CN203904714U - Vertical and horizontal double baking system with heated air circulation function - Google Patents
Vertical and horizontal double baking system with heated air circulation function Download PDFInfo
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- CN203904714U CN203904714U CN201420203997.6U CN201420203997U CN203904714U CN 203904714 U CN203904714 U CN 203904714U CN 201420203997 U CN201420203997 U CN 201420203997U CN 203904714 U CN203904714 U CN 203904714U
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- jet pipe
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- 238000010438 heat treatment Methods 0.000 claims abstract description 47
- 239000003365 glass fiber Substances 0.000 claims abstract description 22
- 239000004744 fabric Substances 0.000 claims description 30
- 239000007921 spray Substances 0.000 claims description 8
- 208000002925 dental caries Diseases 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000007664 blowing Methods 0.000 abstract description 10
- 239000000126 substance Substances 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 6
- 238000001914 filtration Methods 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000013461 design Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000004381 surface treatment Methods 0.000 description 5
- 238000002803 maceration Methods 0.000 description 4
- 238000009529 body temperature measurement Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 206010028980 Neoplasm Diseases 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Abstract
The utility model discloses a vertical and horizontal double baking system with the heated air circulation function. The vertical and horizontal double baking system comprises a vertical pre-baking furnace, a horizontal baking furnace, and a heated air circulation device, wherein the vertical pre-baking furnace comprises at least two vertical cavities; a plurality of heating plates are arranged at the upper part of the inner wall of each cavity; a plurality of blowing pipes used for blowing heated air are arranged at the lower part of the inner wall of each cavity; the horizontal baking furnace comprises a furnace body; at least two rows of horizontally arranged blowing pipes used for blowing heated air are arranged at the lower part inside the furnace body; at least two rows of horizontally arranged heating plates are arranged at the upper part inside the furnace body; the heat air circulation device comprises a blower, a heating chamber, and a plurality of air heating pipes; the blower is connected with the heating chamber; the air heating pipes are connected with the heating chamber; one part of the air heating pipes are connected with the blowing pipes inside the cavities of the vertical pre-heating furnace; the other part of the air heating pipes are connected with the blowing pipes inside the furnace body of the horizontal baking furnace. The vertical and horizontal double baking system has the advantages that the glass fiber filtering material, after being subjected to surface chemical treatment, is uniform in color, soft in texture, and good in wear resistance and folding resistance.
Description
Technical field
The utility model relates to a kind of vertical sleeping pair with hot air circulation and cures system, is mainly used among the technical field of fibre chemistry processing.
Background technology
Glass fibre has high strength, high temperature resistant, corrosion-resistant, DIMENSIONAL STABILITY is good.But there is not wear-resisting, not folding in it, so will must carry out chemical surface treatment to it as high-temperature-resistant filtering material, on its surface, apply one deck protective material, not enough to overcome its performance, also give its some performances to meet high-temperature-resistant filtering material performance requirement.Be used for Woven glass cloth to carry out chemical surface treatment unit, domestic have three major types conventionally: horizontal, vertical and hybrid.Domestic industry greatly mainly with horizontal be main.(this horizontal unit, it processes stove is horizontal chamber furnace (oven), mostly gives and bakes integral type.) due to this horizontal chamber furnace (oven), base cloth is level run in furnace chamber, has just entered furnace chamber, treatment fluid can move under Action of Gravity Field, makes two gel contents of goods inconsistent, and performance is bad.Secondly because stove has certain length, in it, deflector roll must be set, so produce roll banding phenomenon.Vertical heater, theoretically, as long as highly enough, reasonable in design is to avoid roll banding phenomenon to produce, as there is not roll banding in more than 30 meter of high vertical stove of external report, but its operating difficulties, in design, must solve some technical barriers, domestic vertical heater height is all less than 10M, thereby roll banding is also unavoidable.Hybrid give baker be vertical, to bake stove be horizontal (or the two Contiuum type), this processing stove, equally due to insufficient height, does not solve roll banding technical barrier in design.
