CN203918085U - R type transformer core sawing sheet device - Google Patents
R type transformer core sawing sheet device Download PDFInfo
- Publication number
- CN203918085U CN203918085U CN201420272625.9U CN201420272625U CN203918085U CN 203918085 U CN203918085 U CN 203918085U CN 201420272625 U CN201420272625 U CN 201420272625U CN 203918085 U CN203918085 U CN 203918085U
- Authority
- CN
- China
- Prior art keywords
- sawing sheet
- material strip
- width
- type transformer
- transformer core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 claims abstract description 194
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 238000012545 processing Methods 0.000 claims description 61
- 238000013519 translation Methods 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 23
- 230000033001 locomotion Effects 0.000 claims description 20
- 238000003384 imaging method Methods 0.000 claims description 14
- 238000004804 winding Methods 0.000 claims description 13
- 239000002699 waste material Substances 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000005070 sampling Methods 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 17
- 239000011162 core material Substances 0.000 description 17
- 238000004422 calculation algorithm Methods 0.000 description 7
- 238000009966 trimming Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 241001269238 Data Species 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Landscapes
- Control Of Cutting Processes (AREA)
Abstract
The utility model discloses a kind of R type transformer core sawing sheet device, it is characterized in that, a kind of R type transformer core sawing sheet device, is characterized in that, comprising: sawing sheet cutter, and described sawing sheet cutter is set the material strip of shape with cutting according to the direction rotation of setting; Width of measuring device, described width of measuring device is for measuring the width of the material strip after sawing sheet.That the utility model is installed is simple, good stability, long service life, and can detect in real time the size of the material strip that sawing sheet cutter outputs, for the accurate control of material strip size provides data basis.Whole sawing sheet device both can be controlled in automation, also can pass through Artificial Control, had greatly improved reliability, the flexibility of system, and had reduced the difficulty of system maintenance.
Description
Technical field
The utility model relates to a kind of device of transformer magnetive cord sawing sheet processing technique field, what be specifically related to is a kind of R type transformer core sawing sheet device.
Background technology
R shaped iron core transformer is a kind of novel transformer growing up the external eighties in 20th century, and the silicon strip that its iron core is continuous by, width differs is reeled and formed, through annealing in process and dipping lacquer, process, and one-shot forming, iron core does not need cutting.It is cylindric that winding skeleton is made pin-connected panel, winding directly on R shaped iron core coiling form.R shaped iron core transformer is compared with traditional transformer has the advantages such as simple in structure, no-load current is little, volume is little, lightweight, material is economized, leakage field is little, loss is little, temperature rise is low, noise is low, security is good, has been widely used in the fields such as electric power, electronic information, equipment manufacture.And the processing and manufacturing quality of R type round section roll-core is directly connected to the quality of power transformer product performance.
Manufacturing process from R shaped iron core, R shaped iron core production equipment is comprised of equipment such as cutting machine, up-coilers, the band shape accuracy that cutting machine cuts out by length and width functional relation, to guarantee to produce to meet circularity and require one of key factor unshakable in one's determination, up-coiler in winding process, can guarantee that silicon strip is always in center, also by have influence on core section circularity.
R type transformer core sawing sheet device of the prior art cannot Real-Time Monitoring material strip size, cannot accurately cut out material strip; The accuracy of sawing sheet is low.
Utility model content
The utility model, for prior art above shortcomings, provides a kind of use R type transformer sawing sheet device flexibly.
The utility model is achieved through the following technical solutions:
A R type transformer core sawing sheet device, is characterized in that, comprising:
Sawing sheet cutter, described sawing sheet cutter is set the material strip of shape with cutting according to the direction rotation of setting;
Width of measuring device, described width of measuring device is for measuring the width of the material strip after sawing sheet.
Preferably, described width of measuring device comprises imaging device; Described imaging device comprises industrial camera camera lens and back light; Described back light and camera lens are arranged at respectively material strip both sides.
Preferably, also comprise servo-driver, servomotor, knife rest translation mechanism, sawing sheet cutter and linear transducer; Described industrial camera camera lens and back light are directly installed in cutting machine frame, and the material strip after sawing sheet processing is placed between industrial camera camera lens and back light; Servo-driver output is connected with servomotor input by output control cables; Servomotor output shaft is directly connected with knife rest translation mechanism power shaft; Sawing sheet cutter is directly installed on knife rest translation mechanism.
