CN103365241A - Cutting curve dynamic compensation control system and method of R type transformer core - Google Patents
Cutting curve dynamic compensation control system and method of R type transformer core Download PDFInfo
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Abstract
The invention discloses a cutting curve dynamic compensation control system of an R type transformer core. The cutting curve dynamic compensation control system is characterized by comprising a cutting controller and a width measuring device, wherein the cutting controller is used for controlling the cutting cutter so that the cutting cutter can rotate according to the set direction to cut material strap with a set shape, wherein the width measuring device is used for measuring the width of the material strap after cutting, and transferring the width data to the cutting controller. The error is calculated by the cutting controller through comparing the width data with theoretical data, the movement of the cutting cutter is controlled by the cutting controller according to the calculated error, thus the error is reduced and eliminated. The cutting curve dynamic compensation control system has the characteristics of simplicity in installation, good stability and long service life, the image processing mode is flexible, the data sampling rate is adjustable, the compensation precision is high, few cut scraps are generated, and the cutting speed is high. The whole system realizes fully digitized design, the reliability and flexibility of the system are greatly improved, and the maintenance difficulty of the system is reduced.
Description
Technical field
What the present invention relates to is the device that a kind of transformer magnetive cord is opened the material processing technique field, and what be specifically related to is that a kind of R type transformer core is opened material curve dynamic compensation control system and method.
Background technology
R shaped iron core transformer is a kind of novel transformer that grows up the external eighties in 20th century, and the silicon strip that its iron core is continuous by, width differs is reeled and formed, process through annealing in process and dipping lacquer, and one-shot forming, iron core need not cut.It is cylindric that the winding skeleton is made pin-connected panel, winding directly on the R shaped iron core coiling form.R shaped iron core transformer is compared with traditional transformer has the advantages such as simple in structure, that no-load current is little, volume is little, lightweight, material is economized, leakage field is little, loss is little, temperature rise is low, noise is low, security is good, has been widely used in the fields such as electric power, electronic information, equipment manufacturing.And the processing and manufacturing quality of R type round section roll-core is directly connected to the quality of power transformer product performance.
Manufacturing process from the R shaped iron core, R shaped iron core production equipment is comprised of equipment such as cutting machine, up-coilers, the band shape accuracy that cutting machine cuts out by the length and width funtcional relationship, to guarantee to produce to meet circularity and require one of key factor unshakable in one's determination, up-coiler can guarantee that in winding process silicon strip is in the center always, also will have influence on core section circularity.
Through existing literature search is found, document 1(China Mechanical Engineering, 20 phases of the 14th volume: 1745-1748,2003) and document 2(transformer, 2 phases of the 39th volume: 18-20,2002) the winding shaping technological method for processing mainly for the processing of R type transformer core is studied, and relates generally to structure and the control system of winding shaping equipment, does not relate to R type transformer core and opens material processing technology and method.Again through retrieval, document 3(industrial instrument and automation equipment, the 5th phase: 40-42/87,2009) studied and can be applicable to hardware plan and the software algorithm thereof that high speed R type silicon steel sheet curve is opened material system control, document is only opened material curve theory computing method for the R shaped iron core and has been carried out simple description, but is not given in the actual strip width Dynamic Compensation Control Method that material adds man-hour of opening.
Find through the retrieval to prior art, number of patent application 201010185711.2 has been put down in writing a kind of " R type transformer core unfolded belt numerical control cutting curve correction method ", this technology is mainly by revising the correlation parameter in the R shaped iron core unfolded belt numerical control trimmed curve correction method, thereby realize iron core quality and diameter of section revisal, the still theoretical computational accuracy problem of core section diameter that solves does not provide specific implementation method at implementation.Through inquiry, the research of document 4(R shaped iron core transformer curve cutting machine control system, Shanghai University's Master's thesis, 2010) by cutting out the analysis of control system relative merits, the mechanism that the cutting control system employing of described curve cutting machine is special and electric cam function realize the control to the curve cutting, concrete principle is to be responsible for output control cutting mechanism action data by the control computing machine, and a control data changes into the control signal of control front and back knife rest motion, at last band is cut into the band of designated shape, but existing to open, this system expects that curve is difficult to real-time correction, the knife rest motion is to control realization by the control data that generate, and the feedback data such as width are difficult to control in real time.According to the design feature of intermediate slide mechanism of system, control is in fact an open loop control to the width of iron core strip, and fails to realize the closed-loop control to the strip width.