Roll banding is ubiquitous problem in industry.Maceration extract is adsorbed by base cloth, with base cloth, entering furnace chamber is heated, having part maceration extract to be scraped adheres in guide rollers, pass in time, sticking to maceration extract on deflector roll can slowly solidify, owing to sticking to maceration extract on deflector roll, can not be uniform, add become sticky thereafter thick, and be stained with glass lousiness, impurity etc. in furnace chamber, thereby form " tumour ", these patches exist fabric quality impact very large, so after producing a period of time, must blowing out carry out roller clearly---remove " tumour " that guide roller surface adheres to.So not only affect production efficiency, increase energy-consuming, and clear roller labour intensity is large.
Utility model content
The technical problems to be solved in the utility model is to provide vertical sleeping two systems of curing with hot air circulation.
The utility model is achieved through the following technical solutions.
There are the vertical sleeping two of hot air circulation and cure a system, comprise vertical baker, horizontal stove, the circulating air device of baking of giving;
The above-mentioned vertical baker that gives comprises at least two cavitys that vertically arrange, the upper inside wall of above-mentioned each cavity all arranges polylith heating plate, bottom arranges the many air jet pipes that spray hot blast, glass fibre base cloth enters top by first cavity bottom and goes out, by second cavity top, enter bottom again and go out, the like;
The above-mentioned horizontal stove that bakes comprises body of heater, above-mentioned body of heater inner lower is divided setting at least two rows the air jet pipe of transversely arranged injection hot blast, setting at least two row is divided on top transversely arranged heating plate, glass fibre base cloth is entered through between each row's air jet pipe by body of heater, then carries through being folded state between each heating plate;
Above-mentioned circulating air device comprises blower fan, heating clamber, many warm-air pipes, above-mentioned blower fan is connected with above-mentioned heating clamber, above-mentioned warm-air pipe is connected to above-mentioned heating clamber, an above-mentioned warm-air pipe part is connected to the air jet pipe in the above-mentioned vertical cavity that gives baker, and another part is connected to the air jet pipe in the above-mentioned horizontal body of heater that bakes stove.
Further, above-mentioned vertical longitudinal, above-mentioned horizontal body of heater inherence that bakes stove, cavity inherence of giving baker laterally all arranges a plurality of observing and controlling warm spots, and each observing and controlling warm spot is controlled the heating plate in its temperature-measuring range.
Further, above-mentioned observing and controlling warm spot is set to thermocouple.
Further, the air jet pipe in the above-mentioned vertical cavity that gives baker and in the above-mentioned horizontal body of heater that bakes stove, its surface uniform is provided with many openings, and the hot blast in above-mentioned opening guiding air jet pipe sprays to glass fibre base cloth.
Further, the blower fan of above-mentioned circulating air device is provided with backwind tube, and above-mentioned backwind tube is connected to the above-mentioned horizontal body of heater that bakes stove near glass fibre base cloth output.
Further, above-mentioned cavity is provided with two.
Further, the air jet pipe in above-mentioned body of heater is provided with two rows, and heating plate is provided with two rows.
The beneficial effects of the utility model:
Due to what adopt high vertical two cavity configurations, towerly give baker design, process base cloth and in furnace chamber, be vertical running status, two gel content homogeneous are even; It is main adopting hot air, and electrical heating is auxiliary, realizes step temperature in furnace chamber and controls, and realizes most objects that absorb moisture evaporative removal in giving baker; The horizontal stove that bakes is realized Double-side hot air to blowing heating and following two-sided electrical heating to base cloth, meets the requirement of base cloth surface chemical treatment process, and crosslinked film forming is good.Reach glass fiber filter material color and luster homogeneous after chemical surface treatment, quality is soft, and wear-resisting folding quality is good, stable performance texts, and solved the old difficult problems such as industry inner surface chemical treatment roll banding, the utility model unit production efficiency is high, constant product quality, production cost is low.
