CN203944512U - A kind of container automatic painting equipment - Google Patents
A kind of container automatic painting equipment Download PDFInfo
- Publication number
- CN203944512U CN203944512U CN201420274663.8U CN201420274663U CN203944512U CN 203944512 U CN203944512 U CN 203944512U CN 201420274663 U CN201420274663 U CN 201420274663U CN 203944512 U CN203944512 U CN 203944512U
- Authority
- CN
- China
- Prior art keywords
- paint
- spray
- room
- intermediate layer
- priming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Spray Control Apparatus (AREA)
Abstract
The utility model discloses a kind of container automatic painting equipment, comprise that priming paint sprays in advance finish paint paint spray booth, middle level and interior finish paint in room, priming paint paint spray booth, priming paint and sprays in advance room, intermediate layer paint paint spray booth, interior finish paint paint spray booth, intermediate layer paint repairing room, paint flow prosposition room; This container automatic painting equipment and process program are transformed into full-automatic container paint spraying apparatus by original semi-automatic container painting line, compared with other semi-automatic scrap build engineering, it is minimum that this equipment is changed workload to old container painting line, thereby reduce improvement expenses and shorten the improvement project time, its improved production efficiency is higher than former painting line in addition, can improve a class output, and the transformation with respect to other automation equipment is compared, its occupancy to workshop central gangway is less, can leave the escape way of approximately 2 meters.
Description
Technical field
The utility model relates to a kind of container automatic painting equipment and process layout.
Background technology
Container refer to there is some strength, rigidity and international standards specialize in the large-scale goods container that turnover is used, at present, due to the commendable increase of Chinese labour force cost, add that the sector labour intensity is large, longevity of service, working environment is relatively severe, has caused that workman is more difficult to be looked for, especially on the spraying coating line of container, condition of work is more arduous.For this reason, on recent years newly-built production line, all container spraying operations have substantially been realized automation and have been sprayed paint, and only have few position manually to spray paint.But build in the past on old production line, the arrangement of container painted line is all different from the production line that shows newly-built lateral arrangement, (old spraying coating line is longitudinal layout) sprays paint if will realize whole automations of container paint, need old oil paint production line to do very large change, required transformation funds is very large, the transformation time is long, the shortest also need more than two months, and this will lose a lot of orders and expensive fund.In old container production enterprise, substantially container production line is not carried out so transforming.
According on existing container production line, the process sequence of the common An Pen tri-road paint of its spray wiring, longitudinally arrange container spray painting operation line, typical painted line is provided with a pre-paint spray booth and a paint spray booth in the priming paint position of spraying paint, be provided with a pre-paint spray booth, case sarcocyte paint paint spray booth and a then interior finish paint paint spray booth in the intermediate layer paint position of spraying paint, be then provided with a paint flow prosposition.Pre-spray room sprays and sprays in advance operation in advance to the corner part of container, outside in finish paint paint spray booth, one reciprocating paint spraying machine is conventionally installed three faces in container outside are carried out to auto spray painting, and in container and door limit, front wall end now all need manually to spray paint.Along with newly-built container painting line, all row's of employing spray technique and full position auto spray paintings, the rectification of former container production line has just like become a major issue of container production enterprise.
Utility model content
The technical problems to be solved in the utility model is to provide that a kind of improvement project time is short, expense is relatively low, and the efficiency of spraying paint is high, save the required time that sprays paint, take the relatively less and full-automatic container automatic painting equipment without manual operation in safe passageway.
For addressing the above problem, the utility model adopts following technical scheme: a kind of container automatic painting equipment, comprise that priming paint sprays room in advance, and spray in advance with priming paint the priming paint paint spray booth that room front end is connected, and in priming paint sprays the priming paint of room one side in advance finish paint paint spray booth, and the middle level and the interior finish paint that are connected with priming paint paint spray booth front end spray room in advance, and spray in advance with intermediate layer paint and interior finish paint intermediate layer paint paint spray booth and the interior finish paint paint spray booth that the front end in room is connected, and the intermediate layer paint being connected with intermediate layer paint paint spray booth front end repairing room, and repair with intermediate layer paint the paint flow prosposition room that room front end is connected.
As preferably, described priming paint sprays in advance and in room, is provided with priming paint and draws case dolly, and described priming paint draws case dolly to be arranged on priming paint to spray in advance the front end in room.
As preferably, in described priming paint, in finish paint paint spray booth, be provided with row's spray machine in priming paint case.
