CN203936358U - The vibration-extrusion casting device of a kind of good power, large amplitude - Google Patents

The vibration-extrusion casting device of a kind of good power, large amplitude Download PDF

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Publication number
CN203936358U
CN203936358U CN201420289254.5U CN201420289254U CN203936358U CN 203936358 U CN203936358 U CN 203936358U CN 201420289254 U CN201420289254 U CN 201420289254U CN 203936358 U CN203936358 U CN 203936358U
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China
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vibration
dynamic model
folding mould
bottom clamp
casting
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CN201420289254.5U
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Chinese (zh)
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周照耀
董梦龙
吴菲
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South China University of Technology SCUT
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South China University of Technology SCUT
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Abstract

The utility model discloses a kind of good power, the vibration-extrusion casting device of large amplitude, include folding mould device part, good power large-amplitude vibration device part, casting die device part, wherein, the dynamic model of described casting die device part and the folding of cover half are controlled by the folding mould hydraulic cylinder of folding mould device part and are controlled, described dynamic model and cover half energy matched moulds are formed with mold cavity, the vibrating arm of described good power large-amplitude vibration device part runs through dynamic model, and apply good power by the vibrating motor of good power large-amplitude vibration device part, the vibration pressure of large amplitude, while being used for casting, mold cavity is carried out good power by forming metal material, the vibration compacting of large amplitude.The utility model is not only simple in structure, it is convenient to implement, and will the tonnage of equipment be declined to a great extent when having the advantage that existing vibratory equipment has, and uses to consume and declines to a great extent, control system and hydraulic system are significantly simplified, and the design of new die also will significantly be simplified.

Description

The vibration-extrusion casting device of a kind of good power, large amplitude
Technical field
The utility model relates to the technical field of Casting Equipment, refers in particular to the vibration-extrusion casting device of a kind of good power, large amplitude.
Background technology
Foundry goods in filling type and the process of solidifying due to the combined influence of various conditions, be easy to produce some casting flaws such as pore, shrinkage cavity and porosity, traditional by change, pour into a mould parameter and revise mould etc. and can eliminate these defects, but the development along with casting industry, user is more and more higher to the quality requirement of cast article, needed product size is increasing, and construction profile also becomes increasingly complex, therefore also more and more difficult to the control of product quality.In the last few years, the development of automobile industry was advanced by leaps and bounds, and the cast article that various high-quality require constantly occurs, although rely on the method for traditional elimination defect can to a certain degree improve casting quality above, some defects wherein are still difficult to solution.
Therefore, increasing people begins one's study or pays close attention to new casting method and equipment.By Japanese Jatco Ltd. application number be 201110059293.7, the utility model patent of 201110071326.X, 201110057019.6 " casting device and casting method ", three kinds of supersonic casting devices and casting method are disclosed, at solution, draw respectively, implement ultrasonic vibration in conveying and die cavity, application number be 201210143369.9 " a kind of casting device and casting method " utility model patent again on this basis face proposed to improve one's methods, make the time of ultrasonic vibration longer more abundant.Although in casting, add ultrasonic vibration can be to a certain degree above crystal grain thinning, strengthening foundry goods, the amplitude of ultrasonic vibration also only has micron order after luffing thick stick amplifies, vibration force is very small, the material eliminates shrinkage porosite shrinkage cavity defect in cannot compression mould.Application number provides a kind of evaporative pattern vibrational casting method being mainly used in gravitational casting for 200710168429.1 patents, and this method does not provide a concrete structure, and it is not very clear and definite implementing; CN201720415U provides a kind of mechanical oscillation casting device, this device is that whole mould and vibrating device are all placed in above spring, although this method is theoretical feasible, huge for equipment as die casting, and the equipment that various connections are complicated, is difficult to production application; CN201913231U provides a kind of experimental machine tool vibrational casting equipment, and this device is also mainly used to study mechanical vibrating effect, is also difficult to production application.Current vibrational casting is that mould vibration causes being vibrated by moulding material in mould, but is not squeezed by moulding material.Extrusion casint is the field that present casting industry is extremely focused on, it is demonstrating very large superiority aspect raising casting quality and elimination defect, CN102069171A provides a kind of die casting machine and extruding pressure casting method thereof, its feature is first to allow between active and inactive mold, leave certain gap, treat that topping up is monolithic extruded to the enforcement of foundry goods die cavity after complete, this can effectively reduce the generation of casting defect to a certain extent; CN102179495A also provides a kind of Squeezing die casting machine structure, and its feature is that fashion of extrusion and direction can regulate, and casting quality is had to certain effect; CN201482962U provides a kind of device that foundry goods part is carried out to extrusion casint, and the local pore shrinkage cavity shrinkage porosity of foundry goods etc. is had to positive effect.What but the device and method of three kinds of extrusion casints provided above is all static pressure, if foundry goods is greatly thick, squeezing effect will greatly decline, for part, push simultaneously, if feeding path is blocked, required static pressure will improve greatly, need very large extruding force, device structure and hydraulic system are all very huge, need to consume a lot of energy.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art and defect, provide a kind of structure more reliable, price is more reasonable, vibrating effect is more obvious, practical value is higher, implement more conveniently, can make again the good power that mould, hydraulic system, control system etc. significantly simplify, the vibration-extrusion casting device of large amplitude simultaneously.
For achieving the above object, technical scheme provided by the utility model is: a kind of good power, the vibration-extrusion casting device of large amplitude, include folding mould device part, good power large-amplitude vibration device part, casting die device part, wherein, the dynamic model of described casting die device part and the folding of cover half are controlled by the folding mould hydraulic cylinder of folding mould device part and are controlled, described dynamic model and cover half energy matched moulds are formed with mold cavity, the vibrating arm of described good power large-amplitude vibration device part runs through dynamic model, and apply good power by the vibrating motor of good power large-amplitude vibration device part, the vibration pressure of large amplitude, while being used for casting, mold cavity is carried out good power by forming metal material, the vibration compacting of large amplitude.
