CN110734024A - refined beer filling and capping machine - Google Patents
refined beer filling and capping machine Download PDFInfo
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- CN110734024A CN110734024A CN201810793597.8A CN201810793597A CN110734024A CN 110734024 A CN110734024 A CN 110734024A CN 201810793597 A CN201810793597 A CN 201810793597A CN 110734024 A CN110734024 A CN 110734024A
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- valve
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- channel
- gas
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- 235000013405 beer Nutrition 0.000 title claims abstract description 61
- 230000007246 mechanism Effects 0.000 claims abstract description 130
- 239000007788 liquid Substances 0.000 claims abstract description 42
- 238000009434 installation Methods 0.000 claims abstract 6
- 238000007789 sealing Methods 0.000 claims description 54
- 239000000463 material Substances 0.000 claims description 29
- 239000010410 layer Substances 0.000 claims description 18
- 238000007599 discharging Methods 0.000 claims description 14
- 210000003813 thumb Anatomy 0.000 claims description 10
- 239000011229 interlayer Substances 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 235000013361 beverage Nutrition 0.000 abstract description 4
- 239000007789 gas Substances 0.000 description 52
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 12
- 239000001301 oxygen Substances 0.000 description 12
- 229910052760 oxygen Inorganic materials 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 230000009471 action Effects 0.000 description 8
- 230000001965 increasing effect Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000005429 filling process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/06—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
- B67C3/10—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure preliminary filling with inert gases, e.g. carbon dioxide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
- B67C3/282—Flow-control devices, e.g. using valves related to filling level control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/004—Conveying; Synchronising the containers travelling along a circular path
- B67C7/0046—Infeed and outfeed devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/006—Devices particularly adapted for container filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/0066—Devices particularly adapted for container closing
Abstract
The invention relates to the technical field of packaged beverage conveying equipment, in particular to a filling and capping machine for brewed beer, which comprises a workbench, wherein a filling mechanism and a capping mechanism are arranged on the workbench, a conveying mechanism used for conveying empty wine bottles to the filling mechanism and conveying filled wine bottles to the capping mechanism is arranged on the workbench, the filling mechanism comprises an installation frame rotating relative to the workbench, a plurality of long pipe filling valves are fixed on the installation frame along the circumferential direction, a rotating platform used for bearing beer bottles is rotatably arranged below the installation frame, a guide plate mechanism, a bottle inlet shifting wheel used for guiding the beer bottles from the conveying mechanism to the rotating platform, and a bottle outlet shifting wheel used for guiding the beer bottles from the rotating platform to the conveying mechanism are arranged between the conveying mechanism and the rotating platform, the bottle inlet shifting wheel and the bottle outlet shifting wheel are both in star-shaped wheel structures, the guide plate mechanism is arc-shaped on the side surfaces facing the bottle inlet shifting wheel and the bottle outlet shifting wheel, the liquid level is stable from bottom to top until the filling is finished.
Description
Technical Field
The invention relates to the technical field of packaged beverage conveying equipment, in particular to an kind of filling and capping machine for refined beer.
Background
The method is characterized in that after the beer is filled, the inner air in the bottle is replaced by CO2 after the bottle neck space is filled, the bottle neck air is filled with beer foam, the bottle cap is sealed, the final oxygen increase amount is in a product control range, when the glass bottle is filled, times or multiple times of vacuumizing and CO2 filling are adopted, the inner air in the bottle is replaced by equal pressure from the bottle neck through a diversion umbrella, the bottle neck is filled with the beer foam, the bottle cap is sealed, the extremely low oxygen increase amount can be obtained, the pop-top can adopts a mode of not resisting negative pressure and cannot adopt a mode of vacuumizing, but the opening of the pop-top can is large, so that after CO2 and displacement, the inner air is filled from the opening of the bottle along the inner wall of the bottle, the oxygen increase amount is reduced, when the pop-top can is filled, the bottle is filled with the beer, the plastic bottle is filled, the plastic bottle is.
The existing long-tube filling valve for plastic bottle beer filling can not meet the beer filling of metal bottles, and has the following disadvantages:
(1) the filling valve has no vacuumizing function, the bottle is filled with air, beer is filled from bottom to top during filling, the liquid level is in contact with the air in the bottle, oxygen in the air is dissolved into the beer, and the oxygen increasing amount in the beer is increased;
(2) when filling, the air in the bottle is discharged to the upper part of the filling cylinder and is mixed with CO2 on the upper part of the cylinder, so that the concentration of CO2 is reduced, the purification amount of CO2 on the upper part of the cylinder is required to be increased in order to ensure that the concentration of CO2 on the upper part of the cylinder is kept unchanged, and the consumption of CO2 is increased;
(3) when filling, the air in the bottle is exhausted to the upper part of the filling cylinder, the oxygen in the air can be partially dissolved into the beer in the cylinder, and the oxygen increasing amount of the beer in the cylinder is improved;
(4) the space above the bottle is air after filling, and the bubble-exciting process before capping can drive the air in the bottle neck out of the bottle neck, but can also bring part of oxygen into beer, thereby improving the oxygen increasing amount.