As preferably, described priming paint paint spray booth comprises that priming paint case arranges spray machine outward, and be arranged on priming paint case and arrange spray in the priming paint case of spray machine one side outward and draw case dolly, and be arranged on spray in priming paint case and draw the priming paint inner face spray of case dolly front end to stop case position, and be arranged on priming paint inner face spray and stop the priming paint front wallboard paint spraying machine of case position one side, and be arranged on the priming paint container Traverse Displacement Unit of priming paint paint spray booth inside.
As preferably, described intermediate layer paint paint spray booth comprises that intermediate layer paint draws case dolly, and is arranged on intermediate layer paint and draws the intermediate layer paint front wallboard paint spraying machine of case dolly front end, and the intermediate layer paint case that is arranged on intermediate layer paint front wallboard paint spraying machine front end is arranged spray machine outward.
As preferably, in described interior finish paint paint spray booth, be provided with paint spraying machine in interior finish paint case.
As preferably, described intermediate layer paint is repaired room and is comprised that interior finish paint draws case dolly, and be arranged on interior finish paint that interior finish paint draws case dolly front end and spray paint and stop case position, and be arranged on the interior finish paint intermediate layer paint of stopping left side, case position of spraying paint and repair position, and be arranged on intermediate layer paint and repair the intermediate layer paint Traverse Displacement Unit of inside, room.
As preferably, the bottom in described paint flow prosposition room is provided with a levelling position and No. two levelling positions, and the inside in described paint flow prosposition room is provided with prosposition room Traverse Displacement Unit.
The beneficial effects of the utility model are: this container automatic painting equipment and process program are transformed into full-automatic container paint spraying apparatus by original semi-automatic container painting line, compared with other semi-automatic scrap build engineering, it is minimum that this equipment is changed workload to old container painting line, thereby reduce improvement expenses and shorten the improvement project time, its improved production efficiency is higher than former painting line in addition, can improve a class output, and the transformation with respect to other automation equipment is compared, its occupancy to workshop central gangway is less, can leave the escape way of approximately 2 meters.
Brief description of the drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of a kind of container automatic painting equipment of the utility model;
Fig. 2 is that in a kind of container automatic painting equipment of the utility model, priming paint sprays the schematic diagram that room is connected with priming paint paint spray booth in advance;
Fig. 3 is that in a kind of container automatic painting equipment of the utility model, the schematic diagram that room is connected with intermediate layer paint paint spray booth is sprayed with interior finish paint in advance in middle level;
Fig. 4 is that in a kind of container automatic painting equipment of the utility model, intermediate layer paint is repaired the schematic diagram that room is connected with paint flow prosposition room.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail, thereby so that advantage of the present utility model and feature can be easier to be it will be appreciated by those skilled in the art that, protection domain of the present utility model is made to more explicit defining.
Consult shown in Fig. 1 to Fig. 4, a kind of container automatic painting equipment and process layout, comprise that priming paint sprays room 1 in advance, and spray in advance with priming paint the priming paint paint spray booth 2 that room 1 front end is connected, and in priming paint sprays the priming paint of room 1 one sides in advance finish paint paint spray booth 7, and the middle level and the interior finish paint that are connected with priming paint paint spray booth 2 front ends spray room 3 in advance, and spray in advance with middle level and interior finish paint intermediate layer paint paint spray booth 4 and the interior finish paint paint spray booth 8 that the front end in room 3 is connected, and the intermediate layer paint being connected with intermediate layer paint paint spray booth 4 front ends repairing room 5, and repair with intermediate layer paint the paint flow prosposition room 6 that room 5 front ends are connected.
Described priming paint sprays in advance and in room 1, is provided with priming paint and draws case dolly 11, and described priming paint draws case dolly 11 to be arranged on priming paint to spray in advance the front end in room 1.In described priming paint, in finish paint paint spray booth 7, be provided with row's spray machine 71 in priming paint case.Described priming paint paint spray booth 2 comprises that priming paint case arranges spray machine 25 outward, and be arranged on priming paint case and arrange spray in the priming paint case of spray machine 25 1 sides outward and draw case dolly 21, and be arranged on spray in priming paint case and draw the priming paint inner face spray of case dolly 21 front ends to stop case position 22, and be arranged on priming paint inner face spray and stop the priming paint front wallboard paint spraying machine 23 on 22 left sides, case position or right side, and be arranged on the priming paint container Traverse Displacement Unit 24 of priming paint paint spray booth 2 inside.