Preferably, also comprise sawing sheet controller, described sawing sheet controller is set the material strip of shape for controlling sawing sheet cutter with cutting according to the direction rotation of setting.
Preferably, more than also comprising one or two in uncoiling mechanism, winding mechanism, intake mechanism, waste material actuator and material drag haulage gear.
Preferably, described servo-driver is accepted the motion control instruction of sawing sheet controller, by the anglec of rotation that drives servomotor that material strip working width positional information is converted to servomotor, moves; Described knife rest translation mechanism, for rotatablely moving of servomotor being converted to the linear translational motion of sawing sheet cutter transverse movement, moves to curve material strip working width position in real time, completes sawing sheet processing technology; The material strip material that the cutting of described sawing sheet cutter is carried by material strip intake mechanism, is processed into the curve material strip of required form.
Preferably, also comprise thickness transducer, described thickness transducer detects material strip thickness and sends into sawing sheet controller, and described linear transducer detects the length of processing material strip and sends into sawing sheet controller.
Preferably, described width of measuring device comprises:
Image processing system, processes for the image of material strip width measure, obtains the width data of material strip, and width signal data acquisition and the transmission of certain data sampling rate are provided; Described image processing system and the communication connection of sawing sheet controller;
Described imaging device provides original image signal for image processing system; Described imaging device and the communication connection of described image processing system;
Described sawing sheet controller receives the width signal data that image processing system is carried; Sawing sheet controller is controlled sawing sheet cutter, makes its cutting material strip.
Preferably, industrial camera camera lens is connected with image processing system by data wire; Image processing system is connected with sawing sheet controller by RS-485 bus; Sawing sheet controller is connected with servo-driver input by control cables.
Preferably, the sawing sheet controller in the utility model, both can be realized and be controlled sawing sheet cutter by circuit according to manual operation; Also can be according to controlling sawing sheet cutter by software automatic operation.R shaped iron core launches band trimming algorithm and calculates sawing sheet theoretical curve, and generate sawing sheet curve data, according to sawing sheet curve interpolation algorithm, generate the width data table that can be used for sawing sheet processing material strip curve corresponding with material strip length information again, form the given signal of sawing sheet processing, by controller, control sawing sheet cutter and work.In sawing sheet process, by the material strip curve developed width metrical information providing at width of measuring device, at each material strip, in the process-cycle, calculate and record the material strip curve width data of a complete iron core material strip length, and compare with the sawing sheet curve data in the last cycle, revise and compensation, thereby generate a new sawing sheet curve width data table, during for the next material strip of processing, call, by controller, control sawing sheet cutter and work.Above data both can be by after manually having calculated by computer, then by controller, control sawing sheet cutter and work; Also can automatically be controlled by computer software.
Preferably, also comprise thickness transducer, described thickness transducer detects material strip thickness and sends into sawing sheet controller.Described linear transducer detects the length of processing material strip and sends into sawing sheet controller.Offset data can, according to the position corresponding relation of material strip length and sawing sheet width, to determine that sawing sheet adds the width of curve material strip in man-hour, and be carried out dynamic compensation according to the error change situation of material strip width actual measured value and theoretical value.
Described back light, provides imaging source for obtaining material strip image.
Described industrial camera camera lens, mainly completes the imaging of curve material strip, for image processing system provides original image signal.
Described image processing system, the image that mainly completes material strip width measure is processed, and obtains the width data of material strip, and width signal data acquisition and the transmission of certain data sampling rate are provided.
When described uncoiling mechanism is sawing sheet, carry unprocessed material strip, material strip volume is directly loaded in above uncoiling mechanism rotating shaft, and the material strip of sending is sent into intake mechanism entrance by jockey pulley, and wherein jockey pulley plays the effect of balancing material belt tension.
Described sawing sheet intake mechanism is accepted the material strip that jockey pulley carries and is compressed material strip, for sawing sheet cutter provides the material strip of easy motion.
The material strip material that the cutting of described sawing sheet cutter is carried by material strip intake mechanism, is processed into the curve material strip of required form.
Described sawing sheet knife rest translation mechanism, for rotatablely moving of driven by servomotor being converted to the linear translational motion of sawing sheet cutter transverse movement, moves to curve material strip working width position in real time, completes sawing sheet processing technology.
Described servo-driver is accepted the motion control instruction of sawing sheet controller, by the anglec of rotation that drives servomotor that material strip working width positional information is converted to servomotor, moves.
