CN203929099U - The automatic detection system of vehicle cam axle sensor - Google Patents
The automatic detection system of vehicle cam axle sensor Download PDFInfo
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- CN203929099U CN203929099U CN201420336361.9U CN201420336361U CN203929099U CN 203929099 U CN203929099 U CN 203929099U CN 201420336361 U CN201420336361 U CN 201420336361U CN 203929099 U CN203929099 U CN 203929099U
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Abstract
The utility model relates to a kind of automatic detection system of vehicle cam axle sensor, comprise the computer control system with load module and output module, also comprise pedestal, level is arranged on the rotating disk on pedestal, be arranged on rotating disk and can be with dial rotation the clamping workpiece mechanism to different station, and be arranged on upper magnetic mechanism, the program that rotating disk carries out corresponding operating for the camshaft-signal sensor to be measured on different station around and write with a brush dipped in Chinese ink mechanism, Performance Detection mechanism and cutting agency.The utility model is write with a brush dipped in Chinese ink upper magnetic, the program of camshaft-signal sensor with work such as Performance Detection and is completed by rotating disk is disposable, everything is controlled and performance parameter arranges etc. and all by computer control, to be undertaken and without a large amount of manual operations, therefore automaticity is higher, improved production efficiency, saved human cost, examination criteria is unified simultaneously, and product controllability is good, has guaranteed that the steady quality of product is reliable.
Description
Technical field
the utility model relates to a kind of automatic detection system of vehicle cam axle sensor.
Background technology
development along with Domestic Automotive Industry, the application of automobile sensor is more and more extensive, wherein crankshaft position sensor, camshaft-signal sensor, vehicle speed sensor and abs sensor are several sensors very crucial in automobile engine control system, automobile safety system, and they are determining the duty of engine and performance, automobile braking safety.Camshaft-signal sensor is called again cylinder identification sensor, it is for gathering the position signalling of distribution cam axle, and input electronic control unit (ECU), so that ECU identification cylinder compression top center is controlled thereby carry out order oil spout control, time of ignition control and detonation; When in addition, camshaft-position signal is also for engine start, identify time of ignition for the first time.
at present, the detection of camshaft-signal sensor is mainly undertaken by simple test fixture, major part still needs manual operation, automaticity is not high, testing result is affected greatly by operator's subjective factor, product poor controllability, and product stability and reliability can not be guaranteed.
Summary of the invention
the purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of automatic detection system of vehicle cam axle sensor is provided.
for achieving the above object, the utility model is taked following technical scheme:
a kind of automatic detection system of vehicle cam axle sensor, comprise the computer control system with load module and output module, also comprise pedestal, level is arranged on described pedestal and can controls the rotating disk horizontally rotating by described computer control system, surrounding along described rotating disk is distributed with feeding station successively, upper magnetic station, shooting station, program is write with a brush dipped in Chinese ink station, Performance Detection station and blanking station, described automatic detection system is also included in the upper magnetic mechanism that described upper magnetic station place arranges, the image-capture mechanism arranging at described shooting station place, in described program, write with a brush dipped in Chinese ink the program of station place setting and write with a brush dipped in Chinese ink mechanism, the Performance Detection mechanism arranging at described Performance Detection station place, the cutting agency arranging at described blanking station place and be arranged on described rotating disk and can be with described dial rotation several clamping workpiece mechanisms to described each station place.
preferably, described feeding station, upper magnetic station, shooting station, program are write with a brush dipped in Chinese ink station, Performance Detection station and blanking station and are uniformly distributed along the surrounding of described rotating disk.
further, described clamping workpiece mechanism has six, and described Liu Ge clamping workpiece mechanism is evenly distributed on described rotating disk along the periphery of described rotating disk.
preferably, described upper magnetic mechanism bottom is provided with regulator cubicle, described upper magnetic mechanism comprises the primary importance that is positioned at described regulator cubicle top and the second place that is positioned at described rotating disk top, described upper magnetic mechanism also comprises the support that is fixedly installed on described primary importance and second place top, be arranged on described support and the mechanical arm of horizontally extending mechanical arm and can capturing of arranging respectively at described mechanical arm two ends and release movement, described mechanical arm can horizontally rotate and is arranged on described support, make can between described primary importance and the described second place, switch at the mechanical arm at described mechanical arm two ends.