Described folding mould device part, good power large-amplitude vibration device part, casting die device part are combined by a mainframe, described folding mould device partly includes folding mould hydraulic cylinder, Bottom clamp plate, the guide pillar of controlling folding mould, described good power large-amplitude vibration device partly includes movable guide rod, promotes pressing plate, vibrating arm, vibration push pedal, push pedal hydraulic cylinder, vibrating motor, described casting die device partly includes dynamic model, cover half, runner cutoff plate and with the push rod of piston, wherein, described Bottom clamp plate movable set, on guide pillar, and is controlled and to be moved up and down by folding mould hydraulic cylinder, described dynamic model and cover half are opposed up and down, described dynamic model is fixedly mounted on the bottom surface of Bottom clamp plate, with Bottom clamp plate, move up and down, described push rod can put in the running channel in cover half straight up with one end of piston, its other end is connected with power, motion will be pressed into by forming metal material moving, in the mold cavity that cover half matched moulds forms, runner cutoff plate motion described in when piston movement arrives stroke end, seal running channel, one end of described vibrating arm is straight down successively through Bottom clamp plate and dynamic model, and form the part of mold cavity, its other end exposes to Bottom clamp plate, and be positioned at below promotion pressing plate, by described vibrating motor, apply vibration pressure, described vibration push pedal is located at and promotes pressing plate top, and between them, be provided with supporting movable guide rod and guide pin bushing, described guide pin bushing is fixedly mounted on and promotes pressing plate end face, described movable guide rod is fixedly mounted in vibration push pedal, and described vibration push pedal is moved up and down by the push pedal hydraulic cylinder drive of the side of being located thereon.
Described folding mould device part, good power large-amplitude vibration device part, casting die device part are combined by a mainframe, described folding mould device partly includes folding mould hydraulic cylinder, Bottom clamp plate, the guide pillar of controlling folding mould, described good power large-amplitude vibration device partly includes movable guide rod, promotes pressing plate, vibrating arm, vibration push pedal, push pedal hydraulic cylinder, vibrating motor, described casting die device partly includes dynamic model, cover half, runner cutoff plate, stalk, takes up by the container of forming metal material, holding furnace, wherein, described Bottom clamp plate movable set, on guide pillar, and is controlled and to be moved up and down by folding mould hydraulic cylinder, described dynamic model and cover half are opposed up and down, described dynamic model is fixedly mounted on the bottom surface of Bottom clamp plate, with Bottom clamp plate, move up and down, described container is placed in holding furnace, the top that the bottom of described stalk is run through holding furnace straight down puts in container, its top is connected with the running channel in cover half, by being forced, injecting compressed air in container by forming metal material, along stalk, entered mold cavity in container, until being full of after die cavity by forming metal material, described runner cutoff plate motion, seal running channel, one end of described vibrating arm is straight down successively through Bottom clamp plate and dynamic model, and form the part of mold cavity, its other end exposes to Bottom clamp plate, and be positioned at below promotion pressing plate, by described vibrating motor, apply vibration pressure, described vibration push pedal is located at and promotes pressing plate top, and between them, be provided with supporting movable guide rod and guide pin bushing, described guide pin bushing is fixedly mounted on and promotes pressing plate end face, described movable guide rod is fixedly mounted in vibration push pedal, and described vibration push pedal is moved up and down by the push pedal hydraulic cylinder drive of the side of being located thereon.
Described folding mould device part, good power large-amplitude vibration device part, casting die device part are combined by a mainframe, described folding mould device partly includes the folding mould hydraulic cylinder of controlling folding mould, Bottom clamp plate, described good power large-amplitude vibration device partly includes vibrating arm, vibration push pedal, vibrating motor, pressing plate, described casting die device part can integrated overturn 90 °, top clamping plate is contacted with ground, it includes dynamic model, cover half, runner cutoff plate, top clamping plate, elastic washer, wherein, described Bottom clamp plate is controlled side-to-side movement by folding mould hydraulic cylinder, described dynamic model and cover half left and right are opposed, can be combined to form mold cavity, described dynamic model is fixedly mounted on a side of Bottom clamp plate by cushion block, with Bottom clamp plate, do side-to-side movement, described cover half is fixedly mounted on a side of top clamping plate, in described cover half and top clamping plate, be combined to form horizontal sprue, during cast, by forming metal material, by horizontal sprue, be full of from the bottom up mold cavity, until being full of after die cavity by forming metal material, described runner cutoff plate motion, seal running channel, one end level of described vibrating arm is through dynamic model, and form the part of mold cavity, its other end is fixed in a side of pressing plate, described pressing plate is fixedly connected with vibration push pedal, and they are between dynamic model and Bottom clamp plate, the flexible packing ring of pad between described pressing plate and dynamic model, described vibration push pedal is connected with power, and described vibrating arm applies vibration pressure by vibrating motor.
Described folding mould device part, good power large-amplitude vibration device part, casting die device part are combined by a mainframe, described folding mould device partly includes the folding mould hydraulic cylinder of controlling folding mould, Bottom clamp plate, described good power large-amplitude vibration device partly includes vibrating arm, vibration push pedal, vibrating motor, pressing plate, described casting die device partly includes dynamic model, cover half, runner cutoff plate, top clamping plate, elastic washer, die casting cylinder, push rod with piston, wherein, described Bottom clamp plate is controlled side-to-side movement by folding mould hydraulic cylinder, described dynamic model and cover half left and right are opposed, can be combined to form mold cavity, and the flexible packing ring of pad between described dynamic model and cover half, described dynamic model is fixedly mounted on a side of Bottom clamp plate by cushion block, with Bottom clamp plate, do side-to-side movement, described cover half is fixedly mounted on a side of top clamping plate, in described cover half and top clamping plate, be combined to form horizontal sprue, described die casting cylinder interts in this horizontal sprue, and its internal diameter is identical with the internal diameter of horizontal sprue, above described die casting cylinder, have liquation inlet, described push rod can level put in die casting cylinder with one end of piston, its other end is connected with power, motion will be by forming metal material press-in die die cavity, runner cutoff plate motion described in when piston movement arrives stroke end, seal running channel, one end level of described vibrating arm is through dynamic model, and form the part of mold cavity, its other end is fixed in a side of pressing plate, described pressing plate is fixedly connected with vibration push pedal, and they are between dynamic model and Bottom clamp plate, described vibration push pedal is connected with power, and described vibrating arm applies vibration pressure by vibrating motor.