Summary of the invention
The present invention is directed to the prior art above shortcomings, provide a kind of R type transformer to open material processing strip width dynamic compensation control system.
The present invention is achieved by the following technical solutions:
A kind of R type transformer core is opened material curve dynamic compensation control system, it is characterized in that, comprising:
Drive the material controller, be used for control and drive the material cutter, make out the material cutter set the strip of shape with cutting according to the direction rotation of setting;
Width of measuring device, described width of measuring device be used for to be measured the width of opening the strip behind the material, and width data is transferred to out the material controller; Driving the material controller compares width data and gross data with the error of calculation; Drive the material controller and open the material tool motion according to the error control of calculating, to reduce or to eliminate error.
Preferably, described width of measuring device comprises:
Image processing system, the image that is used for the strip width measure is processed, and obtains the width data of strip, and width signal data acquisition and the transmission of certain data sampling rate are provided; Described image processing system with open material controller communication connection;
Imaging device, described imaging device provides original image signal for image processing system; Described imaging device and the communication connection of described image processing system;
The described material controller of opening receives the width signal data that image processing system is carried; And will survey width and molded breadth compares, with the molded breadth error; Drive the material controller and drive the material cutter according to the width error control of calculating, the strip of its cutting is reduced or eliminate error.
Preferably, described imaging device comprises industrial camera camera lens and back light; Described back light and camera lens are arranged at respectively the strip both sides.
Preferably, also comprise servo-driver, servomotor, knife rest translation mechanism, open material cutter and length measurement sensor; Described industrial camera camera lens and back light are directly installed on the cutting machine frame, and the strip of opening after material is processed places between industrial camera camera lens and the back light; The industrial camera camera lens is connected with image processing system by data line; Image processing system by the RS-485 bus with open the material controller be connected; Drive the material controller and be connected with the servo-driver input end by control cables, servo-driver output is connected with the servomotor input by the output control cables; The servomotor output shaft directly is connected with knife rest translation mechanism input shaft; Driving the material cutter is directly installed on the knife rest translation mechanism.
Preferably, described servo-driver accepts to open the motion control instruction of material controller, strip working width positional information is converted to the anglec of rotation motion of servomotor by driving servomotor; The described material knife rest translation mechanism of opening is used for rotatablely moving of servomotor is converted to out the linear translational motion of expecting the cutter transverse movement, moves in real time curve strip working width position, finishes out the material processing technology; The described material cutter of opening cuts the strip material of being carried by the strip intake mechanism, is processed into the curve strip of required form.
Preferably, the described material controller of opening, the one, launch the band trimming algorithm according to the R shaped iron core and calculate out cooking opinion curve, and the material curve data is opened in generation, generate the width data table that can be used for open material processing strip curve corresponding with the strip length information according to opening material curve interpolation algorithm again, form the given signal of opening material processing; The 2nd, open material Processing Curve dynamic compensation, this compensation method is the strip curve developed width metrical information by providing at width of measuring device, calculate and record the strip curve width data of a complete iron core strip length in process-cycle at each strip, and with the last cycle in open the material curve data compare, revise and compensate, thereby generate new opening and expect curve width data table, call during for the next strip of processing, thereby realize opening material curve width dynamic compensation.