preferably, described Performance Detection mechanism comprises motor and driven and the detection cam that can rotate by described motor, described detection cam to the distance of the camshaft-signal sensor to be measured of clamping in described clamping workpiece mechanism in the scope of 2.8 millimeters ~ 3 millimeters
due to the enforcement of above technical scheme, the utility model compared with prior art tool has the following advantages:
the utility model is write with a brush dipped in Chinese ink upper magnetic, the program of camshaft-signal sensor with work such as Performance Detection and is completed by rotating disk is disposable, everything is controlled and performance parameter arranges etc. and all by computer control, to be undertaken and without a large amount of manual operations, therefore automaticity is higher, improve production efficiency, saved human cost.The utility model is also provided with image-capture mechanism, can carry out image-capture work to the outward appearance of camshaft-signal sensor to be measured, whether qualified etc. to differentiate whether complete and quantity O-ring seal of moulding, thereby replaced take eye-observation as main judgment mode in the past.On the whole, the utility model can make examination criteria unified, and accuracy of detection is higher, and product controllability is good, has guaranteed that the steady quality of product is reliable.
Accompanying drawing explanation
below in conjunction with accompanying drawing and concrete embodiment, the utility model is described in more detail:
fig. 1 is schematic perspective view of the present utility model;
fig. 2 is schematic top plan view of the present utility model;
wherein: 1, pedestal; 2, rotating disk; 3, clamping workpiece mechanism; 4, upper magnetic mechanism; 40, regulator cubicle; 41, support; 42, mechanical arm; 43, mechanical arm; 5, image-capture mechanism; 6, program is write with a brush dipped in Chinese ink mechanism; 7, Performance Detection mechanism; 8, cutting agency.
Embodiment
below in conjunction with specific embodiment, the utility model is described in more detail, but be not limited to these embodiment.
Embodiment
as illustrated in fig. 1 and 2, the automatic detection system of vehicle cam axle sensor of the present utility model, comprise the computer control system (not shown) with load module and output module, also comprise pedestal 1, level is arranged on pedestal 1 and can controls the rotating disk 2 horizontally rotating by computer control system, surrounding along rotating disk 2 is distributed with feeding station successively, upper magnetic station, shooting station, program is write with a brush dipped in Chinese ink station, Performance Detection station and blanking station, described automatic detection system is also included in the upper magnetic mechanism 4 that magnetic station place arranges, the image-capture mechanism 5 arranging at shooting station place, in program, write with a brush dipped in Chinese ink the program of station place setting and write with a brush dipped in Chinese ink mechanism 6, the Performance Detection mechanism 7 arranging at Performance Detection station place, the cutting agency 8 arranging at blanking station place and be arranged on rotating disk 2 and can turn to rotating disk 2 several clamping workpiece mechanisms 3 at above-mentioned each station place.
in the present embodiment, feeding station, upper magnetic station, shooting station, program are write with a brush dipped in Chinese ink station, Performance Detection station and blanking station and are uniformly distributed along the surrounding of rotating disk 2.Clamping workpiece mechanism 3 has six, and Qie Liuge clamping workpiece mechanism 3 is evenly distributed on rotating disk 2 along the periphery of rotating disk 2.
in the present embodiment, upper magnetic mechanism 4 bottoms are provided with regulator cubicle 40, on this, magnetic mechanism comprises the primary importance that is positioned at regulator cubicle 40 tops and the second place that is positioned at rotating disk 2 tops, on this, magnetic mechanism also comprises the support 41 that is fixedly installed on primary importance and second place top, be arranged on support 41 and the mechanical arm 43 of horizontally extending mechanical arm 42 and can capturing of arranging respectively at mechanical arm 42 two ends and release movement, wherein, mechanical arm 42 is can horizontally rotate to be arranged on support 41, make can between primary importance and the second place, switch at the mechanical arm 43 at mechanical arm 42 two ends.
in addition, described Performance Detection mechanism 7 comprises motor and is driven and the detection cam that can rotate by described motor, this detect cam to the distance of the camshaft-signal sensor to be measured of clamping in clamping workpiece mechanism 3 in the scope of 2.8mm ~ 3mm, this make the accuracy of detection of the present embodiment equipment and sensitivity higher.
the using method of the automatic detection system of the present embodiment vehicle cam axle sensor is as follows:
(1), operator at feeding station first by camshaft-signal sensor clamping to be measured in clamping workpiece mechanism, then by load module, input enabled instruction, computer control system is controlled each mechanism and is awaited orders, rotating disk is rotated counterclockwise, and makes camshaft-signal sensor to be measured rotate supreme magnetic station from feeding station.