Described intermediate layer paint paint spray booth 4 comprises that intermediate layer paint draws case dolly 41, and is arranged on intermediate layer paint and draws the intermediate layer paint front wallboard paint spraying machine 43 of case dolly 41 front ends, and the intermediate layer paint case that is arranged on intermediate layer paint front wallboard paint spraying machine 43 front ends is arranged spray machine 42 outward.In described interior finish paint paint spray booth 8, be provided with paint spraying machine 81 in interior finish paint case.Described intermediate layer paint is repaired room 5 and is comprised that interior finish paint draws case dolly 53, and be arranged on interior finish paint that interior finish paint draws case dolly 53 front ends and spray paint and stop case position 51, and be arranged on the interior finish paint intermediate layer paint of stopping 51 left sides, case position of spraying paint and repair position 52, and be arranged on intermediate layer paint and repair the intermediate layer paint Traverse Displacement Unit 54 of 5 inside, room.The bottom in described paint flow prosposition room 6 is provided with a levelling position 61 and No. two levelling positions 62, and the inside in described paint flow prosposition room 6 is provided with prosposition room Traverse Displacement Unit 63.
When container automatic paint spraying equipment is in use;Primer process as follows: in the process of the spray primer for the spray 1 to spray of zinc-rich paint - pull box car pull box to 11 primers spray-paint room 2 - open automatically primer on box outside machine 25 - the entire box after the two sides and the top surface primer on all - primer on box outside machine shut down 25-11 primers pull box car to pull the box forward - to stop after spray paint room 2 - primers pull box car before 11 decoupling back in situ, at the same time primer 23 before the wallboard wall paint spraying machine before spray paint - good wallboard, primer container shifting gear box on line 24 to primer on inside park space 22 - primer on trunk pull box inside the car pull box to 21 primer spraying 7 -- primer on the row in the oven machine 71 - open to spray the whole box after primer in spray pull box car stop;Primer on the row in the oven machine 71 closed - in the end to stay 5-10 seconds -- primer on trunk pull box car back - 21 primer in the spray machine 71 again opens - spray the whole box - primer on trunk pull box car pull box to 21 container shifting device 24 - primers container shifting device 24 downward;To send the box to the original position, and then to the next station;To complete the whole box automatic spray paint primer;To prepare the next box of spray paint.
Middle and inside the process flow is: in the middle with inside the paint spray 3 pre painted - box to the middle of the pull box 41 - then the middle car lacquer box car pull box to 41 middle paint spray paint room 4 - to middle wall paint spraying machine 43 before the stop - at the same time, the middle wall paint spraying machine before paint 43 began painting on front panel - painted good wallboard before - middle pull box cars continue to pull the box forward - 41 middle open automatically spray paint box outside machine 42 - will the whole box two sides and the top middle level lacquer finish all spray - paint box outside 42 close - middle paint spraying machine pull box cars continue to pull the box forward - 41 to middle 52 after the car parking, car repair paint a decoupling back in situ, middle paint box on line horizontal shifter 54 51 - moved to stop inside lacquer painting space inside lacquer 53 pull box to pull box car inside paint spray paint spray paint room 8 -- inside paint spray paint spraying machine 81 open - to complete in the box after the car stopped;Inside lacquer paint spraying machine shut down 81 - in the end to stay in the 5-10 seconds - 53 return inside lacquer pull box car - inside lacquer paint spraying machine 81 again in the open - la painted the whole box, inside box car will be painted to the middle box 53 transverse device inside the paint spray paint stop 54 51 - space and then by the surge tank device (not shown) pull the box to the next station;To complete the whole box middle paint and interior surface paint of automatic spray paint;To prepare the next box of spray paint.Vertical shift case apparatus had just been arranged on 6 inside, paint flow prosposition room before transforming.
The activity duration of priming paint full-automatic spraying is: taking 40 ' container as example, priming paint draws case dolly 11 draw case to priming paint case to arrange spray machine 25 places outward and sprayed paint used time 25-30 second, after having sprayed outside priming paint, chest is delivered to priming paint front wallboard paint spraying machine 23, (being parked on priming paint container Traverse Displacement Unit 24) priming paint front wallboard paint spraying machine 23 has sprayed paint about 20-25 of used time second, priming paint container Traverse Displacement Unit 24 sprays and stops 10 seconds 22 used times of case position to priming paint inner face traversing chest, chest hangs up spray in priming paint case and draws 21 used time of case dolly 3-5 second, start to spray priming paint used time 20-25 second in first pass case, stop 5 seconds, chest returns to priming paint used time 20-25 second in second time case of spray, in priming paint case, spray draws case dolly 21 to break off relations used time 3-5 second, chest is traversing to spray paint 10 seconds used times to original, 40 ' case whole used time was to the maximum about 135 seconds, its productive temp of spraying paint fast about 45 seconds than the average productive temp of existing production line.