Disclosure of Invention
In order to solve the problem of high oxygen increasing amount in filling in the prior art, the invention provides an kind of refined beer filling and capping machines.
The technical scheme adopted by the invention for solving the technical problems is as follows:
kind of refined beer filling and capping machines, including the workstation, the workstation on be provided with filling mechanism and spiral cover mechanism, the workstation on be equipped with and be used for carrying empty beverage bottle to filling mechanism and be used for carrying the beverage bottle that the filling was accomplished to the conveying mechanism of spiral cover mechanism, filling mechanism include for workstation pivoted mounting bracket, the mounting bracket on along the fixed a plurality of long tube filling valves of circumferencial direction, the mounting bracket below rotate and be equipped with the revolving stage that is used for bearing the beer bottle, conveying mechanism and revolving stage between be equipped with guide plate mechanism, be used for leading-in the bottle thumb wheel of conveying mechanism to the revolving stage with be used for exporting the beer bottle to conveying mechanism's bottle thumb wheel from the revolving stage, bottle thumb wheel and bottle thumb wheel all be the star wheel structure, guide plate mechanism all be the arc in the side towards bottle thumb wheel and bottle thumb wheel;
the long tube filling valve comprises a long tube inserted into a metal beer bottle and a gas return tube seat used for fixing the long tube, the gas return tube seat comprises a fixed seat, a valve lower base used for providing a gas switching channel and a material channel is fixed above the fixed seat, the valve lower base comprises a valve lower seat, a valve main body used for arranging the gas channel and the material channel is fixed above the valve lower seat, the long tube is a double-layer long tube, the outer layer of the long tube is shorter than the inner layer, the material channel is arranged in the center of the inner layer of the long tube, and the gas channel is arranged in an interlayer between the outer layer and the inner layer;
the lower valve seat and the main valve body are internally provided with th channels which are communicated, the th channel is communicated with the gas channel, the th channel is externally connected with a vacuum cavity, and the lower valve seat is provided with th stop mechanisms for switching on and off the th channel;
the lower valve seat and the main valve body are internally provided with a second channel communicated with the gas channel, and the second channel is externally connected with CO2A second stop mechanism for switching on and off a second channel is arranged in the valve main body;
a third channel communicated with the lower valve seat is arranged in the valve main body and communicated with the material channel, the th channel is externally connected with beer materials, and a third stopping mechanism for switching on and off the third channel is arranged in the valve main body;
the lower valve seat is internally provided with a communicated fourth channel which is communicated with the gas channel, the fourth channel is externally connected with the collecting and discharging cavity, and a fourth stop mechanism for switching on and off the fourth channel is arranged in the lower valve seat.
, the stop mechanism comprises a vacuum valve rod arranged inside the lower valve seat in a sliding mode, the head of the vacuum valve rod is provided with a 0 th sealing gasket, the lower valve seat is internally provided with a th taper hole matched with the th sealing gasket, a th spring for enabling the th sealing gasket to be pressed against the th taper hole conical surface is arranged between the head of the vacuum valve rod and the lower valve seat, and the tail of the vacuum valve rod is provided with vacuum cams for separating the th sealing gasket from the th taper hole conical surface.
, the second stop mechanism comprises a valve core arranged in the valve body in a sliding manner, the valve core comprises a gas valve rod sliding up and down, the third stop mechanism is liquid valve rods sleeved outside the lower position of the gas valve rod, the head of the gas valve rod is provided with a gas sealing gasket, the liquid valve rod is internally provided with a second taper hole matched with the gas sealing gasket, the head of the liquid valve rod is provided with a liquid sealing gasket, the valve body is internally provided with a third taper hole matched with the liquid sealing gasket, and the liquid valve rod can be lifted up through the gas valve rod.
, the valve core further comprises a valve rod head assembly fixed on the gas valve rod, an external operating mechanism is arranged on the valve main body, the external operating mechanism comprises an internal operating rod rotatably arranged in the valve main body, a notch is formed in the outer wall of the valve rod head assembly, the end part of the internal operating rod is forked, the forked end part of the internal operating rod is inserted into the notch and shifts the valve rod head assembly to move up and down, an external operating block is fixed outside the internal operating rod, and a external operating cam for driving the external operating block to rotate forward and a second external operating cam for driving the external operating block to rotate reversely are connected outside the external operating block in a rolling manner.