Accompanying drawing explanation
Fig. 1 is the vertical structural representation that gives baker of the implementation case;
Fig. 2 is the horizontal structural representation that bakes stove and heated air circulation device of the implementation case.
The specific embodiment
According to drawings and embodiments the utility model is described in further detail below.
Fig. 1 is the vertical structural representation that gives baker of the implementation case, Fig. 2 is the horizontal structural representation that bakes stove and heated air circulation device of the implementation case, with reference to Fig. 1, Fig. 2, the utility model, there are the vertical sleeping two of hot air circulation and cure system, comprise vertical baker, horizontal stove, the circulating air device of baking of giving.
The vertical baker that gives, comprise at least two cavitys that vertically arrange, in the implementation case, cavity is provided with two, be designated as respectively the first cavity 1-4 and the second cavity 1-6, the upper inside wall of each cavity all arranges polylith heating plate 1-3, bottom arranges the many air jet pipe 1-2 that spray hot blast, and its surface uniform of air jet pipe 1-2 is provided with many openings, and the hot blast in opening guiding air jet pipe 1-2 sprays to glass fibre base cloth.At the top of the first cavity 1-4, be provided with the first directive wheel 1-7, the top of the second cavity 1-4 is provided with the second directive wheel 1-5, is provided with one group of biography guide roller set 1-1 being comprised of three deflector rolls in the bottom of the second cavity 1-6.
Glass fibre base cloth enters the first cavity 1-4 by the first cavity 1-4 bottom, it is sprayed to hot blast to approach air jet pipe 1-2 and electric boiling plate 1-3 carries out Baking out to it, from the first cavity 1-4 top, go out and entered by the first directive wheel 1-7 and the second directive wheel 1-5 guiding the top of the second cavity 1-6, approach electric boiling plate 1-3 sprays hot blast to its Baking out and air jet pipe 1-2 to it, from the second cavity 1-6 bottom, go out, finally by transferring out by passing guide roller set 1-1 again.
Vertical each cavity inherence of giving baker longitudinally all arranges a plurality of observing and controlling warm spot 1-9, in the implementation case, each cavity all arranges three observing and controlling warm spot 1-9 and is separately positioned on the position, upper, middle and lower in each cavity, each observing and controlling warm spot 1-9 controls the heating plate 1-3 in its temperature-measuring range, enforcement temperature is controlled, realize cavity temperature state in gradient, meet glass dipping base cloth chemical surface treatment and give baking technological requirement.The implementation case is used thermocouple as observing and controlling warm spot 1-9, uses the technical advantage of thermocouple to be, thermocouple temperature measurement wide ranges, and performance analogy is stable; Measure precision high, thermocouple directly contacts with measurand, is not subject to the impact of intermediate medium; Thermal response time is fast, and thermocouple is flexible to variations in temperature repercussion; The scope of measuring is large, and thermocouple all can continuous temperature measurement from-40～+ 1600 ℃; Thermocouple performance is firm, and mechanical strength is high, is comparatively applicable to the vertical baker that gives.
The horizontal stove that bakes comprises body of heater 2-1, body of heater 2-1 inner lower is divided setting at least two rows the air jet pipe 2-2 of transversely arranged injection hot blast, wherein, air jet pipe 2-2 is provided with many openings, to help hot gas to spray to glass fibre base cloth, setting at least two row is divided on top transversely arranged heating plate 2-4, and glass fibre base cloth is entered through between each row's air jet pipe 2-2 by body of heater, then carries through being folded state between each heating plate 2-4.