Preferably, also comprise thickness transducer, described thickness transducer detects strip thickness and sends into the strip controller, by calculating, splits material curve theory value and revises; Described linear transducer detects the length of processing strip and sends into the strip controller, according to strip length and the position corresponding relation of opening the material width, determining out that material adds the width of curve strip in man-hour, and carry out dynamic compensation according to the error change situation of strip width actual measured value and theoretical value.
Preferably, also comprise more than in uncoiling mechanism, winding mechanism, intake mechanism, waste material actuator and the material drag haulage gear one or two.
Described back light provides imaging source for obtaining the strip image.
Described industrial camera camera lens is mainly finished the imaging of curve strip, for image processing system provides original image signal.
Described image processing system is mainly finished the image of strip width measure and is processed, and obtains the width data of strip, and width signal data acquisition and the transmission of certain data sampling rate are provided.
Carry unprocessed strip when described uncoiling mechanism is expected for opening, the strip volume directly is loaded in above the uncoiling mechanism turning axle, and the strip of sending is sent into the intake mechanism entrance by jockey pulley, and wherein jockey pulley plays the effect of balancing material belt tension.
The described material intake mechanism of opening is accepted the strip of jockey pulley conveying and is compressed strip, and the strip of easy motion is provided for driving the material cutter.
The described material cutter of opening cuts the strip material of being carried by the strip intake mechanism, is processed into the curve strip of required form.
The described material knife rest translation mechanism of opening is used for rotatablely moving of driven by servomotor is converted to out the linear translational motion of expecting the cutter transverse movement, moves in real time curve strip working width position, finishes out the material processing technology.
Described servo-driver accepts to open the motion control instruction of material controller, strip working width positional information is converted to the anglec of rotation motion of servomotor by driving servomotor.
The described material controller of opening, the strip curve developed width information that provides by receiving image processing system by calculating, is sent and is driven servomotor anglec of rotation movement instruction; By control material strip winding mechanism, realize the normal winding of curve strip in addition.
Described thickness transducer detects strip thickness and sends into the strip controller, by calculating, splits material curve theory value and revises.
Described linear transducer detects the length of processing strip and sends into the strip controller, according to strip length and the position corresponding relation of opening the material width, adds the width of curve strip in man-hour to determine out material.
Described waste material actuator is mainly finished out the garbage collection after the material processing.
Described material drag haulage gear mainly provides out the material machining need drag the strip traction power, and the process velocity of material system is opened in control.
The present invention carries out work in the following manner: the cutting machine system carries out work according to opening the material working process parameter.When substantially opening the startup of material system, drive the material controller according to the R type transformer core specification of processing, launch to calculate out with trimming algorithm the theoretical value of material curve by the R shaped iron core, when open the material controller detect each mechanism's preliminary work of cutting machine ready after, just can directly start work.Whole work is divided into two stages: the phase one is reseting stage, mainly is the reference position of determining strip processing, and the zero clearing of linear transducer counting is driven the material cutter and moved to the initial width position of strip curve place, and is ready for normally opening the material processing work; Subordinate phase is that normalized curve is opened the material process segment, this stage course of work is: within a strip length process-cycle, launch the band trimming algorithm according to the R shaped iron core and calculate out cooking opinion curve, and generate and to open the material curve data by driving the material controller, generate the width data table that can be used for open material processing strip curve corresponding with the strip length information according to opening material curve interpolation algorithm again, open to expect to add and open the length information that the material controller detects according to linear transducer man-hour, table look-at obtains strip curve width data, then through calculating convert to the servomotor rotation angle information, again according to the servocontrol electric cam, convert the servomotor rotary angle position to pulse information and directly export to servo-driver, drive servomotor, by the knife rest translation mechanism motor is rotatablely moved and to be transformed to the horizontal rectilinear motion of process tool, drive is driven the material cutter and is moved to the required width position of strip place, thereby finishes out the material process.