(2), when camshaft-signal sensor to be measured rotates to after upper magnetic station, the mechanical arm that is positioned at second place place (being rotating disk top) of upper magnetic mechanism first captures camshaft-signal sensor to be measured from rotating disk, then by the rotation of mechanical arm, the mechanical arm at second place place (being rotating disk top) is switched to primary importance (being regulator cubicle top), and camshaft-signal sensor to be measured is released on regulator cubicle, upper magnetic mechanism carries out upper magnetic work to the Hall generator of this camshaft-signal sensor inside (inner metal parts).After upper magnetic end-of-job, the mechanical arm that is positioned at primary importance (being regulator cubicle top) captures the camshaft-signal sensor through upper magnetic again, and by the rotation of mechanical arm, mechanical arm again switches to the second place (being rotating disk top) and the camshaft-signal sensor of the upper magnetic of this process is released on rotating disk.
(3), in process the camshaft-signal sensor of magnetic along with the rotation of rotating disk is sent to shooting station, image-capture mechanism carries out image-capture work to camshaft-signal sensor to be measured, and this image information is sent to computer control system, by computer control system, carried out the work such as relevant information comparison and judgement, it is damaged whether the outward appearance that comprises camshaft-signal sensor moulding to be measured has, and whether the quantity of O-ring seal is qualified etc.
(4), through the camshaft-signal sensor of shooting station, along with being sent to program, the rotation of rotating disk writes with a brush dipped in Chinese ink station, program is write with a brush dipped in Chinese ink mechanism and the chip of camshaft-signal sensor inside is carried out to program is write with a brush dipped in Chinese ink work, and the program of writing with a brush dipped in Chinese ink comprises the various performance parameters that camshaft-signal sensor needs in real work etc.
(5), the camshaft-signal sensor of writing with a brush dipped in Chinese ink through program is along with the rotation of rotating disk is sent to Performance Detection station, the motor of computer control system control performance testing agency drives and detects cam rotation, automobile camshaft rotary course that is virtually reality like reality, camshaft-signal sensor to be measured senses the various signals while detecting cam rotation, and these signals are sent to computer control system, the various signals that computer control system is imported into camshaft-signal sensor to be measured are compared with the performance parameter setting in advance, check this camshaft-signal sensor to be measured whether qualified, save data, and testing result is presented on output device (as display screen) and is consulted for operator.
(6), through the camshaft-signal sensor of Performance Detection with rotating disk from Performance Detection station rotary to blanking station, cutting agency carries out the operation of marking according to the testing result of computer control system transmission to camshaft-signal sensor, be labeled as respectively acceptance or rejection, qualified and substandard product can be sent in different blanking sink blocks and collect respectively.
in above-mentioned steps (4) and step (5), program is write with a brush dipped in Chinese ink has the wiring cylinder that can press down in mechanism and Performance Detection mechanism, on this wiring cylinder, there is hard contact, when camshaft-signal sensor to be measured rotates while writing with a brush dipped in Chinese ink on station or Performance Detection station to program, this wiring cylinder presses down described hard contact is contacted with the probe on camshaft-signal sensor, and then camshaft-signal sensor is switched on and carry out the work such as signal transmission.
the automatic detection system of the present embodiment vehicle cam axle sensor, after starting, only need manually carry out material loading operation, upper magnetic, program is write with a brush dipped in Chinese ink, Performance Detection and blanking process can complete by rotating disk is disposable, also after upper magnetic station, be provided with shooting station simultaneously, by image-capture mechanism, capture the appearance images of camshaft-signal sensor to be measured and then the information such as whether whether complete the and O-ring seal quantity of check moulding qualified, replaced take eye-observation as main judgment mode in the past, thereby it is high to have automaticity, easy and simple to handle, save the plurality of advantages such as human cost.In addition, this equipment also has advantages of that accuracy of detection is higher, examination criteria is unified, and product controllability is good, and can guarantee that the steady quality of product is reliable.
above the utility model is described in detail; its object is to allow the personage who is familiar with this art can understand content of the present utility model and be implemented; can not limit protection domain of the present utility model with this; all equivalences of doing according to Spirit Essence of the present utility model change or modify, and all should be encompassed in protection domain of the present utility model.
Claims (5)
1. the automatic detection system of a vehicle cam axle sensor, comprise the computer control system with load module and output module, it is characterized in that: described automatic detection system also comprises pedestal (1), level is arranged on the rotating disk (2) that described pedestal (1) is upper and can be horizontally rotated by described computer control system control, surrounding along described rotating disk (2) is distributed with feeding station successively, upper magnetic station, shooting station, program is write with a brush dipped in Chinese ink station, Performance Detection station and blanking station, described automatic detection system is also included in the upper magnetic mechanism (4) that described upper magnetic station place arranges, the image-capture mechanism (5) arranging at described shooting station place, in described program, write with a brush dipped in Chinese ink the program of station place setting and write with a brush dipped in Chinese ink mechanism (6), the Performance Detection mechanism (7) arranging at described Performance Detection station place, the cutting agency (8) arranging at described blanking station place and several clamping workpiece mechanisms (3) that are arranged on each station place on described rotating disk (2) and described in can turning to described rotating disk (2).