Described folding mould device part, good power large-amplitude vibration device part, casting die device part are combined by a mainframe, described folding mould device partly includes the folding mould hydraulic cylinder of controlling folding mould, Bottom clamp plate, described good power large-amplitude vibration device partly includes vibrating arm, vibration push pedal, vibrating motor, pressing plate, described casting die device partly includes dynamic model, cover half, runner cutoff plate, top clamping plate, shrink bob, die casting cylinder, push rod with piston, wherein, described Bottom clamp plate is controlled side-to-side movement by folding mould hydraulic cylinder, described dynamic model and cover half left and right are opposed, can be combined to form mold cavity, and be provided with shrink bob in described dynamic model, described dynamic model is fixedly mounted on a side of Bottom clamp plate by cushion block, with Bottom clamp plate, do side-to-side movement, described cover half is fixedly mounted on a side of top clamping plate, in described cover half and top clamping plate, be combined to form horizontal sprue, described die casting cylinder interts in this horizontal sprue, and its internal diameter is identical with the internal diameter of horizontal sprue, above described die casting cylinder, have liquation inlet, described push rod can level put in die casting cylinder with one end of piston, its other end is connected with power, motion will be by forming metal material press-in die die cavity, runner cutoff plate motion described in when piston movement arrives stroke end, seal running channel, one end level of described vibrating arm puts in dynamic model, and contact with described shrink bob, while making to vibrate, push material in shrink bob to being carried out feeding by forming metal material in mold cavity, its other end applies vibration pressure by vibrating motor, and and dynamic model between the flexible packing ring of pad, one side of described pressing plate is connected with the pressure ram that can run through dynamic model, and its opposite side is fixedly connected with being connected dynamic vibration push pedal, and they are between dynamic model and Bottom clamp plate.
Described folding mould device part, good power large-amplitude vibration device part, casting die device part are combined by a mainframe, described folding mould device partly includes the folding mould hydraulic cylinder of controlling folding mould, Bottom clamp plate, described good power large-amplitude vibration device partly includes vibrating arm, vibration push pedal, vibrating motor, pressing plate, described casting die device partly includes dynamic model, cover half, runner cutoff plate, top clamping plate, die casting cylinder, push rod with piston, wherein, described Bottom clamp plate is controlled side-to-side movement by folding mould hydraulic cylinder, described dynamic model and cover half left and right are opposed, can be combined to form mold cavity, described dynamic model is fixedly mounted on a side of Bottom clamp plate by cushion block, with Bottom clamp plate, do side-to-side movement, described cover half is fixedly mounted on a side of top clamping plate, in described cover half and top clamping plate, be combined to form horizontal sprue, described die casting cylinder interts in this horizontal sprue, and its internal diameter is identical with the internal diameter of horizontal sprue, above described die casting cylinder, have liquation inlet, described push rod can level put in die casting cylinder with one end of piston, its other end is connected with power, motion will be by forming metal material press-in die die cavity, runner cutoff plate motion described in when piston movement arrives stroke end, seal running channel, one end level of described vibrating arm puts in dynamic model, and form the part of mold cavity, its other end applies vibration pressure by vibrating motor, and and dynamic model between the flexible packing ring of pad, one side of described pressing plate is connected with the pressure ram that can run through dynamic model, its opposite side is fixedly connected with being connected dynamic vibration push pedal, and they are between dynamic model and Bottom clamp plate.
Compared with prior art, tool has the following advantages and beneficial effect the utility model:
1, compare with supersonic casting, ultrasonic frequency is high, but vibrational energy is little, amplitude also only has micron order after luffing thick stick amplifies, vibration force is very small, although feel there is faint vibration, imperceptible strong effect, can only crystal grain thinning, the material eliminates shrinkage porosite shrinkage cavity defect in but cannot extrusion die; The utility model vibration-extrusion is cast into mechanical type or electromagnetic type vibration, and vibrational energy is large, and amplitude can reach Centimeter Level, and vibration force can reach several tons, and to being imposed severe pressure by forming metal material in mould, compression is by forming metal material eliminates shrinkage porosite shrinkage cavity defect;
2, compare with vibrational casting, existing mechanical oscillation Casting Equipment is all that mold integral is implemented to vibration, to belonged to indirect type by the effect of forming metal material, do not have power to act directly on by forming metal material, and only when being liquid by forming metal material, just produce effect, once by forming metal material solidification just by ineffective; And the utility model is that to directly act on die cavity be by forming metal material itself in mould to the oscillator field being provided by forming metal material, useful when being not only liquid by forming metal material, after the solid-state material that is become semisolid and viscosity by forming metal material, effect is still very obvious, especially for getting rid of by the gas being mixed with in forming metal material;
3, compare with extrusion casint, the extruding force of extrusion casint is static power, and casting finding also needs very large extruding force; And vibration-extrusion power of the present utility model is dynamic, can in whole Die, form vibration pressure field wave, the vibration pressure of little tonnage can produce massive casting part;
4, compare with compression casting, the extruding force of compression casting acts on material handle by pressure ram, through cast gate and longer runner, just can be applied on cast article, the transmission distance of power, the extra consumption of energy are greatly, once the material on bang path has first solidified, extruding force just cannot transfer function to by forming metal material; And vibration pressure of the present utility model by vibrating arm can direct effect to by forming metal material, the transmission of power distance is short, energy extra consume few;
5, the utility model is without adopting extrusion casint and the such high-pressure molding of compression casting, the power that device structure and mould bear is little a lot, the size of device structure and mould can significantly reduce, reduce cost of investment, the dynamical system of equipment also can significantly reduce, and the manufacturing cost of equipment and the piece-production cost of cast article all significantly reduce;
6, the utility model is because having adopted mechanical type or electromagnetic type vibration, amplitude variations scope is wide, successful, a lot of casting flaw can be eliminated in vibration processes, thereby and do not need, because of mould structure problem, mould is carried out to the design that complicated loaded down with trivial details design and the die trial that repairs a die make new die and significantly simplify;
7, the utility model can arrange a plurality of vibrating arms as required, and a vibrating motor can drive dozens of vibrating arm simultaneously, where needs extruding just which position a vibrating arm can be set in;
8, the density of the utility model cast article is high, can produce the product without casting flaw;
9, runner cutoff plate is blocked by after the input channel of forming metal material, can cut off the large vibration force of large amplitude to the transmission of material input system and Hydraulic Equipment, and material input system and Hydraulic Equipment are played a very good protection;
10, the utility model is because of simple in structure, low price, and successful, it is convenient to implement, and therefore has the very large market competitiveness.