, a valve core seat is fixed on the valve main body, the liquid valve rod slides in the valve core seat, an opening stop block is fixed on the liquid valve rod, a through hole for accommodating the stop block of the opening machine is formed in the gas valve rod, the height of the through hole is larger than the length of the opening stop block, a gas valve rod seat is fixed on the valve core seat, and the gas valve rod slides in the gas valve rod seat.
step-by-step, the fourth stop mechanism including slide setting at the inside exhaust valve pole of lower valve seat, the head of exhaust valve pole have the fourth sealed pad, lower valve seat in have with the fourth sealed fourth bell mouth that matches of packing, head and the lower valve seat of exhaust valve pole between be equipped with and be used for sealing up the fourth and seal the fourth spring of propping up on the conical surface of fourth bell mouth, the afterbody of exhaust valve pole be equipped with and be used for the exhaust cam with the separation of fourth sealed pad and the conical surface of fourth bell mouth.
, the long tube filling valve further comprises a centering guide mechanism, the centering guide mechanism comprises a lower seat, the lower seat is fixed with a centering cup used for being sleeved on the bottle mouth, a bottle mouth sealing pad is fixed above the bottle mouth in the centering cup, the lower end of the bottle mouth sealing pad is tightly attached to the bottle mouth, the upper end of the bottle mouth sealing pad is tightly attached to the fixed seat, a double guide rod is fixed above the lower seat, an upper seat is fixed above the double guide rod, a roller component is rotatably connected to the upper seat, and a lifting cam is rotatably connected to the outer portion of the roller component.
, the filling mechanism further comprises a control ring system disposed on the mounting frame for providing beer material and CO2The bottom of the filling cylinder is provided with beer materials, and the upper part of the beer materials is filled with CO2Gas, the second channel passes through the connecting pipe and CO in the filling cylinder2The connecting pipe is communicated with the filling cylinder through a vent pipe.
, the machine further comprises a bubble exciting system, a wine inlet control valve array mechanism, a protection , a vacuum system, a pipeline system and a capping mechanism for providing a bottle cap for the capping mechanism.
Has the advantages that:
(1) the invention adopts the structure of an integral workbench, and is a combined machine special for beer filling and sealing, the combined machine can realize integration operation from filling to sealing, and simultaneously ensure the filling effect and the sealing effect, and adopts a long pipe filling valve with times or multiple times of vacuumizing, so that the oxygen increase of beer is effectively controlled, and the filling quality and the filling precision are reliably obtained;
(2) liquid is discharged from the center and filled from the bottom, the liquid outlet pipe is embedded in the liquid in most filling processes, the liquid level is from bottom to top until the filling is finished, and the filling process is stable;
(3) the flow-dividing umbrella used in the liquid discharging process of the common mechanical valve is not used, the flow-dividing umbrella has requirements on the bottle shape, and the long-tube filling valve shown in the patent has no limitation and is particularly suitable for filling special-shaped bottles;
(4) the vacuum degree can be adjusted to adapt to bottles made of different materials; meanwhile, different replacement effects can be obtained through multiple times of vacuumizing and inflating;
(5) the gas valve and the liquid valve do not need springs and are stable to open and close;
(6) the flow passage is simple and convenient to clean, and sanitation is ensured;
(7) when in operation, the materials in the filling cylinder are stable, and the stirring function of the built-in valve is avoided;
(8) simple structure and convenient maintenance.
Drawings
The invention is described in further detail with reference to the figures and the detailed description.
FIG. 1 is a top plan view of the filling and capping machine of the present invention;
FIG. 2 is a schematic diagram of the filling mechanism of the present invention;
FIG. 3 is a schematic view of the long tube filling valve of the present invention;
FIG. 4 is a schematic diagram of the operation of the vacuum pumping process of the present invention;
FIG. 5 is a schematic diagram of the inflation process of the present invention;
FIG. 6 is a schematic diagram of the filling process of the present invention;
FIG. 7 is a schematic diagram of the operation of the venting process of the present invention;
FIG. 8 is a schematic structural view of the centering guide mechanism of the present invention;
FIG. 9 is a schematic view of the structure of the cleaning cup of the present invention.
The automatic wine filling machine comprises a machine body, a machine cylinder lifting mechanism, a machine cylinder lifting mechanism, a machine cylinder mechanism, a machine lifting mechanism, a machine cylinder lifting mechanism, a machine cylinder mechanism, a machine lifting mechanism, a machine cylinder mechanism, a machine lifting.