Described sawing sheet controller, the material strip curve developed width information providing by receiving image processing system, by calculating, sends and drives servomotor anglec of rotation movement instruction; By controlling material strip winding mechanism, realize the normal winding of curve material strip in addition.
Described thickness transducer detects material strip thickness and sends into sawing sheet controller, by calculating, sawing sheet curve theory value is revised.
Described linear transducer detects the length of processing material strip and sends into sawing sheet controller, according to the position corresponding relation of material strip length and sawing sheet width, to determine that sawing sheet adds the width of curve material strip in man-hour.
Described waste material actuator mainly completes the garbage collection after sawing sheet processing.
Described material drag haulage gear mainly provides sawing sheet machining need drag material strip traction power, controls the process velocity of sawing sheet system.
The utility model carries out work in the following manner: according to processed R type transformer core specification, launch to calculate with trimming algorithm the theoretical value of sawing sheet curve, by sawing sheet cutter sawing sheet by R shaped iron core.Whole work is divided into two stages: the first stage is reseting stage, is mainly the original position of determining material strip processing, the zero clearing of linear transducer counting, and sawing sheet cutter moves to the initial width position of material strip curve place, for normally sawing sheet processing work is ready, second stage is the normalized curve sawing sheet process segment, this stage course of work is: within a material strip length process-cycle, according to R shaped iron core, launch band trimming algorithm and calculate sawing sheet theoretical curve, and generate sawing sheet curve data, through calculating convert to servomotor rotation angle information, again according to SERVO CONTROL electric cam, convert servomotor rotary angle position to pulse information and directly export to servo-driver, drive servomotor, by knife rest translation mechanism, motor is rotatablely moved and is transformed to the horizontal rectilinear motion of process tool, drive sawing sheet cutter to move to the required width position of material strip place, thereby complete sawing sheet process.
A kind of material strip curve width on-line detecting system of processing based on image of the utility model design, by industrial camera camera lens, detect in real time sawing sheet material strip width, through image processing system, calculate the width information of actual material strip, and send to sawing sheet controller by RS-485 bus, in such material strip length process-cycle, record all material strip curve width datas, and compare with the sawing sheet curve data in the last cycle, and suitably revise, thereby generate a new sawing sheet curve width data table, during for the next material strip of processing, call, thereby realize sawing sheet curve width dynamic compensation, reach the object that improves transformer core crudy.
The utility model is increasing a material strip width images detection system, and in material strip process, the material strip after cutter exit is to processing carries out real time imagery.Through image, process the width information of obtaining iron core material strip.And pass to process tool servo feed mechanism by communication modes, and realize the online compensation of material strip working width and control, finally improve the object of R type transformer core material strip crudy.
Compared with prior art, when the utility model is used, the real-time accuracy of detection of material strip width, data sampling rate and control cycle can be adjusted arbitrarily and control, to adapt to the requirement of different iron core material strip Curve Machining; Because material strip width detection system adopts cordless, simple, good stability, long service life are installed, and image processing mode is flexibly and data sampling rate is adjustable, compensation precision is high, output that waste material is few, sawing sheet speed is high.
Whole sawing sheet device both can be controlled in automation, also can pass through Artificial Control, had greatly improved reliability, the flexibility of system, and had reduced the difficulty of system maintenance.
Accompanying drawing explanation
Fig. 1 is the utility model system architecture schematic diagram.
Fig. 2 is embodiment effect schematic diagram;
Fig. 3 is that embodiment tests design sketch.
The specific embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is elaborated: the present embodiment is implemented take technical solutions of the utility model under prerequisite; provided detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
In the utility model, the first sawing sheet cutter and the second sawing sheet cutter are collectively referred to as sawing sheet cutter.The first back light and the second back light are collectively referred to as back light.The first industrial camera camera lens and the second industrial camera camera lens are collectively referred to as industrial camera camera lens.The first camera lens data wire and the second lens data line are collectively referred to as lens data line.The bent material of the first material strip is collectively referred to as the bent material of material strip with the bent material of the second material strip.The first material strip bent material coiling disk and the bent material of the second material strip coiling disk are collectively referred to as the bent material of material strip coiling disk.The first control cables, the second control cables, the 3rd control cables and the 4th control cables are collectively referred to as control cables.The first translation mechanism and the second translation mechanism are collectively referred to as translation mechanism.The first servomotor and the second servomotor are collectively referred to as servomotor.The first motor servo driver and the second motor servo driver are collectively referred to as motor servo driver.