The present invention is directed to the prior art above shortcomings, provide a kind of R type transformer to open material processing strip width Dynamic Compensation Control Method.
The present invention is achieved by the following technical solutions:
R type transformer core is opened material curve Dynamic Compensation Control Method, it is characterized in that, the one, launch the band trimming algorithm according to the R shaped iron core and calculate out cooking opinion curve, and the material curve data is opened in generation, generate the width data table that can be used for open material processing strip curve corresponding with the strip length information according to opening material curve interpolation algorithm again, form the given signal of opening material processing; The 2nd, open material Processing Curve dynamic compensation, this compensation method is the strip curve developed width metrical information by providing at width of measuring device, calculate and record the strip curve width data of a complete iron core strip length in process-cycle at each strip, and with the last cycle in open the material curve data compare, revise and compensate, thereby generate new opening and expect curve width data table, call during for the next strip of processing, thereby realize opening material curve width dynamic compensation.
In the prior art, although the angular movement of servomotor control itself can realize closed-loop control, but open between material cutter and the servomotor and contain mechanical couplings mechanism, therefore mechanical cumulative errors can be brought in the mechanical driving device gap, open between the anglec of rotation (molded breadth information) of the translational movement (actual strip width) of material cutter and servomotor and have certain error, that is to say, prior art can not compensate because the strip mismachining tolerance that mechanical driving device brings, that a strip curve is opened material processing open cycle system in essence, therefore, the present invention designs a kind of strip curve width on-line detecting system of processing based on image, open material strip width by the in real time detection of industrial camera camera lens, through image processing system, calculate the width information of actual strip, and send to out the material controller by the RS-485 bus, record all strip curve width datas in such strip length process-cycle, and with the last cycle in open the material curve data compare, and suitably revise, thereby generate new opening and expect curve width data table, call during for the next strip of processing, thereby realize opening material curve width dynamic compensation, reach the purpose that improves the transformer core crudy.
The present invention increases a strip width images real-time detecting system on the basis of basic R type transformer cutting machine equipment, in the strip process, strip after the cutter exit is to processing carries out real time imagery, process the width information of obtaining the iron core strip through image, and pass to the process tool servo feed mechanism by communication modes, realization finally improves the purpose of R type transformer core strip crudy to online compensation and the control of strip working width.
Compared with prior art, the present invention opens material curve width dynamic compensating system and is independent of out the material control system, and its application will not be subjected to the restriction of cutting machine type (single strip cutting processing and double material strips are cut out a piece of cloth in a way with the minimum material to make two or more articles of clothing processing); Dynamic Compensation Parameter is adjustable online, and namely the real-time accuracy of detection of strip width, data sampling rate and control cycle can be adjusted arbitrarily and control, to adapt to the requirement of different iron core strip Curve Machining; Because strip width on-line detecting system adopts cordless, make the strip width dynamic compensating system of design that simple, good stability, long service life are installed, and image processing mode is flexibly and data sampling rate is adjustable, compensation precision is high, leave waste material few, open material speed height.Whole control system realizes the total digitalization design, has greatly improved reliability, the dirigibility of system, and has reduced the difficulty of system maintenance.
Description of drawings
Fig. 1 is system architecture synoptic diagram of the present invention.
Fig. 2 is embodiment effect synoptic diagram;
Fig. 3 is that embodiment tests design sketch.
Embodiment
Below in conjunction with accompanying drawing embodiments of the invention are elaborated: present embodiment is implemented under take technical solution of the present invention as prerequisite, provided detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
Among the present invention, first drives material cutter and second opens and expects that cutter is collectively referred to as out the material cutter.The first back light and the second back light are collectively referred to as back light.The first industrial camera camera lens and the second industrial camera camera lens are collectively referred to as the industrial camera camera lens.The first camera lens data line and the second lens data line are collectively referred to as the lens data line.The bent material of the first strip is collectively referred to as the bent material of strip with the bent material of the second strip.The first strip bent material coiling disk and the bent material of the second strip coiling disk are collectively referred to as the bent material of strip coiling disk.The first control cables, the second control cables, the 3rd control cables and the 4th control cables are collectively referred to as control cables.The first translation mechanism and the second translation mechanism are collectively referred to as translation mechanism.The first servomotor and the second servomotor are collectively referred to as servomotor.The first motor servo driver and the second motor servo driver are collectively referred to as motor servo driver.