Detailed Description
1-2, kinds of refined beer filling and capping machines, which comprises a workbench 21, wherein a filling mechanism 23 and a cap screwing mechanism 27 are arranged on the workbench 21, a conveying mechanism 22 for conveying empty wine bottles to the filling mechanism 23 and for conveying filled wine bottles to the cap screwing mechanism 27 is arranged on the workbench 21, the filling mechanism 23 comprises a mounting rack rotating relative to the workbench 21, a plurality of long pipe filling valves 3-3 are fixed on the mounting rack along the circumferential direction, a rotating platform 3-2 for bearing beer bottles is rotatably arranged below the mounting rack, a guide plate mechanism 3-9, a bottle feeding dial wheel 3-8 for guiding the beer bottles from the conveying mechanism 22 to the rotating platform 3-2 and a bottle discharging dial wheel 3-10 for guiding the beer bottles from the rotating platform 3-2 to the conveying mechanism 22 are arranged between the conveying mechanism 22 and the rotating platform 3-2, the bottle feeding dial wheel 3-8 and the bottle discharging dial wheel 3-10 are both in star-wheel structures, and the guide plate mechanism 3-9 is in arc-shaped structures on the side faces the bottle feeding dial wheel 3-8 and the bottle discharging dial wheel 3-10;
as shown in fig. 3-9, the long tube filling valve 3-3 comprises a long tube 8 for inserting into a metal beer bottle and a gas return tube seat 1 for fixing the long tube 8, the gas return tube seat 1 comprises a fixed seat 1-2, the fixed seat 1-2 and the long tube 8 are fixedly connected through a locking screw 1-1, a valve lower base 2 for providing a gas switching channel and a material channel is fixed above the fixed seat 1-2, the valve lower base 2 comprises a valve lower base 2-1, a valve main body 3 for setting the gas channel and the material channel is fixed above the valve lower base 2-1, the long tube 8 is a double-layer long tube, the outer layer of the long tube 8 is shorter than the inner layer, the center of the inner layer of the long tube 8 is the material channel, and the interlayer between the outer layer and the inner layer is the;
the lower valve seat 2-1 and the main valve body 3 are internally provided with th channels which are communicated, th channels are communicated with the gas channel, the th channel is externally connected with a vacuum cavity, and the lower valve seat 2 is provided with th stop mechanisms for switching on and off the th channel;
a second channel communicated with the gas channel is arranged in the valve lower seat 2-1 and the valve main body 3 and is communicated with the gas channel, and the second channel is externally connected with CO2A second stop mechanism for switching on and off a second channel is arranged in the valve main body 3;
a third channel communicated with the valve main body 3 is arranged in the valve lower seat 2-1, the third channel is communicated with the material channel, the th channel is externally connected with beer materials, and a third stopping mechanism used for switching on and off the third channel is arranged in the valve main body 3;
a fourth channel communicated with the lower valve seat 2-1 is arranged in the lower valve seat, the fourth channel is communicated with the gas channel, the fourth channel is externally connected with a collecting and discharging cavity, a fourth stop mechanism used for on-off of the fourth channel is arranged in the lower valve seat 2, and the collecting and discharging cavity is externally connected with an exhaust pipe.
The stopping mechanism comprises a vacuum valve rod 2-3 arranged inside a lower valve seat 2-1 in a sliding mode, the head of the vacuum valve rod 2-3 is provided with a sealing gasket 2-4, the lower valve seat 2-1 is internally provided with a tapered hole matched with the sealing gasket 2-4, a spring 2-5 used for enabling the sealing gasket 2-4 to be pressed against the conical surface of the tapered hole is arranged between the head of the vacuum valve rod 2-3 and the lower valve seat 2-1, and the tail of the vacuum valve rod 2-3 is provided with vacuum cams 13 used for separating the sealing gasket 2-4 from the conical surface of the tapered hole.
The second stop mechanism comprises a valve core 5 arranged in the valve main body 3 in a sliding mode, the valve core 5 comprises an air valve rod 5-2 sliding up and down, the third stop mechanism is liquid valve rods 5-7 sleeved outside the lower portion of the air valve rod 5-2, the head of the air valve rod 5-2 is provided with an air sealing gasket 5-6, the liquid valve rod 5-7 is internally provided with a second taper hole matched with the air sealing gasket 5-6, the head of the liquid valve rod 5-7 is provided with a liquid sealing gasket 5-8, the valve main body 3 is internally provided with a third taper hole matched with the liquid sealing gasket 5-8, and the liquid valve rod 5-7 can be lifted up through the air valve rod 5-2.
The valve core 5 further comprises a valve rod head component 5-1 fixed on the gas valve rod 5-2, an external operation mechanism 4 is arranged on the valve main body 3, the external operation mechanism 4 comprises an internal operation rod 4-2 rotatably arranged in the valve main body, a notch is formed in the outer wall of the valve rod head component 5-1, the end of the internal operation rod 4-2 is forked, the forked end of the internal operation rod 4-2 is inserted into the notch and stirs the valve rod head component 5-1 to move up and down, an external operation block 4-1 is fixed outside the internal operation rod 4-2, and an th external operation cam 11 used for driving the external operation block 4-1 to rotate forward and a second external operation cam 12 used for driving the external operation block 4-1 to rotate reversely are connected outside the external operation block 4-1 in a rolling mode.