As shown in Figure 1, the present embodiment comprises: sawing sheet controller 1, image processing system 2, uncoiling mechanism 3, jockey pulley 4, intake mechanism 5, linear transducer 6, the first sawing sheet cutter 7, the second sawing sheet cutter 8, the first back light 9, the first industrial camera camera lens 10, the first camera lens data wire 11, the bent material 12 of the first material strip, the bent material 13 of the second material strip, the second industrial camera camera lens 14, the second back light 15, the second lens data line 16, transmission jockey pulley 17, RS-485 bus 18, material strip haulage gear 19, winding tension roller 20, the bent material of the first material strip coiling disk 21, the bent material of the second material strip coiling disk 22, coiling power transmission shaft 23, coiling motor 24, the first control cables 25, the second control cables 26, material strip traction electric machine 27, waste material dragging motor 28, control cables 29, waste material winding mechanism 30, the first translation mechanism 31, the first servomotor 32, the first motor servo driver 33, the 3rd control cables 34, the second translation mechanism 35, the second servomotor 36, the second motor servo driver 37, the 4th control cables 38, material strip thickness transducer 39.
Wherein: the first industrial camera camera lens 10, the second industrial camera camera lens 14 and the first back light 9, the second back light 15 are directly installed in cutting machine frame, after sawing sheet processing, the bent material 12 of the first material strip is placed between the first industrial camera camera lens 10 and the first back light 9, and the bent material 13 of the second material strip is placed between the second industrial camera camera lens 14 and the second back light 15.The first industrial camera camera lens 10 is connected with image processing system 2 by the first camera lens data wire 11.The second industrial camera camera lens 14 is connected with image processing system 2 by the second lens data line 16.Preferably, image processing system 2 is connected with sawing sheet controller 1 by RS-485 bus 18; Sawing sheet controller 1 is connected with the first motor servo driver 33 inputs by the 3rd control cables 34, and the first motor servo driver 33 outputs are connected with the first servomotor 32 inputs by output control cables; The first servomotor 32 output shafts are directly connected with the first translation mechanism 31 power shafts.The second sawing sheet cutter 8 is directly installed on the second translation mechanism 31.Sawing sheet controller 1 is connected with the second motor servo driver 37 inputs by the 4th control cables 38 again simultaneously, and the second motor servo driver 37 outputs are connected with the second servomotor 36 inputs by output control cables; The second servomotor 36 output shafts are directly connected with the second translation mechanism 35 power shafts, and the second sawing sheet cutter 7 is directly installed on the second translation mechanism 35.
Described the first back light 9, the second back light 15, provide imaging source for obtaining material strip image.
Described the first industrial camera camera lens 10, the second industrial camera camera lens 14, mainly complete the imaging of curve material strip, for image processing system provides original image signal.
Optimal technical scheme in the utility model is that described image processing system 2, mainly completes the image processing of material strip width measure, obtains the width data of material strip, and width signal data acquisition and the transmission of certain data sampling rate are provided.Image is processed and also can be adopted other computer software to complete, and operating personnel adjust the instruction to controller according to data.
Described uncoiling mechanism 3 is carried unprocessed material strip during for sawing sheet, and material strip volume is directly loaded on uncoiling mechanism rotating shaft, and the material strip of sending is delivered to intake mechanism 5 entrances by jockey pulley 4, and wherein jockey pulley 4 plays the effect of balancing material belt tension.
Described sawing sheet intake mechanism 5 is accepted the material strip that jockey pulley 4 carries and is compressed material strip, for the first sawing sheet cutter 7 provides the material strip of easy motion.
Described the first sawing sheet cutter 7, the second sawing sheet cutter 8 cut the material strip material of being carried by material strip intake mechanism 5, are processed into the curve material strip of required form.
Described sawing sheet the first translation mechanism 31, the second translation mechanism 35 are for being converted to rotatablely moving of the first servomotor 32, the first servomotor 36 linear translational motion of the first sawing sheet cutter 7, the second sawing sheet cutter 8 transverse movements, move in real time the first material strip bent material of bent material the 12, second material strip 13 working width positions, to complete the curve sawing sheet processing of material strip.