Accompanying drawing explanation
Fig. 1 is the structural representation of casting device described in the utility model in embodiment 1.
Fig. 2 is the structural representation of casting device described in the utility model in embodiment 2.
Fig. 3 is the structure diagram of casting device described in the utility model in embodiment 3.
Fig. 4 is the structure diagram of casting device described in the utility model in embodiment 4.
Fig. 5 is the structure diagram of casting device described in the utility model in embodiment 5.
Fig. 6 is the structure diagram of casting device described in the utility model in embodiment 6.
The specific embodiment
Below in conjunction with specific embodiment, the utility model is described in further detail.
Embodiment 1
Good power described in the present embodiment, the vibration-extrusion casting device of large amplitude, include folding mould device part, good power large-amplitude vibration device part, casting die device part, wherein, the dynamic model of described casting die device part and the folding of cover half are controlled by the folding mould hydraulic cylinder of folding mould device part and are controlled, described dynamic model and cover half energy matched moulds are formed with mold cavity, the vibrating arm of described good power large-amplitude vibration device part runs through dynamic model, and apply good power by the vibrating motor of good power large-amplitude vibration device part, the vibration pressure of large amplitude, while being used for casting, mold cavity is carried out good power by forming metal material, the vibration compacting of large amplitude.
As shown in Figure 1, described folding mould device part, good power large-amplitude vibration device part, casting die device part are combined by a mainframe, described folding mould device partly includes folding mould hydraulic cylinder 101, Bottom clamp plate 102, the guide pillar 103 of controlling folding mould, described good power large-amplitude vibration device partly includes movable guide rod 104, promotion pressing plate 105, vibrating arm 106, vibration push pedal 107, push pedal hydraulic cylinder 108, vibrating motor 115, described casting die device partly includes dynamic model 109, cover half 110, runner cutoff plate 111 and with the push rod 113 of piston 112, wherein, described Bottom clamp plate 102 movable sets, on guide pillar 103, and are controlled and are moved up and down by folding mould hydraulic cylinder 101, described dynamic model 109 and cover half 110 are opposed up and down, described dynamic model 109 is fixedly mounted on the bottom surface of Bottom clamp plate 102, with Bottom clamp plate 102, move up and down, described push rod 113 can put in the running channel in cover half 110 straight up with one end of piston 112, its other end is connected with power, motion will be pressed into by forming metal material moving, cover half 109, in the mold cavity 116 that 110 matched moulds form, runner cutoff plate 111 motions described in when piston 112 moves to stroke end, seal running channel, one end of described vibrating arm 106 is straight down successively through Bottom clamp plate 102 and dynamic model 109, and form the part of mold cavity, its other end exposes to Bottom clamp plate 102, and be positioned at and promote pressing plate 105 belows, by described vibrating motor 115, apply vibration pressure, described vibration push pedal 107 is located at and promotes pressing plate 105 tops, and between them, be provided with supporting movable guide rod 104 and guide pin bushing 114, described guide pin bushing 114 is fixedly mounted on and promotes pressing plate 105 end faces, described movable guide rod 104 is fixedly mounted in vibration push pedal 107, and described vibration push pedal 107 is moved up and down by push pedal hydraulic cylinder 108 drives of the side of being located thereon.
During work, folding mould hydraulic cylinder 101 promotes Bottom clamp plate 102 and moves downward, Bottom clamp plate 102 drives dynamic model 109 to move downward with cover half 110 matched moulds and forms mold cavity 116, then push rod 113 motions with piston 112 will be pressed into die cavity by forming metal material, runner cutoff plate 111 motions described in when piston 112 moves to stroke end, seal running channel, piston unloading is return.Now push pedal hydraulic cylinder 108 motions, and promotion vibration push pedal 107 moves downward, when movable guide rod 104 moves to guide pin bushing 114 end, just starting to promote pressing plate 105 moves downward, until push down vibrating arm 106, and then vibrating motor 115 is started working, thereby drive, in 106 pairs of mold cavities of vibrating arm, by forming metal material, is applied vibration-extrusion.
Casting device described in the present embodiment, and be different from general extrusion casting machine, it is the extrusion casting machine that combines vibration, quiet extruding force can be become to moving vibration-extrusion, can enough smaller power just complete by the extruding of forming metal material, and vibrating effect is not only effective when alloy molten solution is liquid, and to semisolid alloy molten solution also successful.
Embodiment 2
As shown in Figure 2, described in the present embodiment, folding mould device partly includes the folding mould hydraulic cylinder 201 of controlling folding mould as different from Example 1, Bottom clamp plate 202, guide pillar 203, described good power large-amplitude vibration device partly includes movable guide rod 204, promote pressing plate 205, vibrating arm 206, vibration push pedal 207, push pedal hydraulic cylinder 208, vibrating motor 216, described casting die device partly includes dynamic model 209, cover half 210, runner cutoff plate 211, stalk 212, take up by the container 213 of forming metal material, holding furnace 214, wherein, described Bottom clamp plate 202 movable sets are on guide pillar 203, and control and move up and down by folding mould hydraulic cylinder 201, described dynamic model 209 and cover half 210 are opposed up and down, described dynamic model 209 is fixedly mounted on the bottom surface of Bottom clamp plate 202, with Bottom clamp plate 202, move up and down, described container 213 is placed in holding furnace 214, the top that the bottom of described stalk 212 is run through holding furnace 214 straight down puts in container 213, its top is connected with the running channel in cover half 210, by being forced, the interior injecting compressed air of container 213 by forming metal material, along stalk 212, entered mold cavity 217 in container 213, until being full of after die cavity by forming metal material, described runner cutoff plate 211 motions, seal running channel, one end of described vibrating arm 206 is straight down successively through Bottom clamp plate 202 and dynamic model 209, and form the part of mold cavity, its other end exposes to Bottom clamp plate 202, and be positioned at and promote pressing plate 205 belows, by described vibrating motor 216, apply vibration pressure, described vibration push pedal 207 is located at and promotes pressing plate 205 tops, and between them, be provided with supporting movable guide rod 204 and guide pin bushing 215, described guide pin bushing 215 is fixedly mounted on and promotes pressing plate 205 end faces, described movable guide rod 204 is fixedly mounted in vibration push pedal 207, and described vibration push pedal 207 is moved up and down by push pedal hydraulic cylinder 208 drives of the side of being located thereon.
