CN203922985U - Slag glass pottery tubing and pipe fitting production line - Google Patents
Slag glass pottery tubing and pipe fitting production line Download PDFInfo
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- CN203922985U CN203922985U CN201420267406.1U CN201420267406U CN203922985U CN 203922985 U CN203922985 U CN 203922985U CN 201420267406 U CN201420267406 U CN 201420267406U CN 203922985 U CN203922985 U CN 203922985U
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Abstract
The utility model discloses a kind of slag glass pottery tubing and pipe fitting production line, it comprises two ponds formula electric melting furnace, centrifugal casting machine and crystallization kiln, in the formula electric melting furnace of two ponds, be provided with melting pool and settling pond, centrifugal casting machine comprise by rotating shaft rotate be assemblied in frame water mold and to the feeding unit that waters mold feed, crystallization kiln comprises kiln body and is arranged in kiln body the wired belt conveyer for delivery of material, kiln body is divided into heating zone successively along throughput direction, coring section, crystallization section and cooling section, melting pool is connected with settling pond by tapping channel, the discharge port of settling pond is connected with the feeding device of centrifugal casting machine, it passes through two ponds formula electric melting furnace, centrifugal casting machine and crystallization kiln are connected as a single entity, simplified technological operation flow process, not only saved the production time, also effectively avoided the calorific loss in operation handshaking, reduced energy consumption, reduced cost, this production line is simple in structure, easy to install, less investment, cost is low, solved and lacked at present the problem that slag glass ceramic pipe is produced.
Description
Technical field
The utility model relates to glass-ceramic production unit, says accurately and relates to a kind of production line that utilizes slag production glass-ceramic tubing and pipe fitting.
Background technology
Along with the development of the comprehensive utilization of resources research fields such as solid waste, utilizing solid waste to prepare slag glass stupalith has become one of focus of society research.In 2010, utilize slag production glass-ceramic to be planned as strategic development emphasis and the environment protection treating emphasis of country's comprehensive utilization action.The huge applications prospect of relative slag glass stupalith, the suitability for industrialized production of China's slag glass stupalith is just at the early-stage, is mainly production glass-ceramic sheet material at present, lacks the complete production unit for the production of glass-ceramic tubing.
Utility model content
The purpose of this utility model is: provide a kind of slag glass pottery tubing and pipe fitting production line, to make up the blank of existing cinder microcrystalline glass production field.
The technical solution of the utility model is: a kind of slag glass pottery tubing and pipe fitting production line, comprise two ponds formula electric melting furnace, centrifugal casting machine and crystallization kiln, described pair of pond formula electric melting furnace comprises melting pool and the settling pond being surrounded by refractory materials respectively, on the sidewall of melting pool and settling pond, interval is laid with heating molybdenum electric pole respectively, at each heating molybdenum electric pole, be respectively equipped with the watercooling jacket that connects recirculated cooling water outward, melting pool is communicated with described settling pond by the tapping channel arranging in upper portion side wall; Described centrifugal casting machine comprise by rotating shaft rotate be assemblied in frame water mold and to the feeding unit that waters mold feed, the described mold that waters comprises along the axially extended sleeve of described rotating shaft, one end opening of sleeve, the other end are fixedly connected with described rotating shaft by the web plate radially setting firmly, described feeding unit is located at the opening end of sleeve and is connected with the discharge port of described settling pond, in sleeve, be also fixed with one heart casting mold, casting mold extends axially the opening of outstanding described sleeve; Described crystallization kiln comprises kiln body and is layed in kiln body for delivery of the wired belt conveyer of material, and described kiln body is divided into heating zone, coring section, crystallization section and cooling section successively along throughput direction.
Described refractory materials is fine and close chrome corundum brick, at fine and close chrome corundum brick, is also provided with steel structure casing outward.
On the tapping channel of described melting pool, be provided with heating muffle stove, settling pond is provided with tilt control mechanism.
Described rotating shaft one end by bearing support, rotate be assemblied in described frame, the other end extends axially unsettled setting, described waters the free end that mold is fixed on rotating shaft.
The free end of described rotating shaft extends axially through described sleeve, and described casting mold permanent sleeve is loaded in this rotating shaft.
Described centrifugal casting machine also comprises driving mechanism, described driving mechanism comprises drive-motor, be fixedly arranged on driving pulley on motor shaft, be fixed on the negative pulley wheel at described rotating shaft middle part and be set around driving pulley and negative pulley wheel between pulley belt, in the frame of driving mechanism one side, be also vertically fixed with the support of supporting revolving shaft.
The kiln body of described crystallization kiln comprises shell and liner, between shell and liner, is filled with lagging material.
In the liner of described crystallization kiln, be also provided with hot air circulating system.
Slag glass ceramic pipe production line of the present utility model is connected as a single entity two ponds formula electric melting furnace, centrifugal casting machine and crystallization kiln, simplified technological operation flow process, not only saved the production time, also effectively avoided the calorific loss in two procedures handshaking, reduced energy consumption, reduced cost, this production line is simple in structure, easy to install, less investment, cost are low, has solved and has lacked at present the problem that slag glass pottery tubing and pipe fitting are produced into complete equipment.