The motion control instruction that the first described motor servo driver 33, the second motor servo driver 37 are accepted respectively sawing sheet controller 1, moves by the anglec of rotation that drives the first servomotor 32, the second servomotor 36 that material strip working width positional information is converted to servomotor.
Optimal technical scheme in the utility model is: by described sawing sheet controller 1, the bent material strip curve developed width information of expecting the bent material 13 of the 12, second material strip of the first material strip providing by receiving image processing system 2, by calculating, send and drive servomotor anglec of rotation movement instruction.
Described material strip winding mechanism comprises the bent material of the first material strip coiling disk 21, the bent material of the second material strip coiling disk 22, by coiling power transmission shaft 23, be directly connected with coiling motor 24, coiling motor 24 is accepted the control instruction of sawing sheet controller 1 through the first control cables 25, complete the normal winding of curve material strip.
Described thickness transducer 39 detects material strip thickness and sends into sawing sheet controller 1, by calculating, sawing sheet curve theory value is revised.
Described linear transducer 6 detects the length of processing material strip and sends into sawing sheet controller, according to the position corresponding relation of material strip length and sawing sheet width, to determine that sawing sheet adds the curve material strip width of the bent material 13 of bent material the 12, first material strip of material strip in man-hour first.
Described waste material actuator mainly comprises waste material dragging motor 28, control cables 29, waste material winding mechanism 30, waste material winding mechanism 30 is directly connected with waste material dragging motor 28, waste material dragging motor 28 is connected with sawing sheet controller 1 by control cables 29 and accepts its control instruction, mainly completes the garbage collection after sawing sheet processing.
Described material drag haulage gear 19 is directly connected with traction electric machine 27 output shafts, traction electric machine 27 utilizes the second control cables 26 to be connected with sawing sheet controller 1, and accept the control instruction of sawing sheet controller 1, mainly provide sawing sheet processing to drag material strip power source, and can control as required the process velocity of sawing sheet system.
Preferred occupation mode in the utility model is: during startup, sawing sheet controller 1 in the present embodiment is according to processed R type transformer core specification, by R shaped iron core, launch to calculate with trimming algorithm the theoretical value of sawing sheet curve, when sawing sheet controller 1 detect each mechanism's preparation of cutting machine ready after, just can directly start work.Whole work is divided into two stages: the first stage is reseting stage, it is mainly the original position of determining material strip processing, the zero clearing of linear transducer counting, the first sawing sheet cutter 7, the second sawing sheet cutter 8 move to the initial width position of material strip curve place, for normally sawing sheet processing work is ready, second stage is the normalized curve sawing sheet process segment, this stage course of work is: after having processed machine during first iron core curve material strip, according to R shaped iron core, launch to calculate with trimming algorithm the theoretical curve of curve material strip, and generate the bent material 12 of material strip 1 by sawing sheet controller 1, the sawing sheet curve data of material strip 2 bent material 13, according to sawing sheet curve interpolation algorithm, generate the width data table that can be used for sawing sheet processing material strip curve corresponding with material strip length information again, sawing sheet adds the length information that man-hour, sawing sheet controller 1 detected according to linear transducer 6, directly read material strip width data table and obtain the bent material 12 of the first material strip, the material strip curve width data of the bent material 13 of the second material strip, then through calculating, convert the first servomotor 32 to, the angle information of the second servomotor 36 rotations, again according to SERVO CONTROL electric cam function, by the first servomotor 32, the second servomotor 36 rotary angle position convert pulse information to and directly export to the first motor servo driver 33, the second motor servo driver 37, then directly drive the first servomotor 32, the second servomotor 36, by sawing sheet the first translation mechanism 31, the first translation mechanism 35 rotatablely moves motor to be transformed to the horizontal rectilinear motion of process tool, drive the first sawing sheet cutter 7, the second sawing sheet cutter 8 moves to the required width position of material strip place, thereby complete an iron core material strip sawing sheet process.