The cast initial stage, folding mould hydraulic cylinder 201 promotes mould matched moulds, then in the container in holding furnace, passes into compressed air, along with the increase of pressure, by forming metal material, will be risen along stalk 29, then slowly enter mold cavity 217, after treating to be full of die cavity by forming metal material, 211 work of runner cutoff plate, seal cast gate, last good power large-amplitude vibration device some work, vibrating motor 216 starts vibration, to being implemented vibration-extrusion by forming metal material.
Embodiment 3
As shown in Figure 3, described in the present embodiment, folding mould device partly includes the folding mould hydraulic cylinder of controlling folding mould as different from Example 1, Bottom clamp plate 310, described good power large-amplitude vibration device partly includes vibrating arm 301, vibration push pedal 302, vibrating motor 303, pressing plate 312, described casting die device part can integrated overturn 90 °, top clamping plate 307 is contacted with ground, it includes dynamic model 304, cover half 305, runner cutoff plate 306, top clamping plate 307, elastic washer 308, wherein, described Bottom clamp plate 310 is controlled side-to-side movement by folding mould hydraulic cylinder, described dynamic model 304 and cover half 305 left and right are opposed, can be combined to form mold cavity 311, described dynamic model 304 is fixedly mounted on a side of Bottom clamp plate 310 by cushion block 313, with Bottom clamp plate 310, do side-to-side movement, described cover half 305 is fixedly mounted on a side of top clamping plate 307, in described cover half 305 and top clamping plate 307, be combined to form horizontal sprue 309, during cast, by forming metal material, by horizontal sprue 309, be full of from the bottom up mold cavity 311, until being full of after die cavity by forming metal material, described runner cutoff plate 306 motions, seal running channel, one end level of described vibrating arm 301 is through dynamic model 304, and form the part of mold cavity 311, its other end is fixed in a side of pressing plate 312, described pressing plate 312 is fixedly connected with vibration push pedal 302, and they are between dynamic model 304 and Bottom clamp plate 310, the flexible packing ring 308 of pad between described pressing plate 312 and dynamic model 304, described vibration push pedal 302 is connected with power, and described vibrating arm 301 applies vibration pressure by vibrating motor 303.
Casting process is: casting machine is when cast starts, be horizontal, after mould matched moulds, by forming metal material, by horizontal sprue 309, be pressed into mold cavity 311, treat that injection is complete, runner cutoff plate 306 is just sealed cast gate, the casting machine work of now overturning, by 90 ° of casting die device part integrated overturns, makes top clamping plate 307 contact with ground, after complete, vibrating motor 303 is started working, and vibrating arm 301 starts being implemented vibration-extrusion by forming metal material.
Embodiment 4
As shown in Figure 4, described in the present embodiment, folding mould device partly includes the folding mould hydraulic cylinder of controlling folding mould as different from Example 1, Bottom clamp plate 410, described good power large-amplitude vibration device partly includes vibrating arm 401, vibration push pedal 402, vibrating motor 403, pressing plate 412, described casting die device partly includes dynamic model 404, cover half 405, runner cutoff plate 406, top clamping plate 407, elastic washer 408, die casting cylinder 409, push rod 415 with piston 414, wherein, described Bottom clamp plate 410 is controlled side-to-side movement by folding mould hydraulic cylinder, described dynamic model 404 and cover half 405 left and right are opposed, can be combined to form mold cavity 411, and the flexible packing ring 408 of pad between described dynamic model 404 and cover half 405, described dynamic model 404 is fixedly mounted on a side of Bottom clamp plate 410 by cushion block 413, with Bottom clamp plate 410, do side-to-side movement, described cover half 405 is fixedly mounted on a side of top clamping plate 407, in described cover half 405 and top clamping plate 407, be combined to form horizontal sprue, described die casting cylinder 409 interts in this horizontal sprue, and its internal diameter is identical with the internal diameter of horizontal sprue, described die casting cylinder 409 has liquation inlet 416 above, described push rod 415 can level put in die casting cylinder 409 with one end of piston 414, its other end is connected with power, motion will be by forming metal material press-in die die cavity 411, runner cutoff plate 406 motions described in when piston 414 moves to stroke end, seal running channel, one end level of described vibrating arm 401 is through dynamic model 404, and form the part of mold cavity 411, its other end is fixed in a side of pressing plate 412, described pressing plate 412 is fixedly connected with vibration push pedal 402, and they are between dynamic model 404 and Bottom clamp plate 410, described vibration push pedal 402 is connected with power, and described vibrating arm 401 applies vibration pressure by vibrating motor 403.
In die casting cylinder 409 by forming metal material, be pressed into die cavity 411 after, runner cutoff plate 406 seals running channel, now piston 414 unloadings, clamp force between dynamic model 404 and cover half 405 can reduce to very little like this, hydraulic system will greatly be simplified, and now vibrating motor 403 starts vibration, owing to leaving certain gap between dynamic model 404 and cover half 405, dynamic model 404 is body vibration squeeze casting goods under the effect of elastic washer 408, except having the effect of similar ultrasonic vibration crystal grain thinning, also the gas in liquation almost all can be discharged, prevent gas hole defect, will reduce widely foundry goods shrinkage porosity defect of contraction cavity, solidify on vibration limit, limit, finally obtain the foundry goods of better quality.