In the implementation case, air jet pipe 2-2 is provided with two rows, heating plate 2-4 is provided with two rows, in body of heater 2-1, be also provided with two guide reels and be designated as respectively the first guide reel 2-5, the second guide reel 2-3, the left side that wherein the first guide reel 2-5 is positioned at two row's air jet pipe 2-2 (just illustrates position with reference to the accompanying drawings, and the position of unrestricted guide reel), the second guide reel 2-3 is positioned at the right side of two row's heating plate 2-4, glass fibre base cloth enters body of heater 2-1 level by body of heater 2-1 lower right side and carries left, in the middle of two row's air jet pipe 2-2, pass, by the first guide reel 2-5 guiding, carried to the right, between air jet pipe and heating plate, pass, by the second guide reel 2-3 guiding, carried left again, between two row's heating plate 2-4, pass, finally from body of heater 2-1 left upper portion, go out body of heater 2-1.
Two row's air jet pipe 2-2 carry out hot blast to blowing to glass fibre base cloth, to improve the thermal efficiency, improve Disposal quality, by heating plate 2-4, glass fibre base cloth are carried out to two electrical heating, make glass fibre base cloth reach film-forming temperature, and make into film uniformity raising.
The horizontal body of heater 2-1 inherence that bakes stove laterally all arranges a plurality of observing and controlling warm spots, two observing and controlling warm spot 2-7 are set in the implementation case, these two points distribute and are positioned at the body of heater 2-1 front and back ends first half, be positioned at the both sides of two row's heating plate 2-4, adopt thermocouple to carry out automatic temperature measurement, by temperature control circuitry, regulate to bake each electric heating system power be set in stove, thereby reach, the horizontal stove that bakes is carried out to temperature control, bake furnace chamber temperature of lower lower than top, front-end temperature is lower than rear end, and makes maximum temperature reach film-forming temperature requirement.
Circulating air device, circulating air device comprises blower fan 3-1, heating clamber 3-2, many warm-air pipes, blower fan 3-1 is connected with heating clamber 3-2, warm-air pipe is connected to heating clamber 3-2, the warm-air pipe 1-8 of part is connected to the air jet pipe in the vertical cavity that gives baker, and the warm-air pipe 2-6 of another part is connected to the air jet pipe in the horizontal body of heater 2-1 that bakes stove.By circulating air device 6, realized hot blast has been delivered to the air jet pipe in body of heater and cavity continuously.
In the implementation case, the blower fan 3-1 of circulating air device is provided with backwind tube 3-3, and backwind tube 3-3 is connected to the horizontal body of heater 2-1 that bakes stove near glass fibre base cloth output.Backwind tube 3-3 can reduce the operating pressure of heating clamber 3-2 by the hot gas cycle in body of heater 2-1 to circulating air device, has also reduced the consumption of the energy simultaneously.And the link position of backwind tube 3-3 is to be positioned near glass fibre base cloth output, therefore, when stating object in realization, also can the baking work in body of heater 2-1 not impacted.
The utility model, towerly gives baker design due to what adopt high vertical two cavity configurations, processes base cloth and in furnace chamber, is vertical running status, and two gel content homogeneous are even; It is main adopting hot air, and electrical heating is auxiliary, realizes step temperature in furnace chamber and controls, and realizes most objects that absorb moisture evaporative removal in giving baker; The horizontal stove that bakes is realized Double-side hot air to blowing heating and following two-sided electrical heating to base cloth, meets the requirement of base cloth surface chemical treatment process, and crosslinked film forming is good.Reach glass fiber filter material color and luster homogeneous after chemical surface treatment, quality is soft, and wear-resisting folding quality is good, stable performance texts, and solved the old difficult problems such as industry inner surface chemical treatment roll banding, the utility model unit production efficiency is high, constant product quality, production cost is low.
Above-described embodiment is only explanation technical conceive of the present utility model and feature, and its object is to allow the personage who is familiar with this art can understand the utility model content and be implemented, and can not limit protection domain of the present utility model with this.All equivalences of doing according to the utility model Spirit Essence change or modify, and all should be encompassed in protection domain of the present utility model.