In system, can find out, the first servomotor 32, the angular movement of the second servomotor 36 own is controlled and can be realized closed-loop control, but the first sawing sheet cutter 7, the second sawing sheet cutter 8 and the first servomotor 32, between the second servomotor 36, pass through mechanical transmission mechanism the first knife rest translation mechanism 31, the second knife rest translation mechanism 35 connects, therefore mechanical cumulative errors can be brought in mechanical driving device gap, the first sawing sheet cutter 7, the translational movement of the second sawing sheet cutter 8 (actual material strip width) and the first servomotor 32, between (molded breadth information), there is certain error in rotatablely moving of the second servomotor 36, that is to say, prior art can not compensate the material strip mismachining tolerance of bringing due to mechanical driving device, a material strip curve sawing sheet processing open cycle system in essence.For this reason, in the present embodiment, by the first back light 9, the second back light 15, for obtaining material strip image, provide imaging source, by the first industrial camera camera lens 10, the second industrial camera camera lens 14, complete the imaging of curve material strip, for obtaining material strip width information, provide original image signal, the image that completes material strip width measure by image processing system 1 is processed, obtain the width data of material strip, and send to sawing sheet controller 1 by RS-485 bus 18, in such material strip length process-cycle, record all material strip curve width datas, and the sawing sheet curve data in the process-cycle compared with last sawing sheet, and suitably revise, thereby generate a new sawing sheet curve width data table, during for the next material strip of processing, call (substituting the sawing sheet processing material strip curve width data table of aforesaid second stage normalized curve sawing sheet in the process segment), thereby realize sawing sheet curve width dynamic compensation, by that analogy, go round and begin again, to guarantee and raising transformer core sawing sheet crudy.
The present embodiment by experiment method verifies, verification environment is: double material strips is cut out a piece of cloth in a way with the minimum material to make two or more articles of clothing processing cutting machine (max. speed 120m/min).Fig. 2, Figure 3 shows that above-described embodiment test design sketch.The present embodiment can be in R type transformer core sawing sheet process on-line setup compensating parameter, to adapt to the needs of different product processing; And in sawing sheet process, can show online material strip actual curve and data, by checking compensation effect, adjust in time sawing sheet technological parameter, improve R type transformer core sawing sheet machining accuracy, reduce product percent defective, greatly enhance productivity.
Data in the utility model are calculated and all can be completed separately by computer software, and operating personnel, according to the result of calculation of computer program, input corresponding instruction to controller, control corresponding parts work by controller.
Claims (9)
1. a R type transformer core sawing sheet device, is characterized in that, comprising:
Sawing sheet cutter, described sawing sheet cutter is set the material strip of shape with cutting according to the direction rotation of setting;
Width of measuring device, described width of measuring device is for measuring the width of the material strip after sawing sheet.
2. R type transformer core sawing sheet device according to claim 1, is characterized in that, described width of measuring device comprises imaging device; Described imaging device comprises industrial camera camera lens and back light; Described back light and camera lens are arranged at respectively material strip both sides.
3. R type transformer core sawing sheet device according to claim 2, is characterized in that, also comprises servo-driver, servomotor, knife rest translation mechanism, sawing sheet cutter and linear transducer; Described industrial camera camera lens and back light are directly installed in cutting machine frame, and the material strip after sawing sheet processing is placed between industrial camera camera lens and back light; Servo-driver output is connected with servomotor input by output control cables; Servomotor output shaft is directly connected with knife rest translation mechanism power shaft; Sawing sheet cutter is directly installed on knife rest translation mechanism.
4. R type transformer core sawing sheet device according to claim 3, is characterized in that, also comprises sawing sheet controller, and described sawing sheet controller is set the material strip of shape for controlling sawing sheet cutter with cutting according to the direction rotation of setting.
5. R type transformer core sawing sheet device according to claim 4, is characterized in that, more than also comprising one or two in uncoiling mechanism, winding mechanism, intake mechanism, waste material actuator and material drag haulage gear.
6. R type transformer core sawing sheet device according to claim 4, it is characterized in that, described servo-driver is accepted the motion control instruction of sawing sheet controller, by the anglec of rotation that drives servomotor that material strip working width positional information is converted to servomotor, moves; Described knife rest translation mechanism, for rotatablely moving of servomotor being converted to the linear translational motion of sawing sheet cutter transverse movement, moves to curve material strip working width position in real time, completes sawing sheet processing technology; The material strip material that the cutting of described sawing sheet cutter is carried by material strip intake mechanism, is processed into the curve material strip of required form.
7. R type transformer core sawing sheet device according to claim 4, it is characterized in that, also comprise thickness transducer, described thickness transducer detects material strip thickness and sends into sawing sheet controller, and described linear transducer detects the length of processing material strip and sends into sawing sheet controller.