Embodiment 5
As shown in Figure 5, described in the present embodiment, folding mould device partly includes the folding mould hydraulic cylinder of controlling folding mould as different from Example 1, Bottom clamp plate 510, described good power large-amplitude vibration device partly includes vibrating arm 501, vibration push pedal 502, vibrating motor 503, pressing plate 512, described casting die device partly includes dynamic model 504, cover half 505, runner cutoff plate 506, top clamping plate 507, shrink bob 508, die casting cylinder 509, push rod 515 with piston 514, wherein, described Bottom clamp plate 510 is controlled side-to-side movement by folding mould hydraulic cylinder, described dynamic model 504 and cover half 505 left and right are opposed, can be combined to form mold cavity 511, and be provided with shrink bob 508 in described dynamic model 504, described dynamic model 504 is fixedly mounted on a side of Bottom clamp plate 510 by cushion block 513, with Bottom clamp plate 510, do side-to-side movement, described cover half 505 is fixedly mounted on a side of top clamping plate 507, in described cover half 505 and top clamping plate 507, be combined to form horizontal sprue, described die casting cylinder 509 interts in this horizontal sprue, and its internal diameter is identical with the internal diameter of horizontal sprue, described die casting cylinder 509 has liquation inlet 516 above, described push rod 515 can level put in die casting cylinder 509 with one end of piston 514, its other end is connected with power, motion will be by forming metal material press-in die die cavity 511, runner cutoff plate 506 motions described in when piston 514 moves to stroke end, seal running channel, one end level of described vibrating arm 501 puts in dynamic model 504, and contact with described shrink bob 508, while making to vibrate, push material in shrink bob 508 to being carried out feeding by forming metal material in mold cavity, its other end applies vibration pressure by vibrating motor 503, and and dynamic model 504 between the flexible packing ring 517 of pad, one side of described pressing plate 512 is connected with the pressure ram 518 that can run through dynamic model 504, its opposite side is fixedly connected with being connected dynamic vibration push pedal 502, and they are between dynamic model 504 and Bottom clamp plate 510.
In the present embodiment, in described dynamic model 504, be provided with additional shrink bob 508, in the process of solidifying at liquation like this, vibrating arm 501 can be implemented vibration-extrusion to the liquation in shrink bob 508, thereby foundry goods is carried out to feeding, effectively avoids shrinkage porosity defect of contraction cavity.
Embodiment 6
As shown in Figure 6, described in the present embodiment, folding mould device partly includes the folding mould hydraulic cylinder of controlling folding mould as different from Example 1, Bottom clamp plate 610, described good power large-amplitude vibration device partly includes vibrating arm 601, vibration push pedal 602, vibrating motor 603, pressing plate 612, described casting die device partly includes dynamic model 604, cover half 605, runner cutoff plate 606, top clamping plate 607, die casting cylinder 609, push rod 615 with piston 614, wherein, described Bottom clamp plate 610 is controlled side-to-side movement by folding mould hydraulic cylinder, described dynamic model 604 and cover half 605 left and right are opposed, can be combined to form mold cavity 611, described dynamic model 604 is fixedly mounted on a side of Bottom clamp plate 610 by cushion block 613, with Bottom clamp plate 610, do side-to-side movement, described cover half 605 is fixedly mounted on a side of top clamping plate 607, in described cover half 605 and top clamping plate 607, be combined to form horizontal sprue, described die casting cylinder 609 interts in this horizontal sprue, and its internal diameter is identical with the internal diameter of horizontal sprue, described die casting cylinder 609 has liquation inlet 616 above, described push rod 615 can level put in die casting cylinder 609 with one end of piston 614, its other end is connected with power, motion will be by forming metal material press-in die die cavity 611, runner cutoff plate 606 motions described in when piston 614 moves to stroke end, seal running channel, one end level of described vibrating arm 601 puts in dynamic model 604, and form the part of mold cavity, its other end applies vibration pressure by vibrating motor 603, and and dynamic model 604 between the flexible packing ring 617 of pad, one side of described pressing plate 612 is connected with the pressure ram 608 that can run through dynamic model 604, its opposite side is fixedly connected with being connected dynamic vibration push pedal 602, and they are between dynamic model 604 and Bottom clamp plate 610.
In the present embodiment, described vibrating arm 601 is arranged on foundry goods thermal center or local thick large part, by vibration, can get rid of the gas in foundry goods on the one hand, prevent gas hole defect, simultaneously by this place is implemented to vibration-extrusion, can effectively eliminate this and locate issuable shrinkage porosity defect of contraction cavity, save numerous and diverse operation of offering too much water channel or other cooling system in mould part, simply efficient.
In sum, after adopting above scheme, what the casting method of vibration-extrusion described in the utility model and device used is vibration dynamic pressure, when thering is vibrational casting and extrusion casint two-fold advantage, not only simple in structure, it is convenient to implement, and will the tonnage of equipment be declined to a great extent when thering is the advantage that existing vibratory equipment has, use to consume and decline to a great extent, control system and hydraulic system are significantly simplified, and the design of new die also will significantly be simplified, in actual production, will bring huge economic benefit, utilization prospect is very wide, be worthy to be popularized.
The above examples of implementation is only the utility model preferred embodiment, not with this, limits practical range of the present utility model, therefore the variation that all shapes according to the utility model, principle are done all should be encompassed in protection domain of the present utility model.

Claims (7)

1. a good power, the vibration-extrusion casting device of large amplitude, it is characterized in that: include folding mould device part, good power large-amplitude vibration device part, casting die device part, wherein, the dynamic model of described casting die device part and the folding of cover half are controlled by the folding mould hydraulic cylinder of folding mould device part and are controlled, described dynamic model and cover half energy matched moulds are formed with mold cavity, the vibrating arm of described good power large-amplitude vibration device part runs through dynamic model, and apply good power by the vibrating motor of good power large-amplitude vibration device part, the vibration pressure of large amplitude, while being used for casting, mold cavity is carried out good power by forming metal material, the vibration compacting of large amplitude.