Claims (7)
1. there are the vertical sleeping two of hot air circulation and cure a system, it is characterized in that, comprise vertical baker, horizontal stove, the circulating air device of baking of giving;
The described vertical baker that gives comprises at least two cavitys that vertically arrange, the upper inside wall of described each cavity all arranges polylith heating plate, bottom arranges the many air jet pipes that spray hot blast, glass fibre base cloth enters top by first cavity bottom and goes out, by second cavity top, enter bottom again and go out, the like;
The described horizontal stove that bakes comprises body of heater, described body of heater inner lower is divided setting at least two rows the air jet pipe of transversely arranged injection hot blast, setting at least two row is divided on top transversely arranged heating plate, glass fibre base cloth is entered through between each row's air jet pipe by body of heater, then carries through being folded state between each heating plate;
Described circulating air device comprises blower fan, heating clamber, many warm-air pipes, described blower fan is connected with described heating clamber, described warm-air pipe is connected to described heating clamber, a described warm-air pipe part is connected to the air jet pipe in the described vertical cavity that gives baker, and another part is connected to the air jet pipe in the described horizontal body of heater that bakes stove.
2. vertical sleeping pair with hot air circulation according to claim 1 cured systems, it is characterized in that, described vertical longitudinal, described horizontal body of heater inherence that bakes stove, cavity inherence of giving baker laterally all arranges a plurality of observing and controlling warm spots, and each observing and controlling warm spot is controlled the heating plate in its temperature-measuring range.
3. vertical sleeping pair with hot air circulation according to claim 2 cured system, it is characterized in that, described observing and controlling warm spot is set to thermocouple.
4. vertical sleeping pair with hot air circulation according to claim 1 cured systems, it is characterized in that, air jet pipe in the described vertical cavity that gives baker and in the described horizontal body of heater that bakes stove, its surface uniform is provided with many openings, and the hot blast in described opening guiding air jet pipe sprays to glass fibre base cloth.
5. vertical sleeping pair with hot air circulation according to claim 1 cured system, it is characterized in that, the blower fan of described circulating air device is provided with backwind tube, and described backwind tube is connected to the described horizontal body of heater that bakes stove near glass fibre base cloth output.
6. vertical sleeping pair with hot air circulation according to claim 1 cured system, it is characterized in that, described cavity is provided with two.
7. vertical sleeping pair with hot air circulation according to claim 1 cured system, it is characterized in that, the air jet pipe in described body of heater is provided with two rows, and heating plate is provided with two rows.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420203997.6U CN203904714U (en) | 2014-04-24 | 2014-04-24 | Vertical and horizontal double baking system with heated air circulation function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420203997.6U CN203904714U (en) | 2014-04-24 | 2014-04-24 | Vertical and horizontal double baking system with heated air circulation function |
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| Publication Number | Publication Date |
|---|---|
| CN203904714U true CN203904714U (en) | 2014-10-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420203997.6U Expired - Lifetime CN203904714U (en) | 2014-04-24 | 2014-04-24 | Vertical and horizontal double baking system with heated air circulation function |
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| Country | Link |
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| CN (1) | CN203904714U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110250229A (en) * | 2019-06-19 | 2019-09-20 | 刘殿坤 | A kind of energy-saving food process equipment |
-
2014
- 2014-04-24 CN CN201420203997.6U patent/CN203904714U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110250229A (en) * | 2019-06-19 | 2019-09-20 | 刘殿坤 | A kind of energy-saving food process equipment |
| CN110250229B (en) * | 2019-06-19 | 2021-08-10 | 肇庆市月美食品有限公司 | Energy-saving food processing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 230001 No. 6, Hong Chuan Road, Jixi eco industrial park, Xuancheng, Anhui Patentee after: Jixi Anhui Hualin environmental protection Polytron Technologies Inc Address before: 230001, No. 146, Zhenxiong Road, Jixi County, Xuancheng, Anhui Patentee before: Anhui Jixi Hualin Fiberglass Co., Ltd. |