8. R type transformer core sawing sheet device according to claim 2, is characterized in that, described width of measuring device also comprises:
Image processing system, processes for the image of material strip width measure, obtains the width data of material strip, and width signal data acquisition and the transmission of certain data sampling rate are provided; Described image processing system and the communication connection of sawing sheet controller;
Described imaging device provides original image signal for image processing system; Described imaging device and the communication connection of described image processing system;
Described sawing sheet controller receives the width signal data that image processing system is carried; Sawing sheet controller is controlled sawing sheet cutter, makes its cutting material strip.
9. R type transformer core sawing sheet device according to claim 8, is characterized in that, industrial camera camera lens is connected with image processing system by data wire; Image processing system is connected with sawing sheet controller by RS-485 bus; Sawing sheet controller is connected with servo-driver input by control cables.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420272625.9U CN203918085U (en) | 2014-05-26 | 2014-05-26 | R type transformer core sawing sheet device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420272625.9U CN203918085U (en) | 2014-05-26 | 2014-05-26 | R type transformer core sawing sheet device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203918085U true CN203918085U (en) | 2014-11-05 |
Family
ID=51813964
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420272625.9U Expired - Lifetime CN203918085U (en) | 2014-05-26 | 2014-05-26 | R type transformer core sawing sheet device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203918085U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108135331A (en) * | 2015-09-03 | 2018-06-08 | 株式会社安川电机 | Shoes adhesion agent application system, coating Track Pick-up device and footwear manufacturing method |
-
2014
- 2014-05-26 CN CN201420272625.9U patent/CN203918085U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108135331A (en) * | 2015-09-03 | 2018-06-08 | 株式会社安川电机 | Shoes adhesion agent application system, coating Track Pick-up device and footwear manufacturing method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102003943B (en) | Method for measuring diameter of non-contact forging on line by using laser | |
| CN210155545U (en) | Be used for automatic on-line measuring equipment of switch manufacturing process | |
| CN105170712B (en) | Automatic leveling and distance-measuring plate shearer set and control method thereof | |
| CN115931908B (en) | Automatic detection system and detection method for silicon rod defects | |
| CN103753351A (en) | Reverse gap monitoring method of numerical control machine tool of fully-closed loop servo system | |
| CN105241392B (en) | The full surface three dimension measuring apparatus and its measuring method of a kind of complicated columnar workpiece | |
| CN103322952A (en) | Digital detection machine for face runout of sliding block | |
| CN203918085U (en) | R type transformer core sawing sheet device | |
| CN204295504U (en) | A kind of crystal bar size detecting device cutting all-in-one for silicon single crystal rod | |
| CN103394970B (en) | Direct-drive type R type transformer curve cutting machine servo feeding system | |
| CN107992109A (en) | Closed-loop positioning control system and method | |
| CN102350541B (en) | Three-shaft following online cutting numerical control milling machine and three-shaft following control method thereof | |
| CN203541177U (en) | Elevator guide rail warp straightening device | |
| CN103365241A (en) | Cutting curve dynamic compensation control system and method of R type transformer core | |
| CN103938405B (en) | A kind of shearing machine tension force real-time control system and control method | |
| CN203917405U (en) | Cold rolling straightener roll gap automatic regulating apparatus | |
| CN208483014U (en) | A kind of roll gap adjustment equipment | |
| CN203455668U (en) | Strip coil diameter measurement system | |
| CN108772424A (en) | The offline dynamic detection automatic control system of finished product aluminium foil plate shape and its application method | |
| CN210615562U (en) | Welding wire send a metering device | |
| CN110039671B (en) | Robust multi-wire saw wiring speed control system | |
| CN209737650U (en) | Industrial robot arm strain detection device | |
| CN207891257U (en) | A kind of follow-up control apparatus and cooling control system | |
| CN203448448U (en) | Static friction automatic testing system of rolling shaft of vertical type wide aluminum foil roll-dividing machine | |
| CN106325195A (en) | Full closed-loop plate shearing machine and control method for calibration compensation |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 1050 Xingqing Road, Jiading District, Shanghai, 201815 Patentee after: Eskay (Shanghai) Electric Technology Co.,Ltd. Address before: No. 1050 Xingqing Road, Jiading District, Shanghai, 201815 Patentee before: SHANGHAI SK TRANSFORMER Co.,Ltd. |
|
| CP03 | Change of name, title or address | ||
| CX01 | Expiry of patent term |
Granted publication date: 20141105 |
|
| CX01 | Expiry of patent term |