As shown in Figure 1, present embodiment comprises: drive material controller 1, image processing system 2, uncoiling mechanism 3, jockey pulley 4, intake mechanism 5, linear transducer 6, first drives material cutter 7, second drives material cutter 8, the first back light 9, the first industrial camera camera lens 10, the first camera lens data line 11, the bent material 12 of the first strip, the bent material 13 of the second strip, the second industrial camera camera lens 14, the second back light 15, the second lens data line 16, transmission jockey pulley 17, RS-485 bus 18, strip haulage gear 19, winding tension roller 20, the bent material of the first strip coiling disk 21, the bent material of the second strip coiling disk 22, coiling transmission shaft 23, coiling motor 24, the first control cables 25, the second control cables 26, strip traction electric machine 27, waste material dragging motor 28, control cables 29, waste material winding mechanism 30, the first translation mechanism 31, the first servomotor 32, the first motor servo driver 33, the 3rd control cables 34, the second translation mechanism 35, the second servomotor 36, the second motor servo driver 37, the 4th control cables 38, strip thickness transducer 39.
Wherein: the first industrial camera camera lens 10, the second industrial camera camera lens 14 and the first back light 9, the second back light 15 are directly installed on the cutting machine frame, the bent material 12 of the first strip places between the first industrial camera camera lens 10 and the first back light 9 after opening material processing, and the bent material 13 of the second strip places between the second industrial camera camera lens 14 and the second back light 15.The first industrial camera camera lens 10 is connected with image processing system 2 by the first camera lens data line 11.The second industrial camera camera lens 14 is connected with image processing system 2 by the second lens data line 16.Image processing system 2 by RS-485 bus 18 with open the material controller 1 be connected; Drive material controller 1 and be connected with the first motor servo driver 33 input ends by the 3rd control cables 34,33 outputs of the first motor servo driver are connected with 32 inputs of the first servomotor by the output control cables; The first servomotor 32 output shafts directly are connected with the first translation mechanism 31 input shafts.Second drives material cutter 8 is directly installed on the second translation mechanism 31.Drive simultaneously material controller 1 and be connected with the second motor servo driver 37 input ends by the 4th control cables 38 again, 37 outputs of the second motor servo driver are connected with 36 inputs of the second servomotor by the output control cables; The second servomotor 36 output shafts directly are connected with the second translation mechanism 35 input shafts, and second drives material cutter 7 is directly installed on the second translation mechanism 35.
Described the first back light 9, the second back light 15 provide imaging source for obtaining the strip image.
Described the first industrial camera camera lens 10, the second industrial camera camera lens 14 are mainly finished the imaging of curve strip, for image processing system provides original image signal.
Described image processing system 1 is mainly finished the image of strip width measure and is processed, and obtains the width data of strip, and width signal data acquisition and the transmission of certain data sampling rate are provided.
Carry unprocessed strip when described uncoiling mechanism 3 is expected for opening, the strip volume directly is loaded on the uncoiling mechanism turning axle, and the strip of sending is delivered to intake mechanism 5 entrances by jockey pulley 4, and wherein jockey pulley 4 plays the effect of balancing material belt tension.
The described material intake mechanism 5 of opening is accepted the strip that jockey pulley 4 carries and is compressed strip, opens the strip that material cutter 7 provides easy motion for first.
Described first drives material cutter 7, second opens the strip material that 8 cuttings of material cutter are carried by strip intake mechanism 5, is processed into the curve strip of required form.