Accompanying drawing explanation
Fig. 1 is the schema of the utility model slag glass pottery tubing and pipe fitting production line specific embodiment;
Fig. 2 is the plan structure schematic diagram of two ponds formula electric melting furnace in Fig. 1;
Fig. 3 is the structural representation of centrifugal casting machine in Fig. 1;
Fig. 4 is the structural representation of crystallization kiln in Fig. 1.
Embodiment
The specific embodiment of slag glass pottery tubing of the present utility model and pipe fitting production line as shown in Figure 1, in figure, arrow is depicted as Production Flow Chart, this production line is mainly comprised of the two ponds formula electric melting furnace 1, centrifugal casting machine 2 and the crystallization kiln 3 that sequentially arrange, wherein, two ponds formula electric melting furnace 1 as shown in Figure 2, it comprises melting pool 11 and the settling pond 16 being surrounded by steel structure casing and included refractory brick respectively, and the refractory brick in settling pond 16 and melting pool 11 adopts fine and close chrome corundum brick.Melting pool 11 bottom surfaces are polygonized structure, and in the present embodiment, this melting pool 11 adopts regular hexagon structure, is separately installed with molybdenum electrode 12 for heating on its each sidewall, at the outer watercooling jacket 13 that connects recirculated cooling water that is all sheathed on of each molybdenum electrode 12.The discharge port position that settling pond 16 is offered lower than melting pool 11 upper portion side wall, on the discharge port of melting pool 11, be connected with to the tapping channel 17 of settling pond 16 dischargings, the heating muffle stove 18 of melt heating in tapping channel 17 outer is arranged with passage, this heating muffle stove 18 adopts Si-Mo rods 15 heating.Settling pond 16 bottom surfaces are rectangle structure, the heating molybdenum electric pole that melt heating uses (in figure depending on not going out) and each molybdenum electrode are also installed on its sidewall and are all arranged with watercooling jacket (in figure depending on not going out) outward, settling pond 16 is provided with the tilt control mechanism for the discharging of tilting, and is provided with to the discharge port 14 of centrifugal casting machine 2 feed in the upper portion side wall of settling pond 16.
Centrifugal casting machine 2 as shown in Figure 3, it comprises frame 21 and is fixed on the base 22 in frame 21, on base 22, by bearing support 24, be rotatably equipped with rotating shaft 23, one end of this rotating shaft 23 extends axially and is vacant state, at the free end of rotating shaft 23, is coaxially fixed with and waters mold.This waters mold and comprises along concentric locking collar and be located at the peripheral and axially extending sleeve 28 of rotating shaft, this sleeve 28 is away from the distal openings of bearing support 24, its near-end near bearing support 24 is fixedly mounted in rotating shaft 23 by the web plate radially setting firmly, at the interior casting mold 29 that is fixed with one heart of sleeve 28, this casting mold 29 extends axially and the opening of outstanding sleeve 28 along rotating shaft 23, between the casting protuberance of mold 29 and the opening of sleeve 28, is provided with to the feeding device 20 that waters mold feeding.In frame, be also provided with drive shaft 23 to drive the driving mechanism that waters mold rotation, this driving mechanism comprises rack-mounted drive-motor 25, this drive-motor 25 by the radially fixing negative pulley wheel of driving pulley fixing on motor shaft, rotating shaft 23 middle parts and be set around driving pulley and negative pulley wheel between the belt gear 26 that forms of pulley belt be in transmission connection with rotating shaft 23.For avoiding watering mold in centrifugal casting machine working process, occur diameter run-out, it is also fixed with the support 27 that is supported on rotating shaft 23 middle parts in the frame 21 of drive-motor 25 1 sides.
Crystallization kiln 3 as shown in Figure 4, it comprises the kiln body being comprised of shell 31 and liner 36 and is arranged in the wired belt conveyer 39 in kiln body, between the shell 31 of kiln body and liner 36, be filled with light heat insulation material 37, in kiln body, according to throughput direction, be divided into successively heating zone 32, coring section 33, crystallization section 34 and cooling section 35, in the liner of kiln body, be arranged with up and down electrically heated globars 38, the interval, top of kiln body is equipped with temperature measuring equipment 30 and thermal circulation fan.
During use, slag is poured in melting pool 11 and is heated into melt, the tapping channel 17 that melt arranges from melting pool 11 upper portion side wall overflows and flows in settling pond 16, and heating muffle stove 18 guarantees that melt remains molten state in tapping channel 17.Melt is controlled settling pond 16 by incline controller and is tilted after settling pond 16 clarifications, melt flows in the feeding device 20 of centrifugal casting machine 2 by discharge port 14, feeding device 20 is poured melt into the watering of centrifugal casting machine of high speed rotating and in mold, is made work in-process 101, after work in-process 101 demouldings, be directly positioned on the wired belt conveyer 39 of crystallization kiln 3, work in-process 101, by the conveying of wired belt conveyer 39, obtain slag glass pottery tubing or pipe fitting finished product 102 by heating, coring, crystallization by naturally cooling successively.