A valve core seat 5-4 is fixed on the valve main body 3, a liquid valve rod 5-7 slides in the valve core seat 5-4, an opening stop block 5-5 is fixed on the liquid valve rod 5-7, a through hole for accommodating the opening stop block 5-5 is formed in the gas valve rod 5-2, the height of the through hole is larger than the length of the opening stop block 5-5, a gas valve rod seat 5-3 is fixed on the valve core seat 5-4, and the gas valve rod 5-2 slides in the gas valve rod seat 5-3.
The fourth stopping mechanism comprises an exhaust valve rod 2-2 arranged inside a lower valve seat 2-1 in a sliding mode, a fourth sealing gasket is arranged at the head of the exhaust valve rod 2-2, a fourth tapered hole matched with the fourth sealing gasket is formed in the lower valve seat 2-1, a fourth spring used for enabling the fourth sealing gasket to be propped against the conical surface of the fourth tapered hole is arranged between the head of the exhaust valve rod 2-2 and the lower valve seat 2-1, and exhaust cams 14 used for separating the fourth sealing gasket from the conical surface of the fourth tapered hole are arranged at the tail of the exhaust valve rod 2-2.
The long pipe filling valve further comprises a centering guide mechanism 7, the centering guide mechanism 7 comprises a lower seat 7-3, a centering cup 7-1 used for being sleeved on a bottle mouth is fixed on the lower seat 7-3, a bottle mouth sealing gasket 7-2 is fixed above the bottle mouth in the centering cup 7-1, when the long pipe filling valve works, the lower end of the bottle mouth sealing gasket 7-2 is tightly attached to the bottle mouth, the upper end of the bottle mouth sealing gasket 7-2 is tightly attached to the fixed seat 1-2, a double guide rod 7-4 is fixed above the lower seat 7-3, an upper seat 7-5 is fixed above the double guide rod 7-4, a roller component 7-6 is rotatably connected to the upper seat 7-5, and a lifting cam 10 is rotatably connected to the outer portion of the roller component 7.
The filling mechanism 2-3 further comprises a control ring system 3-4, a filling cylinder 3-5 arranged on the mounting frame and used for providing beer materials and CO2 gas, a cylinder lifting mechanism 3-6 and an up-down distribution system 3-7, wherein the beer materials are arranged at the bottom of the filling cylinder 3-5, CO2 gas is filled above the beer materials, the second channel is communicated with CO2 in the filling cylinder through a connecting pipe 4-3, and the connecting pipe 4-3 is communicated with the filling cylinder through a vent pipe 6.
The fine brewing beer filling and capping machine also comprises a bubble exciting system 24, a wine inlet control valve array mechanism 25, a protection 26, a vacuum system 29 for vacuumizing, a pipeline system 210 and an upper capping mechanism 28 for providing a bottle cap for the cap screwing mechanism, wherein the cap screwing mechanism 27 and the upper capping mechanism can adopt the structures in the prior art as long as the cap screwing function can be realized;
the wine inlet control valve array mechanism 25 consists of a filling cap screwing machine pneumatic system, a wine storage tank and a valve array, and is a pipeline system for providing media such as materials, compressed air, CO2, cleaning water and the like for filling equipment. The functions of on-off, switching, detection and the like of various media are realized.
The long tube filling valve further comprises a cleaning cup 9, which is installed during CIP cleaning to establish a complete cleaning path.
The working method of the long pipe filling valve comprises the following steps:
step 1: bottle feeding, lifting, compressing and sealing: the centering guide mechanism 7 is lifted by the lifting cam 10, and after a bottle enters, the centering guide mechanism 7 falls down and covers the bottle mouth to play a centering role; the bottle is lifted from the bottom, and the mouth of the bottle is sealed;
step 2, vacuumizing, namely pushing th sealing gaskets 2-4 to be separated by a vacuum valve rod 2-3 under the action of a vacuum cam 13, opening a vacuum channel, and vacuumizing air in a bottle to a vacuum cavity through an interlayer of a long pipe 88, an air channel on a valve lower seat 2-1 and a valve main body 3 and a corresponding channel on a filling cylinder;
step 3, inflating, namely rotating the outer operating block 4-1 for angles under the action of the second outer operating cam 12, simultaneously driving the inner operating rod 4-2 to rotate, shifting the valve rod head component 5-1 by the fork-shaped end part of the inner operating rod 4-2, moving the gas valve rod 5-2 upwards on the gas valve rod seat 5-3, disengaging the gas sealing gasket 5-6, opening a gas channel, and inflating CO2 in the filling cylinder into a sandwich bottle through the vent pipe 6, the connecting pipe 4-3, the gas channel on the valve core seat 5-4, the liquid valve rod 5-7, the gas channel on the valve main body 3 and the valve lower seat 2-1 and the long pipe 8;
step 4, filling, namely after filling, the gas pressure in the bottle is equal to that in the cylinder, the external operating block 4-1 continuously rotates degrees under the action of the second external operating cam 12 to drive the internal operating rod 4-2 to rotate, the forked end part of the internal operating rod 4-2 pulls the valve rod head component 5-1 and the gas valve rod 5-2 to continuously move upwards in the gas valve rod seat 5-3, the gas valve rod 5-2 drives the liquid valve rod 5-7 to ascend through the opening baffle ring 5-5, the liquid sealing gasket 5-8 is separated, a liquid passage is also opened, the material flows into the bottom of the bottle from the filling cylinder through the liquid passage on the valve main body 3 and the valve lower seat 2-1 and the central passage of the long pipe 8, along with the rise of the liquid level in the bottle, the gas in the bottle returns to the filling cylinder through the gas return passage (the same passage as the liquid passage in the attached figure 3, but the direction of the gas flow is opposite), and when the liquid level reaches the interlayer opening of the long pipe 8;
step 5, closing the valve, namely, continuing to rotate the filling cylinder, enabling the external operating block 4-1 to reversely rotate under the action of the th external operating cam 11 to drive the internal operating rod 4-2 to reversely deflect, forcing the gas valve rod 5-2 and the liquid valve rod 5-7 to descend, closing the gas channel and the liquid channel, and ending the filling process;
step 6: exhausting: the exhaust valve rod 2-2 pushes the sealing gasket 2-4 to be separated under the action of the exhaust cam 14, an exhaust channel is opened, and bottleneck air is exhausted to an exhaust cavity on the cylinder from a gap between the long pipe 8 and the fixed seat 1-2 through an air channel on the lower valve seat 2-1; after the exhaust is finished, the exhaust cam 14 is disengaged, and the exhaust valve rod 2-2 and the sealing gasket 2-4 are reset under the action of the spring 2-5;
and 7: discharging: the bottle falls and the filled bottle is discharged.
Step 2 and step 3 may be repeated multiple times depending on the process requirements to obtain high CO2 purity.
The method comprises the steps of dividing a bottle from a conveying mechanism 22 into bottles with equal pitch, enabling the bottles to enter a rotating table 3-2 of a filling mechanism 23 by a bottle feeding shifting wheel 3-8, enabling a bottle mouth to be pre-covered under the action of a pre-covering cam of a control ring system 3-4 at the moment when the bottle enters the rotating table 3-2 of the filling mechanism 23, driving the bottle to enter the rotating table 3-2 of the filling mechanism 23, enabling a corresponding lifting cylinder to lift upwards at a set speed after a signal device of the control ring system 3-4 detects a bottle signal, enabling a bottle mouth to tightly press a fixed seat 1-2 through a bottle mouth sealing gasket to form a closed cavity, enabling a vacuum valve rod 2-3 in a vacuum cam long tube filling valve 3-3 of the control ring system 3-4 to enable the interior of the bottle to be communicated with a vacuum system, exhausting air in the bottle to form times of centering, enabling an external operating mechanism 4-4 to be shifted by an air opening valve installed on an air opening valve in the control ring system 3-4, opening the air valve rod 5-2, enabling the upper portion of a back pressure gas (2) in a filling cylinder 3-5 to be communicated with an air pressure equalizing track, enabling the internal of the internal filling cylinder to be opened, enabling the internal of the internal cylinder 3-4 of the internal cylinder, enabling the internal cylinder to be connected with a cylinder, enabling the internal cylinder to be continuously connected with a cylinder, enabling the internal cylinder to be opened, enabling the cylinder 3-4 of the cylinder, enabling the cylinder to be connected with a cylinder to form a cylinder, enabling the cylinder to be connected with a cylinder, enabling a cylinder to continuously connected with a cylinder, enabling a cylinder to be connected with a cylinder, enabling a cylinder to be opened, enabling a cylinder to be connected with a cylinder, enabling a cylinder to be continuously connected with a cylinder, enabling a cylinder to be opened, enabling.
The bottle warp of having irritated the material conveying mechanism 22 carries to spiral cover mechanism 7 on, spiral cover system 7 adopts separation drive mechanism, with filling mechanism 3 coordinated control, in this embodiment, spiral cover mechanism 7 comprises workstation, spiral cover star gear, backplate mechanism, high elevating system, spiral cover head etc. and conveying mechanism 22 and spiral cover star gear front end department install and swashs bubble system 24, carries out high-pressure swabbing bubble to the product that has irritated from filling mechanism 23, drives away bottleneck air with the beer foam, control product oxygen increase volume. The cover is hung on the bottleneck through upper cover mechanism 28, and servo motor drives the spiral cover star gear and accurately stops in spiral cover head below, and spiral cover main motor drives the spiral cover head and accomplishes the spiral cover action, and the bottle is released from spiral cover star gear mechanism after sealing to accomplish the whole process from filling to sealing of bottle.
The upper cover mechanism 28 provides sufficient cover source for the cover screwing mechanism 27, and ensures the normal and stable operation of the cover screwing mechanism 27.
It should be understood that the above-described specific embodiments are merely illustrative of the present invention and are not intended to limit the present invention. Obvious variations or modifications which are within the spirit of the invention are possible within the scope of the invention.
Claims (9)
- The filling and capping machine for the refined beer is characterized by comprising a workbench (21), wherein a filling mechanism (23) and a cap screwing mechanism (27) are arranged on the workbench (21), a conveying mechanism (22) for conveying empty wine bottles to the filling mechanism (23) and for conveying filled wine bottles to the cap screwing mechanism (27) is arranged on the workbench (21), the filling mechanism (23) comprises an installation frame rotating relative to the workbench (21), a plurality of filling valves (3-3) are fixed on the installation frame along the circumferential direction, a rotating platform (3-2) for bearing beer bottles is rotatably arranged below the installation frame, a guide plate mechanism (3-9) is arranged between the conveying mechanism (22) and the rotating platform (3-2), a bottle feeding thumb wheel (3-8) for guiding the beer bottles from the conveying mechanism (22) to the rotating platform (3-2) and a bottle discharging thumb wheel (3-10) for guiding the beer bottles from the conveying mechanism (3-2) to the bottle discharging wheel (22), and the star-shaped thumb wheel (3-10) for discharging the beer bottles from the conveying mechanism (3-2) to the conveying mechanism (22) are arranged on the side surface, and the star-shaped thumb wheel (3-10) of the beer bottle discharging mechanism (3-10) is arranged on the side surface of the beer bottle discharging mechanism (3-2);the long tube filling valve (3-3) comprises a long tube (8) inserted into a metal beer bottle and a gas return tube seat (1) used for fixing the long tube (8), the gas return tube seat (1) comprises a fixed seat (1-2), a valve lower base (2) used for providing a gas switching channel and a material channel is fixed above the fixed seat (1-2), the valve lower base (2) comprises a valve lower seat (2-1), a valve main body (3) used for arranging a gas channel and a material channel is fixed above the valve lower seat (2-1), the long tube (8) is a double-layer long tube, the outer layer of the long tube (8) is shorter than the inner layer, the center of the inner layer of the long tube (8) is the material channel, and the interlayer between the outer layer and the inner layer is the gas channel;a th channel communicated with the valve lower seat (2-1) and the valve main body (3) is arranged in the valve lower seat, the th channel is communicated with the gas channel, the th channel is externally connected with a vacuum cavity, and a th stopping mechanism for switching on and off the th channel is arranged on the valve lower base (2);a second channel communicated with the lower valve seat (2-1) and the valve main body (3) is arranged in the lower valve seat, the second channel is communicated with the gas channel, and the second channel is externally connected with CO2A second stop mechanism for switching on and off a second channel is arranged in the valve main body (3);a third channel communicated with the valve lower seat (2-1) and the valve main body (3) is arranged in the valve main body (3), the third channel is communicated with the material channel, the third channel is externally connected with beer materials, and a third stopping mechanism used for switching on and off the third channel is arranged in the valve main body (3);a communicated fourth channel is arranged in the lower valve seat (2-1), the fourth channel is communicated with the gas channel, the fourth channel is externally connected with a collecting and discharging cavity, and a fourth stop mechanism for switching on and off the fourth channel is arranged in the lower valve seat (2).
- 2. The kind of fine brewing beer filling and sealing machine according to claim 1, wherein the stopping mechanism includes a vacuum valve rod (2-3) slidably disposed inside a valve lower seat (2-1), the head of the vacuum valve rod (2-3) has a 0 th sealing gasket (2-4), the valve lower seat (2-1) has a th tapered hole matching with the th sealing gasket (2-4), a spring (2-5) for pushing the th sealing gasket (2-4) against the th tapered hole conical surface is disposed between the head of the vacuum valve rod (2-3) and the valve lower seat (2-1), and vacuum cams (13) for separating the th sealing gasket (2-4) and the th tapered hole conical surface are disposed at the tail of the vacuum valve rod (2-3).
- 3. The kind of fine brewing beer filling and capping machine according to claim 1, wherein the second stopping mechanism comprises a valve core (5) slidably disposed in a valve main body (3), the valve core (5) comprises a gas valve rod (5-2) sliding up and down, the third stopping mechanism is liquid valve rods (5-7) sleeved outside the lower portion of the gas valve rod (5-2), the head of the gas valve rod (5-2) is provided with a gas gasket (5-6), the liquid valve rods (5-7) are internally provided with second taper holes matched with the gas gasket (5-6), the head of the liquid valve rods (5-7) is provided with liquid gaskets (5-8), the valve main body (3) is internally provided with third taper holes matched with the liquid gaskets (5-8), and the liquid valve rods (5-7) can be lifted up through the gas valve rods (5-2).
- 4. The kind of fine brewing beer filling and sealing machine according to claim 3, wherein the valve core (5) further comprises a valve rod head component (5-1) fixed on the gas valve rod (5-2), the valve body (3) is provided with an external operating mechanism (4), the external operating mechanism (4) comprises an internal operating rod (4-2) rotatably arranged in the valve body, the outer wall of the valve rod head component (5-1) is provided with a notch, the end part of the internal operating rod (4-2) is fork-shaped, the fork-shaped end part of the internal operating rod (4-2) is inserted into the notch and shifts the valve rod head component (5-1) to move up and down, the external operating block (4-1) is fixed outside the internal operating rod (4-2), and the external operating cam (11) for driving the external operating block (4-1) to rotate forward and a second external operating cam (12) for driving the external operating block (4-1) to rotate backward are connected outside the external operating block (4-1) in a rolling manner.
- 5. The kind of fine brewing beer filling and capping machine according to claim 4, wherein the valve main body (3) is fixed with a valve core seat (5-4), the liquid valve rod (5-7) slides in the valve core seat (5-4), the liquid valve rod (5-7) is fixed with an opening stopper (5-5), the gas valve rod (5-2) is provided with a through hole for accommodating the opening stopper (5-5), the height of the through hole is greater than the length of the opening stopper (5-5), the valve core seat (5-4) is fixed with a gas valve rod seat (5-3), and the gas valve rod (5-2) slides in the gas valve rod seat (5-3).
- 6. The kind of fine brewing beer filling and sealing machine according to claim 1, wherein the fourth stopping mechanism includes a vent valve rod (2-2) slidably disposed inside the lower valve seat (2-1), the head of the vent valve rod (2-2) has a fourth sealing gasket, the lower valve seat (2-1) has a fourth tapered hole matching with the fourth sealing gasket, a fourth spring for pushing the fourth sealing gasket against the tapered surface of the fourth tapered hole is disposed between the head of the vent valve rod (2-2) and the lower valve seat (2-1), and the tail of the vent valve rod (2-2) has vent cams (14) for separating the tapered surface of the fourth sealing gasket from the tapered hole.
- 7. The kind of fine brewing beer filling and capping machine according to claim 1, wherein the long tube filling valve further comprises a centering guide mechanism (7), the centering guide mechanism (7) comprises a lower seat (7-3), a centering cup (7-1) sleeved on a bottle mouth is fixed on the lower seat (7-3), a bottle mouth sealing gasket (7-2) is fixed above the bottle mouth in the centering cup (7-1), the lower end of the bottle mouth sealing gasket (7-2) is tightly attached to the bottle mouth, the upper end of the bottle mouth sealing gasket (7-2) is tightly attached to a fixed seat (1-2), a double guide rod (7-4) is fixed above the lower seat (7-3), an upper seat (7-5) is fixed above the double guide rod (7-4), a roller wheel component (7-6) is rotatably connected to the upper seat (7-5), and a lifting cam (10) is rotatably connected to the outside of the roller wheel component (7-6).
- 8. The kind of refined beer filling and sealing machine according to claim 1, wherein the filling mechanism (2-3) further includes a control ring system (3-4), a filling cylinder (3-5) provided on the mounting rack for supplying beer material and CO2 gas, a cylinder lifting mechanism (3-6) and an up-and-down distribution system (3-7), the bottom of the filling cylinder (3-5) has beer material, the upper side of the beer material is filled with CO2 gas, the second channel is communicated with CO2 in the filling cylinder through a connecting pipe (4-3), and the connecting pipe (4-3) is communicated with the filling cylinder through a vent pipe (6).
- 9. The kind of fine brewing beer filling and capping machine according to claim 1, further comprising a bubble exciting system (24), a wine inlet control valve array mechanism (25), a protection (26), a vacuum system (29), a pipeline system (210) and a capping mechanism (28) for providing a bottle cap for the capping mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810793597.8A CN110734024A (en) | 2018-07-19 | 2018-07-19 | refined beer filling and capping machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810793597.8A CN110734024A (en) | 2018-07-19 | 2018-07-19 | refined beer filling and capping machine |
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| CN110734024A true CN110734024A (en) | 2020-01-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810793597.8A Pending CN110734024A (en) | 2018-07-19 | 2018-07-19 | refined beer filling and capping machine |
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| CN (1) | CN110734024A (en) |
Cited By (4)
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| CN113800454A (en) * | 2020-06-11 | 2021-12-17 | 廊坊市大浩包装机械有限公司 | Differential pressure type filling process for fine-brewed fresh beer |
| CN113998650A (en) * | 2021-10-25 | 2022-02-01 | 广州南沙珠江啤酒有限公司 | Isobaric filling system and filling method thereof |
| CN115246624A (en) * | 2021-04-27 | 2022-10-28 | 河北燕京啤酒有限公司 | Beer filling method and beer filling system |
| CN117069040A (en) * | 2023-10-13 | 2023-11-17 | 张家港市裕中饮料机械有限公司 | Star wheel transmission type filling system and filling method |
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