Described opening expects that the first translation mechanism 31, the second translation mechanism 35 are used for that rotatablely moving of the first servomotor 32, the first servomotor 36 is converted to first and open the linear translational motion that material cutter 7, second is opened 8 transverse movements of material cutter, move in real time the bent material of the bent material of the first strip the 12, second strip 13 working width positions, open material processing with the curve of finishing strip.
Described the first motor servo driver 33, the second motor servo driver 37 accept respectively to open the motion control instruction of material controller 1, strip working width positional information are converted to the anglec of rotation motion of servomotor by driving the first servomotor 32, the second servomotor 36.
The described material controller 1 of opening, the bent strip curve developed width information of expecting the bent material 13 of the 12, second strip of the first strip that provides by receiving image processing system 2 by calculating, is sent and is driven servomotor anglec of rotation movement instruction.
Described material strip winding mechanism comprises the bent material of the first strip coiling disk 21, the bent material of the second strip coiling disk 22, directly be connected with coiling motor 24 by coiling transmission shaft 23, coiling motor 24 is accepted to open the steering order of expecting controller 1 through the first control cables 25, finishes the normal winding of curve strip.
Described thickness transducer 39 detects strip thickness and sends into strip controller 1, by calculating, splits material curve theory value and revises.
Described linear transducer 6 detects the length of processing strip and sends into the strip controller, according to strip length and the position corresponding relation of opening the material width, adds the curve strip width of the bent material 13 of strip in man-hour first bent material the 12, first strip to determine out material.
Described waste material actuator mainly comprises waste material dragging motor 28, control cables 29, waste material winding mechanism 30, waste material winding mechanism 30 directly is connected with waste material dragging motor 28, waste material dragging motor 28 by control cables 29 with drive material controller 1 and be connected and accept its steering order, mainly finish out the garbage collection after the material processing.
Described material drag haulage gear 19 directly links to each other with traction electric machine 27 output shafts, traction electric machine 27 utilizes the second control cables 26 to expect that with out controller 1 links to each other, and the steering order of material controller 1 is opened in acceptance, mainly provide out material processing to drag the strip power source, and can control out as required the process velocity of material system.
Open material equipment in the present embodiment and carry out work according to the material working process parameter of opening of setting in advance.When substantially opening the startup of material system, opening in the present embodiment expects that controller 1 is according to the R type transformer core specification of processing, launch to calculate out with trimming algorithm the theoretical value of material curve by the R shaped iron core, when open the material controller 1 detect each mechanism's preliminary work of cutting machine ready after, just can directly start work.Whole work is divided into two stages: the phase one is reseting stage, it mainly is the reference position of determining strip processing, the zero clearing of linear transducer counting, first drives material cutter 7, second drives material cutter 8 and moves to the initial width position of strip curve place, ready for normally opening the material processing work; Subordinate phase is that normalized curve is opened the material process segment, this stage course of work is: after having processed machine during first iron core curve strip, launch to calculate with trimming algorithm the theoretical curve of curve strip according to the R shaped iron core, and by opening material controller 1 generation strip 1 bent material 12, the bent material 13 of strip 2 open the material curve data, generate the width data table that can be used for open material processing strip curve corresponding with the strip length information according to opening material curve interpolation algorithm again, open to expect to add and open the length information that material controller 1 detects according to linear transducer 6 man-hour, directly read strip width data table and obtain the bent material 12 of the first strip, the strip curve width data of the bent material 13 of the second strip, then convert the first servomotor 32 to through calculating, the angle information of the second servomotor 36 rotations, again according to servocontrol electric cam function, with the first servomotor 32, the second servomotor 36 rotary angle position convert pulse information to and directly export to the first motor servo driver 33, the second motor servo driver 37, then directly drive the first servomotor 32, the second servomotor 36, by opening material the first translation mechanism 31, the first translation mechanism 35 rotatablely moves motor and is transformed to the horizontal rectilinear motion of process tool, drive first and drive material cutter 7, second drives material cutter 8 moves to the required width position of strip place, opens the material process thereby finish an iron core strip.
