CN203957532U - A kind of smart tags prints line machine - Google Patents

A kind of smart tags prints line machine Download PDF

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Publication number
CN203957532U
CN203957532U CN201420426211.7U CN201420426211U CN203957532U CN 203957532 U CN203957532 U CN 203957532U CN 201420426211 U CN201420426211 U CN 201420426211U CN 203957532 U CN203957532 U CN 203957532U
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CN
China
Prior art keywords
ink
jet
spray gun
smart tags
line machine
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Expired - Fee Related
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CN201420426211.7U
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Chinese (zh)
Inventor
阙小鸿
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Black King Kong Automation Technology Fujian Co Ltd
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Black King Kong Automation Technology Fujian Co Ltd
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Priority to CN201420426211.7U priority Critical patent/CN203957532U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The utility model is disclosed is that a kind of smart tags prints line machine, and this seal line machine comprises a board, is arranged on this board for printing seal line component, a drying unit and a rewinding stack apparatus of lines with the conveyer belt, of the suitable setting of this board.The utility model carries out vision by video frequency pick-up head and automatically locates, and in conjunction with being arranged on the printing parameter in controller, automatically stock is positioned and is generated ink-jet track, then by print line component full-automatic complete ink-jet and print line operation, and automatically stock is dried, collection and treatment, make whole work flow realize intelligent, automation mechanized operation.

Description

A kind of smart tags prints line machine
Technical field
The utility model relates to plant equipment and manufacture field, more specifically say that a kind of smart tags prints line machine.
Background technology
Screen process press is to utilize screen printing forme to execute the machine of seal, belong to a kind of of printing machine, it is for printing word and image, be to produce the machine of printed matter or the general name of equipment, screen process press is widely used in the stamp processing of the industry plane materials such as picture and text, footwear industry, clothes, case and bag, ceramic tile, glass or the processing of large area stamp.
The operation principle of screen process press: first, through transmission mechanism transferring power, allow sdueegee push at the volley ink and screen printing forme, make screen printing forme and stock form a nip, because silk screen has tension force N1 and N2, sdueegee is produced to power F2, screen resilience does not contact screen printing forme except nip with stock, ink, under the extruding force F1 of sdueegee effect, passes through mesh, from moving nip, bite stock, complete presswork.In printing process, screen printing forme and sdueegee carry out relative motion, and extruding force F1 and screen resilience F2 be synchronizing moving thereupon also, silk screen is under screen resilience effect, and return and stock disengage in time, in order to avoid trace set-off, be that silk screen is in printing process, constantly among distortion and resilience.
At present, screen process press is generally divided into hand screen process press, Semi-automatic screen process press, automatic press and serigraphy gear, hand screen process press is generally comprised of hinged support, undertake the printing of platform and silk-screen plate, and all action is completed by manual operations; Semi-automatic screen process press is when printing, exercises realize partial automation, general title wiping, even China ink and silk screen chase are 1/4 automatic screen printing machine automatically, claim that wiping, even China ink, silk screen chase and stock absorption are all 1/2 automatic screen printing machine automatically, in addition, stock is sent into also and can be called automatically 3/4 automatic screen printing machine; And automatic screen printing machine is to add respectively the printing machine of automatic printed document lifting, conveying, oven dry and addressee stacking mechanism in the front and back of 3/4 automatic screen printing machine, its print speed printing speed is than the obvious improve of Semi-automatic printer; And serigraphy gear is by several groups of printings, drying unit and gold stamping, impression, applies the devices such as film, cross cutting and be in series, the control of complete machine available computers, and can print polychrome printing product, the serigraphy type that efficiency is high, function is complete.
But along with scientific and technological development, the screen process press of this class has run into very large technical bottleneck, first, it is all to customize silk-screen plate when presswork, and while printing different patterns or lines, all needs to customize out special silk-screen plate; Secondly, its printing precision depends on the wiping precision of manually reloading with web plate, and uncertainty is very high; The 3rd, during serigraphy operation, owing to adopting wiping technology, so the consumptive material of ink is larger, and prints at every turn, raw material and ink residue thing all need to clean, not only waste but also not environmental protection; The 4th, equipment is very high to the positioning requirements of stock, during blowing, all need to carry out contraposition, there is artificial contraposition, also there is machine automatic aligning, if appearring in position, skew will make the printing quality of whole stock be affected, once occur that position deviation all must adjust in time, so this equipment must be very strict to detecting the job requirement in post; The 5th, printing efficiency is low, though the best serigraphy gear of automation, its printing speed also can not surpass 1500 print/hour, and when running into complex figure or lines, also there will be the phenomenons such as ink trace is rubbed, have a strong impact on printing precision and printing efficiency.
Utility model content
The utility model is disclosed is that a kind of smart tags prints line machine, its main purpose is to overcome prior art above shortcomings and shortcoming, the seal line machine of a kind of brand new ideas and technical matters is provided, solve all technical bottlenecks that existing screen process press exists, change up hill and dale project organization and the operation principle of traditional silk-screened machine.
The technical solution adopted in the utility model is as follows:
A kind of smart tags prints line machine, it comprises a board, conveyer belt with the suitable setting of this board, one is arranged on this board for printing the seal line component of lines, one drying unit and a rewinding stack apparatus, wherein: described seal line component comprises that one is arranged on the brace table on board, one is installed in the bracing frame on this brace table, one is installed on the video frequency pick-up head of locating for position on this bracing frame, one is installed on this bracing frame and spray gun device movably, one is installed in the X-axis transmission device for driving described spray gun device to move along X-direction on this brace table, the Y-axis transmission and one that one this spray gun device of drive moves along Y direction is for controlling the controller of described seal line component work, this controller respectively with described video frequency pick-up head, spray gun device, X-axis transmission device and Y-axis transmission control connection.
Further, the corresponding conveyer belt in the working region of described seal line component below is provided with one and is used to this conveyer belt that the lighting device of backlight is provided, and the material of described conveyer belt is light-transmitting materials.
Further, on described conveyer belt, be provided with the grid for mark position.
Further, described lighting device provides white or the LED lamp of other colour light source for one.
Further, described spray gun device comprises a lance head and the ink cartridge being equipped with this lance head, described ink cartridge be provided be interconnected send hydraulic fluid port and jet, this send hydraulic fluid port to be connected with the ink source of ink is provided by a tube connector, described jet is connected with described lance head, and the ink in described jet is from this lance head ejection; On described jet, be connected with a high-pressure air pipe, this high-pressure air pipe is provided with a magnetic valve.
Further, described magnetic valve utilizes its open and close function to control this high-pressure air pipe and provides the gases at high pressure of compartment for described jet, these gases at high pressure are extruded the ink in described jet and are formed ink point from this lance head ejection, the fast moving that coordinates described lance head, the ink point of this compartment forms a complete ink-jet track.
Further, in the original enable position of described spray gun device, be fixedly installed one for removing the ink-scraping device of residual ink on this spray gun device, described ink-scraping device comprises: an inner hollow and the annular that is frustum type are scraped platform, this annular is scraped the platform setting that matches with described spray gun device, the top that described annular is scraped platform is a soft circle of scraping, the below that this annular is scraped platform is provided with an ink collection dish, and this ink collection dish is connected with the ink source of ink is provided by tube connector.
Further, described annular is scraped the upper end of circle in same level, and the longitudinal cross-section that this annular is scraped circle is a cone-shaped.
Further, described X-axis transmission device comprises the first Timing Belt along X-direction setting, for driving the first servomotor, the first slide block and first slide rail of this first Timing Belt, described the first slide rail is installed on described brace table, this first Timing Belt cooperation is installed on the first slide rail, and described the first slide block is connected with described the first Timing Belt, this first slide block is installed on described the first slide rail slidably, support frame as described above is installed on this first slide block, and bracing frame extends along the direction of described conveyer belt top; Described Y-axis transmission comprises the second Timing Belt along Y direction setting, for driving the second servomotor, the second slide block and second slide rail of this second Timing Belt, described the second slide rail is installed on support frame as described above, this second Timing Belt cooperation is installed on the second slide rail, and described the second slide block is connected with described the second Timing Belt, this second slide block is installed on described the second slide rail slidably, and described spray gun device is installed on described the second slide block.
By above-mentioned known to description of the present utility model, compared to the prior art, the utility model has the advantage of:
1, the utility model carries out vision by video frequency pick-up head and automatically locates, and in conjunction with being arranged on the printing parameter in controller, automatically stock is positioned and is generated ink-jet track, then by print line component full-automatic complete ink-jet and print line operation, and automatically stock is dried, collection and treatment, make whole work flow when completing, realize intelligent, automation.
2. its operation principle of seal line component of the present utility model and structural design have changed design concept and the design feature of traditional silk-screened machine completely, this printing assembly is with servo-drive, ball leading screw driving is main high-precision motion structure, realized the high precision int of ink-jet seal line, and the high-pressure air pipe that its spray gun device adopts solenoid control provides the gases at high pressure of compartment for described jet, these gases at high pressure are extruded the ink in described jet and are formed ink point from this lance head ejection, then by the high-speed mobile of lance head, all ink points of final this compartment form complete ink-jet and print line.Design concept of the present utility model and design feature depart from the requirement to half tone completely, formed ink-jet prints line and is comprised of numerous little ink-jet point spaced apart, precision reaches the requirement of mm level, can reach the precision of 0.2mm, and its spray gun device is all wanted successively through ink-scraping device, to carry out the removing to its residual ink twice when the operation completing each time, improved the accuracy of ink-jet seal line, so seal line component of the present utility model not only there will not be the black problem of rubbing in industry, and its precision that prints line tracking has reached revolutionaryly, tremendous and has improved.
3, ink consumptive material of the present utility model only calculates according to the area of ink-jet point, so its consumptive material rate is almost nil, and its structure arranging without half tone, avoided contamination of raw material and cleaned and pollute, make equipment environmental protection more.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the simple structure schematic diagram of the utility model spray gun device.
Fig. 3 is the simple structure schematic diagram of the utility model ink-scraping device.
Fig. 4 adopts the utility model equipment to carry out the process chart that automation prints line.
The specific embodiment
Carry out with reference to the accompanying drawings to illustrate further the specific embodiment of the present utility model.
As Fig. 1, Fig. 2 and Fig. 3 are as shown, a kind of smart tags prints line machine, it comprises a board 1, conveyer belt 2 with this board 1 suitable setting, one is arranged on this board 1 for printing the seal line component of lines, one drying unit 4 and a rewinding stack apparatus 5, wherein: described seal line component comprises that one is arranged on the brace table 31 on board, one is installed in the bracing frame 32 on this brace table 31, one is installed on the video frequency pick-up head 33 of locating for position on this bracing frame 32, one is installed on this bracing frame 32 and spray gun device 34 movably, one is installed in the X-axis transmission device 35 for driving described spray gun device 34 to move along X-direction on this brace table 31, the Y-axis transmission 36 and one that one this spray gun device 34 of drive moves along Y direction is for controlling the controller 6 of described seal line component work, this controller 6 respectively with described video frequency pick-up head 33, spray gun device 34, X-axis transmission device 35 and Y-axis transmission 36 control connections.
Described X-axis transmission device 35 comprises the first Timing Belt 351 arranging along X-direction, for driving the first servomotor 352 of this first Timing Belt 351, the first slide block 353 and the first slide rail 354, described the first slide rail 354 is installed on described brace table 31, these first Timing Belt, 351 cooperations are installed on the first slide rail 354, and described the first slide block 353 is connected with described the first Timing Belt 351, this first slide block 353 is installed on described the first slide rail 354 slidably, support frame as described above 32 is installed on this first slide block 353, and bracing frame 32 extends along the direction of described conveyer belt 2 tops.
Described Y-axis transmission 36 comprises the second Timing Belt 361 along Y direction setting, for driving the second servomotor 362, the second slide block 363 and second slide rail 364 of this second Timing Belt 361, described the second slide rail 364 is installed on support frame as described above 32, these second Timing Belt, 361 cooperations are installed on the second slide rail 364, and described the second slide block 363 is connected with described the second Timing Belt 361, this second slide block 363 is installed on described the second slide rail 364 slidably, and described spray gun device 34 is installed on described the second slide block 363.
As Fig. 1, shown in Fig. 2 and Fig. 3, corresponding conveyer belt 2 belows, working region of described seal line component are provided with one and are used to this conveyer belt that the lighting device of backlight is provided, this lighting device provides white or the LED lamp 7 of other colour light source for one, and that the material of described conveyer belt 2 is printing opacity and there is the conveyer belt for the network of mark position, by lighting device, irradiate the conveyer belt 2 of printing opacity, conveyer belt 2 and the stock on it are distinguished, particularly when the color of stock is the same with conveyer belt 2, video frequency pick-up head 33 just can the clear position of confirming exactly and gathering the stock on conveyer belt 2 like this, the locating information such as shape, for controller provides data parameters accurately.
As Fig. 1, shown in Fig. 2 and Fig. 3, in the original enable position of described spray gun device 34, be fixedly installed one for removing the ink-scraping device 8 of residual ink on this spray gun device 34, described spray gun device 34 comprises a lance head 341 and the ink cartridge 342 being equipped with this lance head 341, described ink cartridge 342 be provided be interconnected send hydraulic fluid port 3421 and jet 3422, this send hydraulic fluid port 3421 to be connected with the ink source (not shown in FIG.) of ink is provided by a tube connector, described jet 3422 is connected with described lance head 341, and the ink in described jet 3422 is from these lance head 341 ejections, on described jet 3422, be connected with a high-pressure air pipe 3423, this high-pressure air pipe 3423 is provided with a magnetic valve 3424, described magnetic valve 3424 utilizes its open and close function to control this high-pressure air pipe 3423 and provides the gases at high pressure of compartment for described jet 3422, these gases at high pressure are extruded the ink in described jet 3422 and are formed ink point from these lance head 341 ejections, the fast moving that coordinates described lance head 341, the ink point of this compartment forms a complete ink-jet track.
As shown in Figure 1, Figure 2 and Figure 3, described ink-scraping device 8 comprises: an inner hollow and the annular that is frustum type are scraped platform 81, this annular is scraped platform 81 setting that matches with described spray gun device 34, the top that described annular is scraped platform 81 is a soft circle 811 of scraping, the below that this annular is scraped platform 81 is provided with an ink collection dish 812, this ink collection dish 812 is connected with the ink source of ink is provided by tube connector, for reclaiming ink.Described annular is scraped circle 811 upper end in same level, and the longitudinal cross-section that this annular is scraped circle 811 is a cone-shaped.The lance head 341 of this spray gun device 34 is when the ink-jet seal line operation of carrying out each time, all need first, scrape circle 811 with described annular twice and carry out wiping processing afterwards, while first starting, move to outside in the centre position that circle 811 is scraped from annular by lance head 341 elder generations, then scrapes circle 811 with annular and carry out wiping processing; Last ink-jet prints after toe-in bundle, the outside that lance head 341 is scraped circle 811 from annular wherein between position move, through annular, scrape circle at 811 o'clock, again carry out wiping processing, the residual ink on lance head 341 is removed, improve the precision that its ink-jet prints line.
As shown in Figure 4, a kind of automation seal Wiring technology that adopts above-mentioned smart tags to print line machine, described seal Wiring technology comprises following concrete steps:
Step 1: use feeder equipment or manual feeding, the stock of required printing lines is placed on described conveyer belt 2;
Step 2: stock is positioned and produce ink-jet TRAJECTORY CONTROL signal, described conveyer belt 2 is transported to stock the working region of described seal line component, the backlight that is arranged on these conveyer belt 2 belows irradiates conveyer belt 2 from lower to upper, stock and conveyer belt 2 can clearly be distinguished, then by described video frequency pick-up head 33, the locating information classification such as the position of this stock, shape are gathered, and be sent in this controller 6 and process, controller 6, in conjunction with the ink-jet parameter of input, obtains the control signal of ink-jet track;
Step 3: the control signal of the ink-jet track that described controller 6 obtains according to step 2, to control described seal line component this stock is carried out to ink-jet operation, this ink-jet operation comprises following concrete steps:
1) controller 6 is controlled described seal line component startup, the lance head 341 of this spray gun device 34 is scraped platform 81 from described annular and is moved to outside by centre, this soft circle 811 of scraping strikes off the residual ink on lance head 341, then described spray gun device 34, according to the control signal of ink-jet track, carries out ink-jet to stock and prints line operation;
2) magnetic valve 3424 on described spray gun device 34 utilizes its open and close function to control this high-pressure air pipe 3423 and provides the gases at high pressure of compartment for described jet 3422, these gases at high pressure are extruded the ink in described jet 3422 and are formed ink point from these lance head 341 ejections, then by the high-speed mobile of lance head, finally all ink points of this compartment form complete ink-jet seal line;
3) completing steps 2) ink-jet print after line, the lance head 341 of this spray gun device 34 is toward original enable position return, in return process, this lance head 341 is scraped platform 81 outsides from described annular and is moved to centre, this soft circle 811 of scraping strikes off the residual ink on lance head 341, spray gun device 34 return to primitive age enable positions, complete ink-jet and print line operation;
Step 4: the stock that prints line to completing ink-jet is dried and collected, the stock that step 3 is completed to ink-jet operation is transported to described drying unit 4 and is dried by conveyer belt 2, then by rewinding stack apparatus 5, carry out the collection of last stock, complete whole operation process.
Following table is the contrast of every data of equipment of the present utility model and existing equipment
The utility model carries out vision by video frequency pick-up head and automatically locates, and in conjunction with being arranged on the printing parameter in computer, automatically stock is positioned and is generated ink-jet track, then by print line component full-automatic complete ink-jet and print line operation, and automatically stock is dried, collection and treatment, make whole work flow when completing, realize intelligent, automation.
Its operation principle of seal line component of the present utility model and structural design have changed design concept and the design feature of traditional silk-screened machine completely, this printing assembly is with servo-drive, ball leading screw driving is main high-precision motion structure, realized the high precision int of ink-jet seal line, and its ink discharge device adopts this high-pressure air pipe of solenoid control to provide the gases at high pressure of compartment for described jet, these gases at high pressure are extruded the ink in described jet and are formed ink point from this lance head ejection, then by the high-speed mobile of lance head, all ink points of final this compartment form complete ink-jet and print line.Design concept of the present utility model and design feature depart from the requirement to half tone completely, formed ink-jet prints line and is comprised of numerous little ink-jet point spaced apart, and its spray gun device is all wanted successively through ink-scraping device, to carry out the removing to its residual ink twice when the operation completing each time, so seal line component of the present utility model not only there will not be the black problem of rubbing in industry, and its precision that prints line tracking has reached tremendously and has improved.Ink consumptive material of the present utility model only calculates according to the area of ink-jet point, so its consumptive material rate is almost nil, and its structure arranging without half tone, avoided contamination of raw material and cleaned and pollute, make equipment environmental protection more.
Above are only the specific embodiment of the present utility model, but design concept of the present utility model be not only confined to this, everyly utilize this design to carry out unsubstantiality to the utility model to improve, all should belong to the behavior of invading the utility model protection domain.

Claims (9)

1. a smart tags prints line machine, it is characterized in that: it comprises a board, conveyer belt with the suitable setting of this board, one is arranged on this board for printing the seal line component of lines, one drying unit and a rewinding stack apparatus, wherein: described seal line component comprises that one is arranged on the brace table on board, one is installed in the bracing frame on this brace table, one is installed on the video frequency pick-up head of locating for position on this bracing frame, one is installed on this bracing frame and spray gun device movably, one is installed in the X-axis transmission device for driving described spray gun device to move along X-direction on this brace table, the Y-axis transmission and one that one this spray gun device of drive moves along Y direction is for controlling the controller of described seal line component work, this controller respectively with described video frequency pick-up head, spray gun device, X-axis transmission device and Y-axis transmission control connection.
2. a kind of smart tags according to claim 1 prints line machine, it is characterized in that: corresponding conveyer belt below, the working region of described seal line component is provided with one and is used to this conveyer belt that the lighting device of backlight is provided, and the material of described conveyer belt is light-transmitting materials.
3. a kind of smart tags according to claim 2 prints line machine, it is characterized in that: on described conveyer belt, be provided with the grid for mark position.
4. a kind of smart tags according to claim 2 prints line machine, it is characterized in that: described lighting device is a LED lamp that white or other colour light source be provided.
5. a kind of smart tags according to claim 1 prints line machine, it is characterized in that: described spray gun device comprises a lance head and the ink cartridge being equipped with this lance head, described ink cartridge be provided be interconnected send hydraulic fluid port and jet, this send hydraulic fluid port to be connected with the ink source of ink is provided by a tube connector, described jet is connected with described lance head, and the ink in described jet is from this lance head ejection; On described jet, be connected with a high-pressure air pipe, this high-pressure air pipe is provided with a magnetic valve.
6. a kind of smart tags according to claim 5 prints line machine, it is characterized in that: described magnetic valve utilizes its open and close function to control this high-pressure air pipe and provides the gases at high pressure of compartment for described jet, these gases at high pressure are extruded the ink in described jet and are formed ink point from this lance head ejection, the fast moving that coordinates described lance head, the ink point of this compartment forms a complete ink-jet track.
7. a kind of smart tags according to claim 1 prints line machine, it is characterized in that: in the original enable position of described spray gun device, be fixedly installed one for removing the ink-scraping device of residual ink on this spray gun device, described ink-scraping device comprises: an inner hollow and the annular that is frustum type are scraped platform, this annular is scraped the platform setting that matches with described spray gun device, the top that described annular is scraped platform is a soft circle of scraping, the below that this annular is scraped platform is provided with an ink collection dish, and this ink collection dish is connected with the ink source of ink is provided by tube connector.
8. a kind of smart tags according to claim 7 prints line machine, it is characterized in that: described annular is scraped the upper end of circle in same level, and the longitudinal cross-section that this annular is scraped circle is a cone-shaped.
9. a kind of smart tags according to claim 1 prints line machine, it is characterized in that: described X-axis transmission device comprises the first Timing Belt arranging along X-direction, for driving the first servomotor of this first Timing Belt, the first slide block and the first slide rail, described the first slide rail is installed on described brace table, this first Timing Belt cooperation is installed on the first slide rail, and described the first slide block is connected with described the first Timing Belt, this first slide block is installed on described the first slide rail slidably, support frame as described above is installed on this first slide block, and bracing frame extends along the direction of described conveyer belt top, described Y-axis transmission comprises the second Timing Belt along Y direction setting, for driving the second servomotor, the second slide block and second slide rail of this second Timing Belt, described the second slide rail is installed on support frame as described above, this second Timing Belt cooperation is installed on the second slide rail, and described the second slide block is connected with described the second Timing Belt, this second slide block is installed on described the second slide rail slidably, and described spray gun device is installed on described the second slide block.
CN201420426211.7U 2014-07-31 2014-07-31 A kind of smart tags prints line machine Expired - Fee Related CN203957532U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104129162A (en) * 2014-07-31 2014-11-05 黑金刚(福建)自动化科技股份公司 Intelligent mark line printing machine and automatic line printing technology adopting same
CN107584897A (en) * 2017-09-28 2018-01-16 合肥棠凯科技有限公司 One kind is based on digital product spray code spraying apparatus
CN110271280A (en) * 2019-04-22 2019-09-24 武汉佳聚信电脑有限公司 A kind of customized device of mouse pad
CN114211887A (en) * 2021-12-07 2022-03-22 深圳市软通宝科技有限公司 Ink jet numbering machine is used in computer parts manufacturing

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104129162A (en) * 2014-07-31 2014-11-05 黑金刚(福建)自动化科技股份公司 Intelligent mark line printing machine and automatic line printing technology adopting same
CN107584897A (en) * 2017-09-28 2018-01-16 合肥棠凯科技有限公司 One kind is based on digital product spray code spraying apparatus
CN110271280A (en) * 2019-04-22 2019-09-24 武汉佳聚信电脑有限公司 A kind of customized device of mouse pad
CN114211887A (en) * 2021-12-07 2022-03-22 深圳市软通宝科技有限公司 Ink jet numbering machine is used in computer parts manufacturing
CN114211887B (en) * 2021-12-07 2022-08-16 深圳市软通宝科技有限公司 Ink jet numbering machine is used in computer parts manufacturing

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Denomination of utility model: Intelligent mark line printing machine and automatic line printing technology adopting same

Effective date of registration: 20150215

Granted publication date: 20141126

Pledgee: China Merchants Bank, Limited by Share Ltd, Quanzhou branch

Pledgor: Hei Jingang (Fujian) Automation Technology Co., Ltd.

Registration number: 2015350000010

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Date of cancellation: 20160729

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