For ease of integral production line is controlled automatically, improve the qualification rate of product, unified PLC control device 4 centralized Control that adopt of the two ponds formula electric melting furnace 1 in production line, centrifugal casting machine 2 and crystallization kiln 3.By the programming to PLC control device 4, working routine and the working temperature of each operation can be set arbitrarily according to the processing requirement of different material, guarantee the realization of optimised process.
Claims (8)
1. slag glass pottery tubing and pipe fitting production line, it is characterized in that, comprise two ponds formula electric melting furnace, centrifugal casting machine and crystallization kiln, described pair of pond formula electric melting furnace comprises melting pool and the settling pond being surrounded by refractory materials respectively, on the sidewall of melting pool and settling pond, interval is laid with heating molybdenum electric pole respectively, at each heating molybdenum electric pole, be respectively equipped with the watercooling jacket that connects recirculated cooling water outward, melting pool is communicated with described settling pond by the tapping channel arranging in upper portion side wall; Described centrifugal casting machine comprise by rotating shaft rotate be assemblied in frame water mold and to the feeding unit that waters mold feed, the described mold that waters comprises along the axially extended sleeve of described rotating shaft, one end opening of sleeve, the other end are fixedly connected with described rotating shaft by the web plate radially setting firmly, described feeding unit is located at the opening end of sleeve and is connected with the discharge port of described settling pond, in sleeve, be also fixed with one heart casting mold, casting mold extends axially the opening of outstanding described sleeve; Described crystallization kiln comprises kiln body and is layed in kiln body for delivery of the wired belt conveyer of material, and described kiln body is divided into heating zone, coring section, crystallization section and cooling section successively along throughput direction.
2. slag glass pottery tubing according to claim 1 and pipe fitting production line, is characterized in that, described refractory materials is fine and close chrome corundum brick, at fine and close chrome corundum brick, is provided with steel structure casing outward.
3. slag glass pottery tubing according to claim 1 and pipe fitting production line, is characterized in that, on the tapping channel of described melting pool, be provided with heating muffle stove, settling pond is provided with tilt control mechanism.
4. slag glass according to claim 1 pottery tubing and pipe fitting production line, it is characterized in that, described rotating shaft one end by bearing support, rotate be assemblied in described frame, the other end extends axially unsettled setting, described waters the free end that mold is fixed on rotating shaft.
5. slag glass pottery tubing according to claim 3 and pipe fitting production line, is characterized in that, the free end of described rotating shaft extends axially through described sleeve, and described casting mold permanent sleeve is loaded in this rotating shaft.
6. slag glass according to claim 4 pottery tubing and pipe fitting production line, it is characterized in that, described centrifugal casting machine also comprises driving mechanism, described driving mechanism comprises drive-motor, be fixedly arranged on driving pulley on motor shaft, be fixed on the negative pulley wheel at described rotating shaft middle part and be set around driving pulley and negative pulley wheel between pulley belt, in the frame of driving mechanism one side, be also vertically fixed with the support of supporting revolving shaft.
7. slag glass pottery tubing according to claim 1 and pipe fitting production line, is characterized in that, the kiln body of described crystallization kiln comprises shell and liner, between shell and liner, is filled with lagging material.
8. slag glass pottery tubing according to claim 6 and pipe fitting production line, is characterized in that, is also provided with hot air circulating system in the liner of described crystallization kiln.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420267406.1U CN203922985U (en) | 2014-05-23 | 2014-05-23 | Slag glass pottery tubing and pipe fitting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420267406.1U CN203922985U (en) | 2014-05-23 | 2014-05-23 | Slag glass pottery tubing and pipe fitting production line |
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| Publication Number | Publication Date |
|---|---|
| CN203922985U true CN203922985U (en) | 2014-11-05 |
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| CN201420267406.1U Active CN203922985U (en) | 2014-05-23 | 2014-05-23 | Slag glass pottery tubing and pipe fitting production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107487984A (en) * | 2016-06-10 | 2017-12-19 | 康宁公司 | High optical quality glass tubular thing and manufacture method |
| CN107599151A (en) * | 2017-10-23 | 2018-01-19 | 浙江新光阳照明股份有限公司 | A kind of production line for earthenware |
| CN112723721A (en) * | 2020-11-19 | 2021-04-30 | 晶研一材料科技(宜兴)有限公司 | Centrifugal machine for processing microcrystalline ceramic glass |
-
2014
- 2014-05-23 CN CN201420267406.1U patent/CN203922985U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107487984A (en) * | 2016-06-10 | 2017-12-19 | 康宁公司 | High optical quality glass tubular thing and manufacture method |
| CN107487984B (en) * | 2016-06-10 | 2022-08-16 | 康宁公司 | High optical quality glass tube and method of manufacture |
| CN107599151A (en) * | 2017-10-23 | 2018-01-19 | 浙江新光阳照明股份有限公司 | A kind of production line for earthenware |
| CN112723721A (en) * | 2020-11-19 | 2021-04-30 | 晶研一材料科技(宜兴)有限公司 | Centrifugal machine for processing microcrystalline ceramic glass |
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