 2014-11-26 |
Family
ID=51920390
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420363899.9U Active CN203959780U (en) | 2014-07-02 | 2014-07-02 | Bottle placer bead formula air return pipe device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203959780U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104030222A (en) * | 2014-07-02 | 2014-09-10 | 青岛啤酒股份有限公司 | Pellet-type air return pipe device for filling machine |
-
2014
- 2014-07-02 CN CN201420363899.9U patent/CN203959780U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104030222A (en) * | 2014-07-02 | 2014-09-10 | 青岛啤酒股份有限公司 | Pellet-type air return pipe device for filling machine |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |