CN203955095U - a high-speed mixer - Google Patents

a high-speed mixer Download PDF

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Publication number
CN203955095U
CN203955095U CN201420301831.8U CN201420301831U CN203955095U CN 203955095 U CN203955095 U CN 203955095U CN 201420301831 U CN201420301831 U CN 201420301831U CN 203955095 U CN203955095 U CN 203955095U
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Prior art keywords
stirring
speed mixer
inner bag
cover plate
water bath
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Expired - Fee Related
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CN201420301831.8U
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Chinese (zh)
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蒋丽佳
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Dongguan Shupu Electronic Science And Technology Co ltd
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Dongguan Shupu Electronic Science And Technology Co ltd
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Abstract

The utility model discloses a high-speed mixer, including agitator and agitator unit, the agitator includes inner bag and outer bucket, forms the water bath chamber around the inner bag between inner bag and outer bucket, is equipped with water inlet and the delivery port that switches on with the water bath chamber on the outer bucket, and the top of inner bag is sealed through the apron, and the bottom is equipped with the discharge gate of built-in bleeder valve, and the agitator unit is including the motor of locating the inner bag top, locate motor output end and pass the pivot that the apron introduced the inner bag and locate the stirring rake of pivot bottom. The newly added water bath cavity of the high-speed stirrer can shorten the material dissolving time, improve the stirring efficiency and quality and meet the stirring requirements of different products; the monitoring of the production process on the product can be realized; the design of the stirring paddle can accelerate the mixing time of the product; meanwhile, the stirring and filtering integrated function is realized, the turnover and loss of the product process are reduced, the production efficiency is improved, the mixing and stirring of products with different specifications are met, and the technology can be generally applied to the field of stirring production.

Description

一种高速搅拌机a high-speed mixer

技术领域 technical field

本实用新型用于领域,特别是涉及一种高速搅拌机。 The utility model is used in the field, in particular to a high-speed mixer.

背景技术 Background technique

高速搅拌机在电子材料里面主要应用在高粘度产品的生产,如图1所述,现有的高速搅拌机用搅拌桶1进行配料,配料完成后推到搅拌桨2下开始搅拌,可透过搅拌桶1上的观视窗11观察产品搅拌是否合格。完成搅拌后用接料桶3出料,再移到下一工序进行过滤。上述高速搅拌机使用时存在诸多不足:1.没有热水浴进行加热,物料在搅拌桶内溶解时间长,效率低下;2.三个叶片式的搅拌桨,搅拌面积小,搅拌时间长;3. 搅拌桶内产品的温度不能检测;4.没有可投料口,由于某些物料需要后期搅拌时加入,故影响过程搅拌;5.不能在该机台直接进行过滤,需移到下一工序进行过滤,增加工作量。 The high-speed mixer is mainly used in the production of high-viscosity products in electronic materials. As shown in Figure 1, the existing high-speed mixer uses the mixing tank 1 for batching. After the batching is completed, it is pushed to the stirring paddle 2 to start stirring. The observation window 11 on the 1 observes whether the stirring of the product is qualified. After the stirring is completed, the material is discharged with the receiving barrel 3, and then moved to the next process for filtration. There are many deficiencies in the use of the above-mentioned high-speed mixer: 1. There is no hot water bath for heating, and the material dissolves in the mixing tank for a long time and the efficiency is low; 2. The three-blade stirring paddle has a small stirring area and a long stirring time; 3. The temperature of the product in the mixing tank cannot be detected; 4. There is no feeding port, because some materials need to be added in the later stage of mixing, so it affects the mixing process; 5. Can not be directly filtered on this machine, it needs to be moved to the next process for filtering ,increase workload.

实用新型内容 Utility model content

为解决上述问题,本实用新型提供一种缩短物料溶解时间,可同时实现搅拌、过滤一体式功能,缩短物料搅拌时间,方便后期投料和温度检测的高速搅拌机。 In order to solve the above problems, the utility model provides a high-speed mixer that shortens the material dissolution time, can realize the integrated function of stirring and filtering at the same time, shortens the material mixing time, and facilitates later feeding and temperature detection.

本实用新型解决其技术问题所采用的技术方案是:一种高速搅拌机,包括搅拌桶和搅拌机组,所述搅拌桶包括内胆和外桶,所述内胆和外桶间形成环绕所述内胆的水浴腔,所述外桶上设有与所述水浴腔导通的进水口和出水口,所述内胆的顶部通过盖板密封,底部设有内置出料阀的出料口,所述搅拌机组包括设于内胆上方的电机、设于所述电机输出端且穿过所述盖板引入所述内胆的转轴以及设于所述转轴底端的搅拌桨。 The technical solution adopted by the utility model to solve the technical problem is: a high-speed mixer, including a mixing tank and a mixing unit, the mixing tank includes an inner tank and an outer tank, and the inner tank and the outer tank are formed to surround the inner tank. The water bath cavity of the tank, the outer barrel is provided with a water inlet and a water outlet connected to the water bath cavity, the top of the inner tank is sealed by a cover plate, and the bottom is provided with a discharge port with a built-in discharge valve. The stirring unit includes a motor arranged above the inner container, a rotating shaft arranged at the output end of the motor and introduced into the inner container through the cover plate, and a stirring paddle arranged at the bottom end of the rotating shaft.

进一步作为本实用新型技术方案的改进,所述盖板上设有正压入口,所述出料口在出料阀的下方形成内置过滤网的过滤腔。 As a further improvement of the technical solution of the utility model, a positive pressure inlet is provided on the cover plate, and a filter cavity with a built-in filter net is formed under the outlet valve.

进一步作为本实用新型技术方案的改进,所述盖板上设有投料口。 As a further improvement of the technical solution of the utility model, a feeding port is provided on the cover plate.

进一步作为本实用新型技术方案的改进,所述搅拌桨为星形搅拌桨。 As a further improvement of the technical solution of the utility model, the stirring paddle is a star-shaped stirring paddle.

进一步作为本实用新型技术方案的改进,所述盖板上设有若干观察窗。 As a further improvement of the technical solution of the utility model, several observation windows are provided on the cover plate.

进一步作为本实用新型技术方案的改进,所述盖板内壁设有热电偶。 As a further improvement of the technical solution of the utility model, a thermocouple is provided on the inner wall of the cover plate.

进一步作为本实用新型技术方案的改进,所述电机与转轴间设有无级变速箱。 As a further improvement of the technical solution of the utility model, a stepless gearbox is provided between the motor and the rotating shaft.

本实用新型的有益效果:本高速搅拌机使用时,用搅拌桶进行配料,配料完成后推到搅拌桨下启动电机开始搅拌,有需要时可通过水浴腔进行热水浴或冷水浴,搅拌时通过热电偶监控搅拌桶内部产品的温度,可透过观察窗观察产品搅拌是否合格。完成搅拌后直接通过出料口处的过滤网,在正压入口处接好压缩空气管路后进行过滤。 Beneficial effects of the utility model: when the high-speed mixer is used, the mixing barrel is used for batching. After the batching is completed, push it under the stirring paddle to start the motor to start stirring. When necessary, a hot water bath or a cold water bath can be carried out through the water bath cavity. The thermocouple monitors the temperature of the product inside the mixing tank, and the observation window can be used to observe whether the product is stirred properly. After the stirring is completed, directly pass through the filter screen at the outlet, and then filter after connecting the compressed air pipeline at the positive pressure inlet.

本实用新型相对于现有技术,具有如下优点:1.新增加的水浴腔可缩短物料溶解时间,提高搅拌效率和质量,且满足不同产品的搅拌需要;2.热电偶可监控搅拌桶内产品的温度,以达到工艺过程控制;3.盖板上的投料口则为有需要在搅拌过程添加物料准备;4.搅拌桨采用星行结构设计,能快速均匀的混合好物料,且搅拌面积大,提高搅拌效率;5.盖板增加了正压入口,而内胆的出料口内置过滤网的过滤腔,搅拌合格的产品不需下传到过滤工序就可直接过滤,同时实现搅拌、过滤一体式功能,减少产品过程的周转和损耗,提高了生产效率。 Compared with the prior art, the utility model has the following advantages: 1. The newly added water bath cavity can shorten the material dissolution time, improve the stirring efficiency and quality, and meet the stirring needs of different products; 2. The thermocouple can monitor the products in the mixing tank 3. The feeding port on the cover plate is prepared for adding materials during the mixing process; 4. The stirring paddle adopts a star-shaped structure design, which can quickly and evenly mix the materials, and has a large mixing area , to improve the mixing efficiency; 5. The positive pressure inlet is added to the cover plate, and the filter cavity of the filter screen is built in the discharge port of the liner. The integrated function reduces the turnover and loss of the product process and improves the production efficiency.

附图说明 Description of drawings

下面结合附图对本实用新型作进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:

图1是现有的高速搅拌机结构示意图; Fig. 1 is the structural representation of existing high-speed mixer;

图2是本实用新型实施例结构示意图。 Fig. 2 is a structural schematic diagram of an embodiment of the utility model.

具体实施方式 Detailed ways

参照图2,本实用新型提供了一种高速搅拌机,包括搅拌桶1和搅拌机组,所述搅拌桶1包括内胆12和外桶13,所述内胆12和外桶13间形成环绕所述内胆12的水浴腔14,所述外桶13上设有与所述水浴腔14导通的进水口15和出水口16,所述内胆12的顶部通过盖板4密封,底部设有内置出料阀51的出料口5,所述搅拌机组包括设于内胆12上方的电机61、穿过所述盖板4引入所述内胆12的转轴62以及设于所述转轴62底端的星形搅拌桨63,所述转轴62通过无级变速箱64与电机61的输出端连接。所述盖板4上设有正压入口41、投料口42、热电偶43以及若干观察窗44,所述出料口5在出料阀51的下方形成内置过滤网52的过滤腔53。 With reference to Fig. 2, the utility model provides a kind of high-speed mixer, comprises mixing tank 1 and mixing unit, and described mixing tank 1 comprises inner tank 12 and outer tank 13, and the inner tank 12 and the outer tank 13 form surrounding described The water bath cavity 14 of the inner tank 12, the outer barrel 13 is provided with a water inlet 15 and a water outlet 16 connected with the water bath cavity 14, the top of the inner tank 12 is sealed by the cover plate 4, and the bottom is provided with a built-in The discharge port 5 of the discharge valve 51, the mixing unit includes a motor 61 arranged above the inner container 12, a rotating shaft 62 introduced into the inner container 12 through the cover plate 4, and a rotating shaft 62 arranged at the bottom of the rotating shaft 62 A star-shaped stirring paddle 63 , the rotating shaft 62 is connected to the output end of the motor 61 through a continuously variable gearbox 64 . The cover plate 4 is provided with a positive pressure inlet 41 , a feed port 42 , a thermocouple 43 and several observation windows 44 , and the discharge port 5 forms a filter cavity 53 with a built-in filter 52 under the discharge valve 51 .

本高速搅拌机使用时,用搅拌桶1进行配料,配料完成后推到星形搅拌桨63下启动电机61开始搅拌,有需要时可通过水浴腔14进行热水浴或冷水浴,搅拌时通过热电偶43监控搅拌桶1内部产品的温度,可透过观察窗44观察产品搅拌是否合格。完成搅拌后直接通过出料口5处的过滤网52,在正压入口41处接好压缩空气管路后进行过滤。 When this high-speed mixer is in use, use the mixing barrel 1 for batching. After the batching is completed, push it to the star-shaped stirring paddle 63 to start the motor 61 to start stirring. When necessary, a hot water bath or a cold water bath can be carried out through the water bath chamber 14. When stirring, the thermoelectric Even 43 monitors the temperature of the product inside the mixing tank 1, and can observe whether the product stirring is qualified through the observation window 44. After the stirring is completed, directly pass through the filter screen 52 at the discharge port 5, and filter after connecting the compressed air pipeline at the positive pressure inlet 41.

当然,本发明创造并不局限于上述实施方式,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可作出等同变形或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。 Of course, the present invention is not limited to the above-mentioned embodiments. Those skilled in the art can also make equivalent modifications or replacements without violating the spirit of the present utility model. These equivalent modifications or replacements are all included in the claims of this application. within the limited range.

Claims (7)

1.一种高速搅拌机,其特征在于:包括搅拌桶和搅拌机组,所述搅拌桶包括内胆和外桶,所述内胆和外桶间形成环绕所述内胆的水浴腔,所述外桶上设有与所述水浴腔导通的进水口和出水口,所述内胆的顶部通过盖板密封,底部设有内置出料阀的出料口,所述搅拌机组包括设于内胆上方的电机、设于所述电机输出端且穿过所述盖板引入所述内胆的转轴以及设于所述转轴底端的搅拌桨。 1. A high-speed mixer, characterized in that: it comprises a mixing tank and a mixing unit, the mixing tank includes an inner tank and an outer tank, a water bath cavity surrounding the inner tank is formed between the inner tank and the outer tank, and the outer tank is The barrel is provided with a water inlet and a water outlet connected to the water bath cavity, the top of the inner container is sealed by a cover plate, and the bottom is provided with a discharge port with a built-in discharge valve. The mixing unit includes a The upper motor, the rotating shaft arranged at the output end of the motor and introduced into the liner through the cover plate, and the stirring paddle arranged at the bottom end of the rotating shaft. 2.根据权利要求1所述的高速搅拌机,其特征在于:所述盖板上设有正压入口,所述出料口在出料阀的下方形成内置过滤网的过滤腔。 2. The high-speed mixer according to claim 1, characterized in that: the cover plate is provided with a positive pressure inlet, and the discharge port forms a filter cavity with a built-in filter under the discharge valve. 3.根据权利要求1或2所述的高速搅拌机,其特征在于:所述盖板上设有投料口。 3. The high-speed mixer according to claim 1 or 2, characterized in that: the cover plate is provided with a feeding port. 4.根据权利要求1或2所述的高速搅拌机,其特征在于:所述搅拌桨为星形搅拌桨。 4. The high-speed mixer according to claim 1 or 2, characterized in that: the stirring blade is a star-shaped stirring blade. 5.根据权利要求1或2所述的高速搅拌机,其特征在于:所述盖板上设有若干观察窗。 5. The high-speed mixer according to claim 1 or 2, characterized in that: the cover plate is provided with several observation windows. 6.根据权利要求1或2所述的高速搅拌机,其特征在于:所述盖板内壁设有热电偶。 6. The high-speed mixer according to claim 1 or 2, wherein a thermocouple is provided on the inner wall of the cover plate. 7.根据权利要求1或2所述的高速搅拌机,其特征在于:所述电机与转轴间设有无级变速箱。 7. The high-speed mixer according to claim 1 or 2, characterized in that: a stepless gearbox is provided between the motor and the rotating shaft.
CN201420301831.8U 2014-06-06 2014-06-06 a high-speed mixer Expired - Fee Related CN203955095U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105032242A (en) * 2015-08-03 2015-11-11 江苏瑞尔光学有限公司 Testing device used for testing resin liquid components
CN105583126A (en) * 2016-03-22 2016-05-18 西安科技大学 Device and method for coating inner wall of oil casing coupling with anti-friction nano coating

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105032242A (en) * 2015-08-03 2015-11-11 江苏瑞尔光学有限公司 Testing device used for testing resin liquid components
CN105583126A (en) * 2016-03-22 2016-05-18 西安科技大学 Device and method for coating inner wall of oil casing coupling with anti-friction nano coating

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Granted publication date: 20141126

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