The operation of intermediate layer paint and the spraying of interior finish paint, on two stations, carry out respectively, taking 40 ' container as example, the activity duration of the spraying of intermediate layer paint outside and front wall spraying is: the chest having sprayed in advance, draw case dolly 41 start bit places at intermediate layer paint precoating room 3 mesonexine paints, its dolly and chest hang up hook, used time 3-5 second, intermediate layer paint draws case dolly 41 that container is delivered to intermediate layer paint front wallboard paint spraying machine 43 places, 25 seconds used times, intermediate layer paint front wallboard paint spraying machine 43 sprays about 20-25 of used time second, intermediate layer paint draws case dolly 41 to pull on case, to having sprayed intermediate layer paint and being parked on intermediate layer paint Traverse Displacement Unit 54, used time 40-45 second, intermediate layer paint draws case dolly 41 to break off relations used time 3-5 second, chest is traversing to spray paint and stops 51 places, case position to interior finish paint, 10 seconds used times, amount to the maximum used time: 115 seconds.
The interior finish paint spraying operation time is: interior finish paint draws case dolly 53 to draw case to the interior paint spraying machine 81 of interior finish paint case, complete first pass paint used time 35-40 second, then, stop 5-10 second by technological requirement, it is 35-40 second to being parked in 54 used times of intermediate layer paint Traverse Displacement Unit that interior finish paint draws case dolly 53 to retreat second time paint of spray, add chest is delivered to about 30-35 of next station place's used time second, 40 ' case whole used time was to the maximum about 125 seconds, and the productive temp of its two kinds of paints is than the average productive temp of existing production line all fast 50-60 seconds.
The beneficial effects of the utility model are: this container automatic painting equipment and process program are transformed into full-automatic container paint spraying apparatus by original semi-automatic container painting line, compared with other semi-automatic scrap build engineering, it is minimum that this equipment is changed workload to old container painting line, thereby reduce improvement expenses and shorten the improvement project time, its improved production efficiency is higher than former painting line in addition, can improve a class output, and the transformation with respect to other automation equipment is compared, its occupancy to workshop central gangway is less, can leave the escape way of approximately 2 meters.
The above, be only detailed description of the invention of the present utility model, but protection domain of the present utility model is not limited to this, and any variation of expecting without creative work or replacement all should be encompassed in the new protection domain of this practicality and be as the criterion.
Claims (8)
1. a container automatic painting equipment, it is characterized in that: comprise that priming paint sprays room in advance, and spray in advance with priming paint the priming paint paint spray booth that room front end is connected, and in priming paint sprays the priming paint of room one side in advance finish paint paint spray booth, and the middle level and the interior finish paint that are connected with priming paint paint spray booth front end spray room in advance, and spray in advance intermediate layer paint paint spray booth that the front end in room is connected and the interior finish paint paint spray booth on intermediate layer paint paint spray booth left side or right side with middle level and interior finish paint, and the intermediate layer paint being connected with intermediate layer paint paint spray booth front end repairing room, and repair with intermediate layer paint the paint flow prosposition room that room front end is connected.
2. a kind of container automatic painting equipment according to claim 1, is characterized in that: described priming paint sprays in advance and in room, is provided with priming paint and draws case dolly, and described priming paint draws case dolly to be arranged on priming paint to spray in advance the front end in room.
3. a kind of container automatic painting equipment according to claim 1, is characterized in that: in described priming paint, in finish paint paint spray booth, be provided with row's spray machine in priming paint case.
4. a kind of container automatic painting equipment according to claim 1, it is characterized in that: described priming paint paint spray booth comprises that priming paint case arranges spray machine outward, and be arranged on priming paint case and arrange spray in the priming paint case of spray machine one side outward and draw case dolly, and be arranged on spray in priming paint case and draw the priming paint inner face spray of case dolly front end to stop case position, and be arranged on priming paint inner face spray and stop the priming paint front wallboard paint spraying machine of case position one side, and be arranged on the priming paint container Traverse Displacement Unit of priming paint paint spray booth inside.