2. the vibration-extrusion casting device of a kind of good power according to claim 1, large amplitude, is characterized in that: described folding mould device part, good power large-amplitude vibration device part, casting die device part are combined by a mainframe, described folding mould device partly includes the folding mould hydraulic cylinder (101) of controlling folding mould, Bottom clamp plate (102), guide pillar (103), described good power large-amplitude vibration device partly includes movable guide rod (104), promote pressing plate (105), vibrating arm (106), vibration push pedal (107), push pedal hydraulic cylinder (108), vibrating motor (115), described casting die device partly includes dynamic model (109), cover half (110), the push rod (113) of runner cutoff plate (111) and band piston (112), wherein, described Bottom clamp plate (102) movable set is on guide pillar (103), and control and move up and down by folding mould hydraulic cylinder (101), described dynamic model (109) and cover half (110) are opposed up and down, described dynamic model (109) is fixedly mounted on the bottom surface of Bottom clamp plate (102), with Bottom clamp plate (102), move up and down, described push rod (113) can put in the running channel in cover half (110) straight up with one end of piston (112), its other end is connected with power, motion will be pressed into by forming metal material moving, cover half (109, 110) in the mold cavity that matched moulds forms, runner cutoff plate (111) motion described in when piston (112) moves to stroke end, seal running channel, one end of described vibrating arm (106) is straight down successively through Bottom clamp plate (102) and dynamic model (109), and form the part of mold cavity, its other end exposes to Bottom clamp plate (102), and be positioned at below promotion pressing plate (105), by described vibrating motor (115), apply vibration pressure, described vibration push pedal (107) is located at and promotes pressing plate (105) top, and between them, be provided with supporting movable guide rod (104) and guide pin bushing (114), described guide pin bushing (114) is fixedly mounted on and promotes pressing plate (105) end face, described movable guide rod (104) is fixedly mounted in vibration push pedal (107), and described vibration push pedal (107) is moved up and down by push pedal hydraulic cylinder (108) drive of the side of being located thereon.
3. the vibration-extrusion casting device of a kind of good power according to claim 1, large amplitude, is characterized in that: described folding mould device part, good power large-amplitude vibration device part, casting die device part are combined by a mainframe, described folding mould device partly includes the folding mould hydraulic cylinder (201) of controlling folding mould, Bottom clamp plate (202), guide pillar (203), described good power large-amplitude vibration device partly includes movable guide rod (204), promote pressing plate (205), vibrating arm (206), vibration push pedal (207), push pedal hydraulic cylinder (208), vibrating motor (216), described casting die device partly includes dynamic model (209), cover half (210), runner cutoff plate (211), stalk (212), take up by the container of forming metal material (213), holding furnace (214), wherein, described Bottom clamp plate (202) movable set is on guide pillar (203), and control and move up and down by folding mould hydraulic cylinder (201), described dynamic model (209) and cover half (210) are opposed up and down, described dynamic model (209) is fixedly mounted on the bottom surface of Bottom clamp plate (202), with Bottom clamp plate (202), move up and down, described container (213) is placed in holding furnace (214), the top that the bottom of described stalk (212) is run through holding furnace (214) straight down puts in container (213), its top is connected with the running channel in cover half (210), by being forced, the interior injecting compressed air of container (213) by forming metal material, along stalk (212), entered mold cavity in container (213), until being full of after die cavity by forming metal material, described runner cutoff plate (211) motion, seal running channel, one end of described vibrating arm (206) is straight down successively through Bottom clamp plate (202) and dynamic model (209), and form the part of mold cavity, its other end exposes to Bottom clamp plate (202), and be positioned at below promotion pressing plate (205), by described vibrating motor (216), apply vibration pressure, described vibration push pedal (207) is located at and promotes pressing plate (205) top, and between them, be provided with supporting movable guide rod (204) and guide pin bushing (215), described guide pin bushing (215) is fixedly mounted on and promotes pressing plate (205) end face, described movable guide rod (204) is fixedly mounted in vibration push pedal (207), and described vibration push pedal (207) is moved up and down by push pedal hydraulic cylinder (208) drive of the side of being located thereon.
4. the vibration-extrusion casting device of a kind of good power according to claim 1, large amplitude, is characterized in that: described folding mould device part, good power large-amplitude vibration device part, casting die device part are combined by a mainframe, described folding mould device partly includes the folding mould hydraulic cylinder of controlling folding mould, Bottom clamp plate (310), described good power large-amplitude vibration device partly includes vibrating arm (301), vibration push pedal (302), vibrating motor (303), pressing plate (312), described casting die device part can integrated overturn 90 °, top clamping plate (307) is contacted with ground, it includes dynamic model (304), cover half (305), runner cutoff plate (306), top clamping plate (307), elastic washer (308), wherein, described Bottom clamp plate (310) is controlled side-to-side movement by folding mould hydraulic cylinder, described dynamic model (304) and cover half (305) left and right are opposed, can be combined to form mold cavity (311), described dynamic model (304) is fixedly mounted on a side of Bottom clamp plate (310) by cushion block (313), with Bottom clamp plate (310), do side-to-side movement, described cover half (305) is fixedly mounted on a side of top clamping plate (307), in described cover half (305) and top clamping plate (307), be combined to form horizontal sprue (309), during cast, by forming metal material, by horizontal sprue (309), be full of from the bottom up mold cavity (311), until being full of after die cavity by forming metal material, described runner cutoff plate (306) motion, seal running channel, one end level of described vibrating arm (301) is through dynamic model (304), and form the parts of mold cavity (311), its other end is fixed in a side of pressing plate (312), described pressing plate (312) is fixedly connected with vibration push pedal (302), and they are positioned between dynamic model (304) and Bottom clamp plate (310), the flexible packing ring of pad (308) between described pressing plate (312) and dynamic model (304), described vibration push pedal (302) is connected with power, and described vibrating arm (301) applies vibration pressure by vibrating motor (303).
5. the vibration-extrusion casting device of a kind of good power according to claim 1, large amplitude, is characterized in that: described folding mould device part, good power large-amplitude vibration device part, casting die device part are combined by a mainframe, described folding mould device partly includes the folding mould hydraulic cylinder of controlling folding mould, Bottom clamp plate (410), described good power large-amplitude vibration device partly includes vibrating arm (401), vibration push pedal (402), vibrating motor (403), pressing plate (412), described casting die device partly includes dynamic model (404), cover half (405), runner cutoff plate (406), top clamping plate (407), elastic washer (408), die casting cylinder (409), the push rod (415) of band piston (414), wherein, described Bottom clamp plate (410) is controlled side-to-side movement by folding mould hydraulic cylinder, described dynamic model (404) and cover half (405) left and right are opposed, can be combined to form mold cavity (411), and the flexible packing ring of pad (408) between described dynamic model (404) and cover half (405), described dynamic model (404) is fixedly mounted on a side of Bottom clamp plate (410) by cushion block (413), with Bottom clamp plate (410), do side-to-side movement, described cover half (405) is fixedly mounted on a side of top clamping plate (407), in described cover half (405) and top clamping plate (407), be combined to form horizontal sprue, described die casting cylinder (409) interts in this horizontal sprue, and its internal diameter is identical with the internal diameter of horizontal sprue, described die casting cylinder (409) has liquation inlet (416) above, described push rod (415) can level put in die casting cylinder (409) with one end of piston (414), its other end is connected with power, motion will be by forming metal material press-in die die cavity (411), runner cutoff plate (406) motion described in when piston (414) moves to stroke end, seal running channel, one end level of described vibrating arm (401) is through dynamic model (404), and form the parts of mold cavity (411), its other end is fixed in a side of pressing plate (412), described pressing plate (412) is fixedly connected with vibration push pedal (402), and they are positioned between dynamic model (404) and Bottom clamp plate (410), described vibration push pedal (402) is connected with power, and described vibrating arm (401) applies vibration pressure by vibrating motor (403).