2. the automatic detection system of vehicle cam axle sensor according to claim 1, is characterized in that: described feeding station, upper magnetic station, shooting station, program are write with a brush dipped in Chinese ink station, Performance Detection station and blanking station and be uniformly distributed along the surrounding of described rotating disk (2).
3. the automatic detection system of vehicle cam axle sensor according to claim 2, it is characterized in that: described clamping workpiece mechanism (3) has six, and described Liu Ge clamping workpiece mechanism (3) is evenly distributed on described rotating disk (2) along the periphery of described rotating disk (2).
4. according to the automatic detection system of the vehicle cam axle sensor described in any one claim in claim 1 ~ 3, it is characterized in that: described upper magnetic mechanism (4) bottom is provided with regulator cubicle (40), described upper magnetic mechanism comprises the primary importance that is positioned at described regulator cubicle (40) top and the second place that is positioned at described rotating disk (2) top, described upper magnetic mechanism also comprises the support (41) that is fixedly installed on described primary importance and second place top, be arranged on the mechanical arm (43) of the upper and horizontally extending mechanical arm (42) of described support (41) and can capturing of arranging respectively at described mechanical arm (42) two ends and release movement, described mechanical arm (42) can horizontally rotate and is arranged on described support (41), the mechanical arm (43) that is positioned at described mechanical arm (42) two ends can be switched between described primary importance and the described second place.
5. according to the automatic detection system of the vehicle cam axle sensor described in any one claim in claim 1 ~ 3, it is characterized in that: described Performance Detection mechanism (7) comprises motor and driven and the detection cam that can rotate by described motor, described detection cam to the distance of the camshaft-signal sensor to be measured of the upper clamping of described clamping workpiece mechanism (3) in the scope of 2.8 millimeters ~ 3 millimeters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420336361.9U CN203929099U (en) | 2014-06-23 | 2014-06-23 | The automatic detection system of vehicle cam axle sensor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420336361.9U CN203929099U (en) | 2014-06-23 | 2014-06-23 | The automatic detection system of vehicle cam axle sensor |
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| CN203929099U true CN203929099U (en) | 2014-11-05 |
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| CN201420336361.9U Active CN203929099U (en) | 2014-06-23 | 2014-06-23 | The automatic detection system of vehicle cam axle sensor |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106862099A (en) * | 2016-12-29 | 2017-06-20 | 铜陵龙嘉机电有限公司 | A kind of Automated inspection for the detection of capacitor casing compressive property screens line |
| CN107695517A (en) * | 2017-10-26 | 2018-02-16 | 苏州工业园区格比机电有限公司 | Camshaft-signal sensor multistation processing unit (plant) |
| CN108000144A (en) * | 2017-12-28 | 2018-05-08 | 绵阳深度数控科技有限公司 | Assembled cam shaft automated assembling system and packaging technology |
| CN108398095A (en) * | 2018-02-09 | 2018-08-14 | 苏州意锐聚自动化设备有限公司 | A kind of workpiece segment difference detection machine |
| CN112584940A (en) * | 2018-11-15 | 2021-03-30 | 潍柴动力股份有限公司 | Program flashing method and system |
-
2014
- 2014-06-23 CN CN201420336361.9U patent/CN203929099U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106862099A (en) * | 2016-12-29 | 2017-06-20 | 铜陵龙嘉机电有限公司 | A kind of Automated inspection for the detection of capacitor casing compressive property screens line |
| CN107695517A (en) * | 2017-10-26 | 2018-02-16 | 苏州工业园区格比机电有限公司 | Camshaft-signal sensor multistation processing unit (plant) |
| CN107695517B (en) * | 2017-10-26 | 2024-03-15 | 苏州工业园区格比机电有限公司 | Multi-station processing device for camshaft sensor |
| CN108000144A (en) * | 2017-12-28 | 2018-05-08 | 绵阳深度数控科技有限公司 | Assembled cam shaft automated assembling system and packaging technology |
| CN108398095A (en) * | 2018-02-09 | 2018-08-14 | 苏州意锐聚自动化设备有限公司 | A kind of workpiece segment difference detection machine |
| CN112584940A (en) * | 2018-11-15 | 2021-03-30 | 潍柴动力股份有限公司 | Program flashing method and system |
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