5. a kind of container automatic painting equipment according to claim 1, it is characterized in that: described intermediate layer paint paint spray booth comprises that intermediate layer paint draws case dolly, and be arranged on intermediate layer paint and draw the intermediate layer paint front wallboard paint spraying machine of case dolly front end, and the intermediate layer paint case that is arranged on intermediate layer paint front wallboard paint spraying machine front end is arranged spray machine outward.
6. a kind of container automatic painting equipment according to claim 1, is characterized in that: in described interior finish paint paint spray booth, be provided with paint spraying machine in interior finish paint case.
7. a kind of container automatic painting equipment according to claim 1, it is characterized in that: described intermediate layer paint is repaired room and comprised that interior finish paint draws case dolly, and be arranged on interior finish paint that interior finish paint draws case dolly front end and spray paint and stop case position, and be arranged on the interior finish paint intermediate layer paint of stopping case position left side of spraying paint and repair position, and be arranged on intermediate layer paint and repair the intermediate layer paint Traverse Displacement Unit of inside, room.
8. a kind of container automatic painting equipment according to claim 1, is characterized in that: the bottom in described paint flow prosposition room is provided with a levelling position and No. two levelling positions, and the inside in described paint flow prosposition room is provided with prosposition room Traverse Displacement Unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420274663.8U CN203944512U (en) | 2014-05-27 | 2014-05-27 | A kind of container automatic painting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420274663.8U CN203944512U (en) | 2014-05-27 | 2014-05-27 | A kind of container automatic painting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203944512U true CN203944512U (en) | 2014-11-19 |
Family
ID=51886572
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420274663.8U Expired - Fee Related CN203944512U (en) | 2014-05-27 | 2014-05-27 | A kind of container automatic painting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203944512U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105983503A (en) * | 2015-12-14 | 2016-10-05 | 东莞市龙昕塑胶五金制品有限公司 | Full-automatic plastic vacuum film-coating painting line and film coating method |
| CN111957491A (en) * | 2020-09-07 | 2020-11-20 | 上海寰宇物流科技有限公司 | Container spraying process and spraying system |
-
2014
- 2014-05-27 CN CN201420274663.8U patent/CN203944512U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105983503A (en) * | 2015-12-14 | 2016-10-05 | 东莞市龙昕塑胶五金制品有限公司 | Full-automatic plastic vacuum film-coating painting line and film coating method |
| CN111957491A (en) * | 2020-09-07 | 2020-11-20 | 上海寰宇物流科技有限公司 | Container spraying process and spraying system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101700517B (en) | Process for automatically cleaning, painting and oiling elevator guide rails | |
| CN203944512U (en) | A kind of container automatic painting equipment | |
| CN102962179B (en) | Paint spraying technique of plate radiator for transformer | |
| CN205701183U (en) | The spraying equipment produced for auto parts and components | |
| CN104607331B (en) | Full-automatic flushing and paint spraying system | |
| CN209395938U (en) | A kind of white body flexibility transport carriage | |
| CN104588252A (en) | Moving spray booth for electrostatic powder spraying | |
| CN206829564U (en) | A kind of automatic coating spary device | |
| CN204892225U (en) | Full -automatic paint spraying apparatus of ring shape | |
| CN110721859A (en) | Net rack paint spraying device | |
| CN209034612U (en) | A kind of automobile automotive paint repair spraying equipment | |
| CN204746677U (en) | Industrial coating machine | |
| CN204996634U (en) | Multithreading circulation furniture production line that sprays paint | |
| CN102989726A (en) | Cleaning device for external valve pipeline of automatic spraying robot | |
| CN211726313U (en) | Telescopic spray booth | |
| CN209906644U (en) | Automobile assembly glass pre-coating device | |
| CN208245020U (en) | A kind of vehicle spray-painting plant of electro-tricycle | |
| CN205874217U (en) | A multistation spray gun equipment for glassware spraying | |
| CN204892224U (en) | Full automatic painting machine) | |
| CN106269365A (en) | Oil pipes road spraying equipment | |
| CN204602505U (en) | The movable powder room of electrostatic powder coating | |
| CN204895651U (en) | Skid that truck cab application was used | |
| CN217615604U (en) | Paint spraying device of baking finish house for rail train cab component | |
| CN204074460U (en) | A kind of one-stop spray equipment of 3C1B coating | |
| CN204974297U (en) | Industrial coating platform |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141119 Termination date: 20200527 |