6. the vibration-extrusion casting device of a kind of good power according to claim 1, large amplitude, is characterized in that: described folding mould device part, good power large-amplitude vibration device part, casting die device part are combined by a mainframe, described folding mould device partly includes the folding mould hydraulic cylinder of controlling folding mould, Bottom clamp plate (510), described good power large-amplitude vibration device partly includes vibrating arm (501), vibration push pedal (502), vibrating motor (503), pressing plate (512), described casting die device partly includes dynamic model (504), cover half (505), runner cutoff plate (506), top clamping plate (507), shrink bob (508), die casting cylinder (509), the push rod (515) of band piston (514), wherein, described Bottom clamp plate (510) is controlled side-to-side movement by folding mould hydraulic cylinder, described dynamic model (504) and cover half (505) left and right are opposed, can be combined to form mold cavity (511), and in described dynamic model (504), be provided with shrink bob (508), described dynamic model (504) is fixedly mounted on a side of Bottom clamp plate (510) by cushion block (513), with Bottom clamp plate (510), do side-to-side movement, described cover half (505) is fixedly mounted on a side of top clamping plate (507), in described cover half (505) and top clamping plate (507), be combined to form horizontal sprue, described die casting cylinder (509) interts in this horizontal sprue, and its internal diameter is identical with the internal diameter of horizontal sprue, described die casting cylinder (509) has liquation inlet (516) above, described push rod (515) can level put in die casting cylinder (509) with one end of piston (514), its other end is connected with power, motion will be by forming metal material press-in die die cavity (511), runner cutoff plate (506) motion described in when piston (514) moves to stroke end, seal running channel, one end level of described vibrating arm (501) puts in dynamic model (504), and contact with described shrink bob (508), while making to vibrate, push material in shrink bob (508) to being carried out feeding by forming metal material in mold cavity, its other end applies vibration pressure by vibrating motor (503), and and dynamic model (504) between the flexible packing ring of pad (517), one side of described pressing plate (512) is connected with the pressure ram (518) that can run through dynamic model (504), its opposite side be connected dynamic vibration push pedal (502) and be fixedly connected, and they are positioned between dynamic model (504) and Bottom clamp plate (510).
7. the vibration-extrusion casting device of a kind of good power according to claim 1, large amplitude, is characterized in that: described folding mould device part, good power large-amplitude vibration device part, casting die device part are combined by a mainframe, described folding mould device partly includes the folding mould hydraulic cylinder of controlling folding mould, Bottom clamp plate (610), described good power large-amplitude vibration device partly includes vibrating arm (601), vibration push pedal (602), vibrating motor (603), pressing plate (612), described casting die device partly includes dynamic model (604), cover half (605), runner cutoff plate (606), top clamping plate (607), die casting cylinder (609), the push rod (615) of band piston (614), wherein, described Bottom clamp plate (610) is controlled side-to-side movement by folding mould hydraulic cylinder, described dynamic model (604) and cover half (605) left and right are opposed, can be combined to form mold cavity (611), described dynamic model (604) is fixedly mounted on a side of Bottom clamp plate (610) by cushion block (613), with Bottom clamp plate (610), do side-to-side movement, described cover half (605) is fixedly mounted on a side of top clamping plate (607), in described cover half (605) and top clamping plate (607), be combined to form horizontal sprue, described die casting cylinder (609) interts in this horizontal sprue, and its internal diameter is identical with the internal diameter of horizontal sprue, described die casting cylinder (609) has liquation inlet (616) above, described push rod (615) can level put in die casting cylinder (609) with one end of piston (614), its other end is connected with power, motion will be by forming metal material press-in die die cavity (611), runner cutoff plate (606) motion described in when piston (614) moves to stroke end, seal running channel, one end level of described vibrating arm (601) puts in dynamic model (604), and form the part of mold cavity, its other end applies vibration pressure by vibrating motor (603), and and dynamic model (604) between the flexible packing ring of pad (617), one side of described pressing plate (612) is connected with the pressure ram (608) that can run through dynamic model (604), its opposite side is fixedly connected with being connected dynamic vibration push pedal (602), and they are positioned between dynamic model (604) and Bottom clamp plate (610).
CN201420289254.5U 2014-05-30 2014-05-30 The vibration-extrusion casting device of a kind of good power, large amplitude Expired - Fee Related CN203936358U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105312515A (en) * 2015-11-26 2016-02-10 中冶京诚工程技术有限公司 Equipment and method for casting steel ingots applied to wide thick plates
CN105562658A (en) * 2016-03-09 2016-05-11 哈尔滨工业大学(威海) Ultrasonic-assisted squeeze casting forming device and method
CN106017098A (en) * 2016-05-19 2016-10-12 西南交通大学 One-way hot-press high-temperature oscillation sintering furnace
CN112829150A (en) * 2020-12-31 2021-05-25 关娟娃 Mold for manufacturing bracelet and bracelet processing technology

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105312515A (en) * 2015-11-26 2016-02-10 中冶京诚工程技术有限公司 Equipment and method for casting steel ingots applied to wide thick plates
CN105562658A (en) * 2016-03-09 2016-05-11 哈尔滨工业大学(威海) Ultrasonic-assisted squeeze casting forming device and method
CN106017098A (en) * 2016-05-19 2016-10-12 西南交通大学 One-way hot-press high-temperature oscillation sintering furnace
CN112829150A (en) * 2020-12-31 2021-05-25 关娟娃 Mold for manufacturing bracelet and bracelet processing technology

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