In system, can find out, the first servomotor 32, the 36 angular movement controls of the second servomotor own can realize closed-loop control, but first drives material cutter 7, second drives material cutter 8 and the first servomotor 32, pass through mechanical transmission mechanism the first knife rest translation mechanism 31 between the second servomotor 36, the second knife rest translation mechanism 35 connects, therefore mechanical cumulative errors can be brought in the mechanical driving device gap, first drives material cutter 7, second opens the translational movement (actual strip width) and the first servomotor 32 of material cutter 8, there is certain error in rotatablely moving of the second servomotor 36 between (molded breadth information), that is to say, prior art can not compensate because the strip mismachining tolerance that mechanical driving device brings is that a strip curve is opened material processing open cycle system in essence.For this reason, by the first back light 9, the second back light 15, provide imaging source for obtaining the strip image in the present embodiment; By the first industrial camera camera lens 10, the second industrial camera camera lens 14, finish the imaging of curve strip, provide original image signal for obtaining the strip width information; Finish the image of strip width measure processes by image processing system 1, obtain the width data of strip, and by RS-485 bus 18 send to out the material controller 1, record all strip curve width datas in such strip length process-cycle, and compared with the last material curve data opened of material in the process-cycle of opening, and suitably revise, thereby generate new opening and expect curve width data table, call (alternative aforesaid subordinate phase normalized curve is opened opening in the material process segment and expected processing strip curve width data table) during for the next strip of processing, thereby realize opening material curve width dynamic compensation, by that analogy, go round and begin again, to guarantee and to improve transformer core and open the material crudy.
Present embodiment by experiment method verifies that verification environment is: double material strips is cut out a piece of cloth in a way with the minimum material to make two or more articles of clothing processing cutting machine (max. speed 120m/min).Fig. 2, Figure 3 shows that above-described embodiment test design sketch.Present embodiment can be opened on-line setup compensating parameter in the material process at R type transformer core, to adapt to the needs of different product processing; And in opening the material process, can show online strip actual curve and data, by checking compensation effect, in time adjust and open the material technological parameter, improve R type transformer core and open the material machining precision, reduce the product rejection rate, greatly enhance productivity.
Claims (9)
1. a R type transformer core is opened material curve dynamic compensation control system, it is characterized in that, comprising: drive the material controller, be used for control and drive the material cutter, make out the material cutter set the strip of shape with cutting according to the direction rotation of setting;
Width of measuring device, described width of measuring device be used for to be measured the width of opening the strip behind the material, and width data is transferred to out the material controller; Driving the material controller compares width data and gross data with the error of calculation; Drive the material controller and open the material tool motion according to the error control of calculating, to reduce or to eliminate error.
2. R type transformer core according to claim 1 is opened material curve dynamic compensation control system, it is characterized in that described width of measuring device comprises:
Image processing system, the image that is used for the strip width measure is processed, and obtains the width data of strip, and width signal data acquisition and the transmission of certain data sampling rate are provided; Described image processing system with open material controller communication connection;
Imaging device, described imaging device provides original image signal for image processing system; Described imaging device and the communication connection of described image processing system;
The described material controller of opening receives the width signal data that image processing system is carried; And will survey width and molded breadth compares, with the molded breadth error; Drive the material controller and drive the material cutter according to the width error control of calculating, the strip of its cutting is reduced or eliminate error.
3. R type transformer core according to claim 2 is opened material curve dynamic compensation control system, it is characterized in that described imaging device comprises industrial camera camera lens and back light; Described back light and camera lens are arranged at respectively the strip both sides.
4. R type transformer core according to claim 3 is opened material curve dynamic compensation control system, it is characterized in that, also comprises servo-driver, servomotor, knife rest translation mechanism, opens material cutter and length measurement sensor; Described industrial camera camera lens and back light are directly installed on the cutting machine frame, and the strip of opening after material is processed places between industrial camera camera lens and the back light; The industrial camera camera lens is connected with image processing system by data line; Image processing system by the RS-485 bus with open the material controller be connected; Drive the material controller and be connected with the servo-driver input end by control cables, servo-driver output is connected with the servomotor input by the output control cables; The servomotor output shaft directly is connected with knife rest translation mechanism input shaft; Driving the material cutter is directly installed on the knife rest translation mechanism.
5. R type transformer core according to claim 4 is opened material curve dynamic compensation control system, it is characterized in that, described servo-driver accepts to open the motion control instruction of material controller, strip working width positional information is converted to the anglec of rotation motion of servomotor by driving servomotor; Described knife rest translation mechanism is used for rotatablely moving of servomotor is converted to out the linear translational motion of material cutter transverse movement, moves in real time curve strip working width position, finishes out the material processing technology; The described material cutter of opening cuts the strip material of being carried by the strip intake mechanism, is processed into the curve strip of required form.
6. R type transformer core according to claim 1 is opened material curve dynamic compensation control system, it is characterized in that, the described material controller of opening, the one, launch the band trimming algorithm according to the R shaped iron core and calculate out cooking opinion curve, and the material curve data is opened in generation, generate the width data table that can be used for open material processing strip curve corresponding with the strip length information according to opening material curve interpolation algorithm again, form the given signal of opening material processing; The 2nd, open material Processing Curve dynamic compensation, this compensation method is the strip curve developed width metrical information by providing at width of measuring device, calculate and record the strip curve width data of a complete iron core strip length in process-cycle at each strip, and with the last cycle in open the material curve data compare, revise and compensate, thereby generate new opening and expect curve width data table, call during for the next strip of processing, thereby realize opening material curve width dynamic compensation.
7. open material curve dynamic compensation control system according to claim R type claimed in claim 4 transformer core, it is characterized in that, also comprise thickness transducer, described thickness transducer detects strip thickness and sends into the strip controller, by calculating, split material curve theory value and revise; Described linear transducer detects the length of processing strip and sends into the strip controller, according to strip length and the position corresponding relation of opening the material width, determining out that material adds the width of curve strip in man-hour, and carry out dynamic compensation according to the error change situation of strip width actual measured value and theoretical value.
8. open material curve dynamic compensation control system according to claim R type claimed in claim 4 transformer core, it is characterized in that, also comprise more than one or two in uncoiling mechanism, winding mechanism, intake mechanism, waste material actuator and the material drag haulage gear.
9.R the type transformer core is opened material curve Dynamic Compensation Control Method, it is characterized in that, the one, launch the band trimming algorithm according to the R shaped iron core and calculate out cooking opinion curve, and the material curve data is opened in generation, generate the width data table that can be used for open material processing strip curve corresponding with the strip length information according to opening material curve interpolation algorithm again, form the given signal of opening material processing; The 2nd, open material Processing Curve dynamic compensation, this compensation method is the strip curve developed width metrical information by providing at width of measuring device, calculate and record the strip curve width data of a complete iron core strip length in process-cycle at each strip, and with the last cycle in open the material curve data compare, revise and compensate, thereby generate new opening and expect curve width data table, call during for the next strip of processing, thereby realize opening material curve width dynamic compensation.
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| CN201310324058.7A CN103365241B (en) | 2012-09-26 | 2013-07-29 | R type transformer core sawing sheet curve dynamic compesated control system and method |
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| CN114895643A (en) * | 2022-07-14 | 2022-08-12 | 佛山豪德数控机械有限公司 | Low-energy-consumption plate-shaped material cutting equipment and method for production line |
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| CN103365241B (en) | 2016-06-15 |
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